Report on industrial visit and observation on manufacturing and production units of the industry

It is a project report based on the survey of a manufacturing unit and the work taking place in the unit. The types of machinery used is inspected and its operations are mentioned in the project report. Machinery includes cnc wire cutting machine, plano milling machine, lathe machine, cnc machine, grinding machine, jig boring machine, pneumatic press machine all this machines are shown in the report with its operations and working.

1. INDUSTRIAL VISIT REPORT
A complete report based on an industrial visit organized by Deccan college
of engineering and technology group especially for the students of
mechanical group in order to enhance their practical stimulation and to let
them having an overview on the activities related to manufacturing
industry carried out by “PRETO TOOLING SYSTEMS HYDERABAD”.

2. CONTENTS

 Company profile
 Products
 Machinery
 Operations
 Personal experience
 Conclusion

3. COMPANY PROFILE




PRETO group consist of preto tooling systems and preto india with facilities that
complement each other to cater to all heavy press tool design & manufacturing
needs both facilities conveniently located at Hyderabad, Telangana, India.
PRETO group is dedicated to their expanding customer base by providing with the
best quality products and services available, on time and with reliability.

4. PRODUCTS
 Manufacturing of rims
 Manufacturing of compressors
 Manufacturing of fan guiders
 Manufacturing of clutch plates
 Manufacturing of cooking instruments
 Manufacturing of chassis
 Manufacturing of piston
 Manufacturing of bearings
 Manufacturing of automotive press tools
 Manufacturing of washing machines press tools
 Manufacturing of sheet metal components
 Manufacturing of sheet metal parts
 Manufacturing of air conditioner press tools

5. MACHINERY
CNC WIRE CUTTING MACHINE

 In this machine wire is used for cutting the given work piece to
obtain more accuracy
 The time of cutting depend upon the thickness of the work piece
 The thickness of the wire used is 0.25mm
 Coolant used is water
 It has automatic feeding mechanism

6. PLANO MILLING MACHINE

 This machine is used for reducing the thickness of the work piece
 It is used to provide smooth surface to the work piece
 It uses multi point cutting tool
 The cutting tool Is made up of high speed steel
 High speed steel is used in order to minimize wear and tear of
the cutting tool
 The bed plate is fitted with a magnet in order to hold the work
piece in a correct position
 The rotating disk is fitted with a face cutter which performs the
rest of the work

7. LATHE MACHINE

 A lathe machine is a machine tool which is used to remove metals
from a work piece to give a desired shape and size.
 In other words it is a machine that is used to hold the work piece to
perform various metal removing operations.
 Operations performed such as turning, grooving, chamfering,
knurling, facing, forming etc with the help of tools.
 It is also called as mother of machine.
 There are many types of lathe machines such as vertical lathe
machine, horizontal lathe machine etc.
 A lathe machine is a piece of equipment which uses electricity or
some other form of power to perform a particular task.

8. CNC MACHINE

 CNC Machining is a process used in the manufacturing sector that involves the
use of computers to control machine tools.
 Tools that can be controlled in this manner include lathes, mills, routers and
grinders.
 The CNC in CNC Machining stands for Computer Numerical Control.
 On the surface, it may look like a normal PC controls the machines, but the
computer's unique software and control console are what really sets the system
apart for use in CNC machining.
 The process is more precise than manual machining, and can be repeated in
exactly the same manner over and over again.
 CNC Machining is used in the production of many complex three-dimensional
shapes.

9. GRINDING MACHINE

 The grinding machine consists of a bed with a fixture to guide and hold the work
piece, and a power-driven grinding wheel spinning at the required speed.
 The speed is determined by the wheel’s diameter and manufacturer’s rating.
The grinding head can travel across a fixed work piece, or the work piece can
be moved while the grind head stays in a fixed position.
 Grinding machines remove material from the work piece by abrasion, which can
generate substantial amounts of heat.
 To cool the work piece so that it does not overheat and go outside its tolerance,
grinding machines incorporate a coolant.
 The coolant used Is the mixture of oil and water.
 The most used tool material is silicon carbide, diamond tool etc.

10. JIG BORING MACHINE

 A metal cutting machine used for finishing holes, planes, and slots with a
highly precise location of centers or surfaces without the use of special
attachments for tool alignment.
 Jig boring machines are used for boring , drilling, counter-sinking, milling
and other types of finishing
 This machines are used both in small scale and large scale production.
 Jig boring machines are installed in insulated area in which a constant
temperature around 20
0

 This machines are operated by skilled labors.

11. PNEUMATIC PRESS MACHINE

 A machine press is of three types namely PNEUMATIC, HYDRAULIC,
MECHANICAL
 Their main functions are forging, stamping, punch press etc.
 A pneumatic press is a special type of press which is used for bending
sheet metal into desired shapes
 This type of machines are hazardous so safety measures should be taken.

12. PERSONAL EXPERIENCE
 Exposure to a better industrial and manufacturing unit was
motivating.
 Interaction with guides and other staff of the unit was
encouraging.
 I’ve learned that SEE & KNOW is a better motto than READ &
LEARN.
 After completing our industrial visit, we have upgraded our
knowledge at a very great level.
 It was a good learning experience In each & every department,
we got new ideas and new thinking which was very necessary for
our Personal development.
 We have visited the entire process department. They are using
new technologies that helps us to understand about the role of
advanced technology in productivity of Manufacturing goods.
 They are strictly following quality & safety aspects. It is desirable
to review various aspects & sum up the industrial visit.
 During industrial visit, we feel very much satisfied by acquiring
information of various department & knowing many new things.
 The industrial visit helps how to translate theory into practical.

13. CONCLUSION
 We conclude that while going through the entire industrial visit,
the cooperation is found to be very well organized, developed &
most ideal industry in every walk of its production,
administration & management aspects.
 We extend our heartiest thanks to PRETO TOOLING SYSTEMS for
making 10
TH
FEB 2018 a day to cherish for some of the lucky
students who are honored with your humble gesture to get an
opportunity to visit such an esteemed organization.
 We want to thank our head of the department, and our faculty
members, Dr. Dhanraj pamar sir and Md Durvesh sir and Md
Muzammil sir for coordinating the industrial visit.


.

14. REPORT ON INDUSTRIAL VISIT
ON





PREPARED BY
MIRZA MOHAMMED ABDUL BASITH BAIG
D.C.E.T
MECHANICAL


SUBMITTED TO
HEAD OF THE DEPARTMENT
MECHANICAL GROUP
D.C.E.T