Scrap management

Few gathered info on scrap mgmt

1. SCRAP MANAGEMENT
1
PGDMS
Ms. Asha Jha (Roll No:11 )
Mr. Anil .A. Nalawade (Roll No:20 )
Welingkar college, Matunga

2. Contents
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DEFINITIONS
TYPES , CLASSIFICATION & SOURCES
REASONS FOR GENERATION OF SCRAP
RESPONSIBILITY OF DISPOSAL
SCRAP HIERARCY
PROCEDURE FOR DISPOSAL
  TYPES OF CONTRACT
SALVAGING
RECLAMATION
CASE STUDY

3.  What is scrap and what is scrap management ?
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• Scrap - Waste that either has no economic value or only
the value of its basic material content recoverable
through recycling
• Scrap management - Manufacturers do not intend or plan to
make scrap, but depending on the industry and the product, scrap
is produced. But depending on the type of scrap, it may be re-
cycled back into the production process or sold as a revenue
generating product or simply non-recyclable and the enterprise
has to pay for an outside contractor to dispose of the product.

4. Definitions
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Surplus
 Obsolete
Obsolescence
Salvage
 Reclamation

Quantity more
than stock

No longer
usable
No longer
required but in
usable
condition
Saving
material for
utilization

Bringing back
to original
condition

5. Scrap Yard
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It is a place where receiving or handling scrap is done

6. Categories Of Scrap
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Ferrous Scrap
Biological waste Pharmaceuticals waste
Electronic / Metal
Scrap are of 3 categories : Ferrous, Metal , Non metallic i.e., waste

7. 7
Few other types of waste…

8. 8
Types of
waste
Non-
biodegradable
Biodegradable
Classification of Wastes
according to their Properties
Paper
Wood
Fruits
Plastics
Old machines
Cans

9. 9
Types of waste
Hazardous
Non
Hazardous
Classification of waste according to their Effects
on Human Health and the Environment
Unsafe to
use commercially,
industrially, agriculturally or
economically
Safe to use commercially,
industrially, agriculturally
or economically

10. 10
Sources of Wastes
Household
Industries

11. 11
Sources of Wastes
Agriculture
Fishery

12. Responsibility of Scrap Disposal
Primary Responsibility
Purchase Department
Secondary Responsibility
Operations Department
Maintenance Department
Stores Department
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13. Reasons for Generation of Scrap
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•Change in Design, Method or Product
• Mistakes in procurement
• Wrong planning decisions
• Wasteful processes in production
• Inevitable waste during the adjustment of the
equipment
• Overall absence of efficiency

14. Scrap Management
14
Prevention
Minimization
Reuse
Recycling
Disposal

15. Procedure for Scrap Disposal
Reuse
Return to supplier
Sale to another Company
Sale to Dealer
15

16. Types of Contract
Fixed Price
Varying Price
Specific Bids
Ab initio Negotiation
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17. Salvaging
Meaning – Saving for advantageous use.
Salvage Operation
1.Collecting, Storing, Sorting
2.Ascertain, Restoring, Reviewing
3.Direct to Buyer from Shop-floor
4.Steps for disposal
17

18. Reclamation
Meaning – Brining back to original condition
Reclamation Operation
1.Knowledge of discarded material
2.Determining what can be reclaimed?
3.Deciding Method
4.Calculation of Cost
5.Determination of Economic aspect
6.Operating as Manufacturer
18

19. Case Study
Kelkar Group of Companies
S. H. Kelkar & Co. Pvt. Ltd. – Mulund & Khopoli
Keva Flavors Pvt. Ltd. – Khopoli
Keva Fragrances Pvt. Ltd. – Mulund
K. V. Arochem Pvt. Ltd. . – Vapi
PFW Aroma Chemical . – Netherland
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20. S. H. Kelkar & Co. Pvt. Ltd. - Mulund
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Plant Layout
ETP Layout

21. Hazardous Waste
Used oil
Chemical Sludge
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• Discarded containers
• Distillation residue

22. Handling of Hazardous Waste
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FORM 7

23. Non-Hazardous Waste
Gunny bags
Cardamom residue
Wooden scrap
 Metal scrap
 Plastic
 Biological sludge
 Corrugated boxes
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24. Scrap Control & Minimization
Solvent recovery in production
Addition of used acid layer in equalization tank
Preparation of low grade perfumes
Biological sludge as manure
Treated water for gardening
Separation of waste
Use of compost manure
Old paper as filler in packing
Use of paper bags
Recycling of waste paper
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25. Solvent recovery in production
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26. Addition of used acid layer
in equalization tank
26

27. 27
Preparation of low grade perfumes

28. Biological Sludge as Manure
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29. 11/28/12Welingkar college, Matunga29
Treated Water from ETP to Gardening

30. Separation of Waste
30

31. Compost Manure
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32. Old paper as Filler in packing
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33. Use of Paper Bags
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