Quality quiz 2013 operators & inspectors (2)

1. Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Operators & Inspectors - 2013 13.11.2013 Compiled By Murugesan A - QA

2. ROUND - 1 Expand or Abbreviation Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA

3. Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA 1. Expand - F M E A Ans : Failure Mode Effects Analysis

4. Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA 2 . Expand – P D C A Ans : Plan Do Check Act

5. 3. Expand – P F D Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA Ans : Process Flow Diagram

6. Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA 4 . Expand - F F F Ans : Fit Form Function

7. Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA 5. Expand – S O P Ans : Standard Operating Procedure

8. ROUND - 2 Name of the Quality Tools Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA

9. 1. Name of the Quality Tool £20 Hand Slip £16 Visual £10 MISSED COMPONENT £8 Dimn Miss £6 OPEN CIRCUIT £3 OTHER C D B A E F Ans : Parato Chart Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA

10. 2. Name of the Quality Tool Ans : Flow Chart Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA

11. 3. Name of the Quality Tool Possible Causes PROBLEM (EFFECT) Area A Area B Area D Area C 1 2 3 6 5 4 1 2 3 6 5 4 1 2 3 6 5 4 1 2 3 6 5 4 Ans : Cause & Effect Diagram Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA

12. 4. Name of the quality tool Ans : Histogram Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA

13. Process Name: Moulding Product Name: Widgits TOTAL 3/8 {F} 2/8 {T} 1/8 {W} 31/7 {T} 30/7 {M} Defective part 61 8 11 15 14 13 TOTAL 7 | | | | | | | Other 2 | | Cracks 9 | | | | | | | | Pinholes 14 | | | | | | | | | | | | | Grit 8 | | | | | | | Fibres 21 | | | | | | | | | | | | | | | | | | | Mould Cracked Line Name: Auto1 Product Number: 123456 5. Name of the quality tool Ans : Check Sheet Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA

14. ROUND - 3 RE-ARRANGE THE LETTERS AND IDENTIFY THE WORD Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA

15. 1 O T O P A C N N L R L Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA Ans : Control Plan

16. 2 . I S E T O N N P C I Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA Ans : Inspection

17. 3. K A P O K Y O E Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA Ans : POKA YOKE

18. 4. G R N P S I Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA Ans : Spring

19. 5 . G I O C L N I Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA Ans : Coiling

20. ROUND - 4 Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA General Quality

21. 1 . Least Count Of Micrometer 0.01 mm Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA

22. 2 . Least Count Of Vernier 0.02 mm Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA

23. 3 . Before usage one instrument or gauge what kind of you check ? Calibration Due Date Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA

24. 4. What is mean by POKA YOKE Mistake Proof Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA

25. 5. What is mean by <SC> Ans : Significant Charecteristics Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA

26. ROUND - 5 Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA

27. 1. How many type Control Plan Available 1. Prototype 2. Prelaunch 3. Production Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA

28. 2. What is mean by TS Ans : Technical Specification Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 Compiled By Murugesan A - QA

29. Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 3. Which material prepared by Vernier Caliper a) Brass b) Iron Steel c) Stainless Steel d) Mild Steel C) Compiled By Murugesan A - QA

30. Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 4. How Many years valid in ISO / TS 16949 Certificate a) 5 b) 3 c) 4 d) 7 Ans : B Compiled By Murugesan A - QA

31. Venkateswara Steels - Coimbatore QUALITY QUIZ - 2013 5. Ø Symbol representative ? a) Diameter b) Inner Diameter c) Outer Diameter d) Mean Diameter Ans : a) Compiled By Murugesan A - QA

32. Thank You