Reducing Time Spent in Maintenance | UReason Webinar

Slide deck for UReason's webinar Reducing Time Spent in Maintenance

1. Reducing Time Spent by Maintenance?! Insights in (20) minutes + Q&A Speaker : Jules Oudmans @UReason : Responsible for APM Deliveries Background : Applied Physics, Mechanical Engineering & Computer Science AI/Ind 4.0 : >25 Years/ > 8 Years Motto : “Digital, What Else?“

2. About Us Software APM: On-Device, Edge, Cloud 20+ Years in Business Monitoring and optimization of components, assets and processes with data Industry Knowhow Operations, Maintenance, Data Architecture, OT & IT

3. Software: APM Studio Software Platform for developing and deploying Industry 4.0 applications In a low/no code environment Condition Based Monitoring Predictive Maintenance Digital Twin Advanced Alarm Management Low/No Code High accuracy by combining casual models with Machine Learning Scalable to 1000’s of devices As Platform Asset Owners As Micro Service OEMs & Skid Providers

4. What do we do every day: Use Cases & Business Cases Model Development Data Collection Hardware & APM Software

5. Projects Manufacturing Asset Owners OEM Skid Builders OEMs (40% of our Projects) (60% of our Projects) APM Studio Industry 4.0 Applications

6. The Usual Suspects The common list of areas where you can save time/become more efficient CMMS: Adoption of a good CMMS system that supports your Field Services Planning : Optimizing your planning, scheduling and work allocation for the asset-base and people on the basis of the skill-set they have. Effective RCA/FMA: Identify the root-causes, and remediation steps in a structured fashion Training: Skilled people for the given task perform this in a shorter time (really?!)

7. Thinking outside the box

8. The Forgotten Ones Using existing data from your asset base Data Stored: Data stored in your process historians contains the context in which the assets supporting your processes have been used! Enrich this with the alarm and even data/logs and work-order history! Data Available but Unused: Many devices communicate status information and diagnostic information which is very often overlooked. Source: Endress & Hauser Namur 107:

9. Do Nothing Replace/Fix Your Maintenance Strategy? One or combination of Do Nothing Monitor Health Asset Performance Time Optimal Performance Asset Degradation Performance Disruption(s) Failure Reactive Preventive Predictive Prescriptive Scheduled Maintenance Too Early Too Late Emergency Maintenance Predict Events On-Time Maintenance Resume Production Monitor Health Predict Events Support Field On-Time Maintenance Resume Production

10. The Required Change Maintenance Operations Changes on the Horizon Physical meets Digital: Maintenance will become more digital, using OT systems/data. Knowledge: Knowledge needs to be readily available to the Connected Field Worker providing Decision Intelligence on the basis of Data, Knowledge and AI models. New Tools: Maintenance will be managed through new tools supporting the CFW Today Tomorrow

11. The People Perspective And organization and legislation/regulation! Automation of inspection tasks and continuous asset monitoring helps you to tackle the issues of: An aging workforce Attracting technical skilled and experienced personnel Retaining technical personnel But regulation/legislation may prevent automation of periodic inspections  The argument against human error and risk is reduced with continuous insights in asset health!

12. Summary Use the data you already have to automate inspection tasks – Data Stored and Available but Untapped Maintenance process will change – we can’t continue to grow old together with our installations Automation will make your processes more efficient and allow you to attract and retain skilled and experienced personnel Monitor Health Predictive Prescriptive Predict Events On-Time Maintenance Resume Production Monitor Health Predict Events Support Field On-Time Maintenance Resume Production

13. Q&A [email protected] Jules Oudmans