Sensor , Tran s du c er and Transmitter By: RAHMA NUR AMALIA, S.T., M.T.
OUTLINE Sensor Types of Sensor Tran s du c er Transmitter
SENSOR COMES FROM THE WORD "SENSE" (FEEL and SENSE) FEEL HEAR SMELL TASTE SEE
APPLICATIONS
Industrial Revolution * Sumber : Kasyful Amron , ST, MSc-CSCE ( Fakultas Ilmu Komputer , Universitas Brawijaya )
Sensors used in industry: Suhu (Temperature) Level Jarak (Distance) Aliran (Flow rate) Kelembaban (Humidity) Torsi (Torque) Densitas (Density) Disipasi Daya (Power Dissipation) Kecepatan (Speed) Tegangan (Voltage) Arus (Current) Viskositas ( Viskocity ) Tekanan (Pressure)
THE USE OF SENSORS IN PROCESS CONTROL MEASURES PROCESS VARIABLES OR PHYSICAL QUANTITIES
The Definition of Sensor Sensors are devices that produce output signals for the purpose of sensing physical phenomena. A sensor is a device that receives and responds to physical signals. These signals are produced by some type of energy such as heat, light, motion or chemical reactions The sensor detects one or more input signals, these input signals are converted into analog or digital representation. In general, sensors convert a recognized signal into an electrical signal (current or voltage).
CLASSIFICATION OF SENSORS ( BASED ON USE IN THE CONTROL PROCESS ) Requires an external source power to operate
ACTIVE AND PASSIVE SENSOR A c ti ve Sensor : A type of sensor that produces an output signal without the help of an external excitation voltage. Usually referred to as a sensor that produces its own signal ( Self generating sensor ) EXAMPLE : Photovoltaic cells, Thermocouples, Piezoelectric device
Pa s si ve Sensor : A type of sensor that produces an output signal with the help of an external excitation voltage. Requires extra stimulation or extra tension. EXAMPLE : RTD, Strain Gauge ACTIVE AND PASSIVE SENSOR
CLASSIFICATION OF SENSORS (BASED ON SIGNAL PROCESSING ) DIGITAL SENSOR (ON/OFF SIGNAL) ANALOG SENSOR (RANGE VALUE)
DIGITAL SENSOR Digital sensors produce discrete output signals. Represented in 'bits' for serial transmission and 'bytes' for parallel transmission. Digital output in the form of logic 1 and logic 0 (ON or OFF). Digital sensors consist of sensors, cables and transmitters. Cables are used for long distance transmission. LIMIT SWITCH OFF CONDITION LOGIC 0 ON CONDITION LOGIC 1
EXAMPLES OF DIGITAL SENSOR APPLICATIONS POSITION (WATER LEVEL) HIGH /FULL LOW /EMPTY
EXAMPLES OF DIGITAL SENSOR APPLICATIONS CONDITION (POWER ON AND OFF) POWER OFF POWER ON
VARIOUS EXAMPLES OF DIGITAL SENSORS
ANALOG SENSOR Sensors that produce continuous signals with time response with analog output are called analog sensors. In general, an analog voltage in the range 0-5V or current is produced as output. Analog sensors change physical variables into signals that can be understood by a control system ( eg PLC) such as voltage or current. These physical variables such as temperature, pressure, speed, displacement, etc.
These physical variables must be converted into electrical quantities in the form of industry standard current and voltage (4-20mA, 12-24 V) before being processed by the controller.
VARIOUS EXAMPLES OF ANALOG SENSORS TEMPERATUR TEKANAN KELEMBAPAN JARAK
APPLICATIONS IN THE ANALOG SENSOR AND DIGITAL SENSOR INDUSTRY DIGITAL ANALOG
TRANSDUCER A transducer is a device that converts from one form of energy to another form of energy.
Recommended transducer requirements for use: Small size and Lightweight High sensitivity Can maintain environmental conditions Cheap
TYPES OF TRANSDUCERS TRANSDUSER INPUT and TRANSDUSER OUTPUT
TRANSDUSER INPUT Transducers that can convert physical energy into electrical signals or resistance (which are then also converted to voltage or electrical signals). This physical energy can be in the form of light, pressure, temperature or sound waves. For example, a microphone can convert sound waves into electrical signals that can be transmitted via electrical cables. Input Transducers are often also called Sensors.
EXAMPLE OF TRANSDUCER OUTPUT LDR (Light Dependent Resistor) converting Light into Resistance Thermistor (NTC/PTC) converting Temeperature into Resistance Variable Resistor ( Potensiometer ) converting position into Resistance Mikropon (Microphone) convert sound waves intoelectrical signal
TRANSDUCER OUTPUT Output Transducer is a transducer that can convert electrical signals into a form of physical energy (Physical Energy). For example, loudspeaker Loudspeakers convert electrical signals into sounds that humans can hear. Output transducers are often also called actuators.
EXAMPLE OF TRANDUSER OUTPUT LED (Light Emitting Diode) convert electricity into Light Energy Lampu convert electricity into Light Energy – Motor convert electricity into motion – Heater convert electricity into heat – Loudspeaker convert electricity into sound
Pressure Sensor APPLICATION EXAMPLES AND EXPLANATIONS
Pressure Sensor Pressure Transmitter: a transducer that converts pressure into an electrical signal. Outputs: analog and digital signals according to the measured pressure. * Sumber : https://www.youtube.com/watch?app=desktop&v=cMOaj5fiuqc
COMPONENTS IN THE PRESSURE TRANSMITTER * Sumber : https://www.youtube.com/watch?v=_fla9L6mSM0
Pressure transducer
Sensor tekanan (pressure) Pressure transmitter mengukur 3 fenomena yaitu differential pressure, gauge pressure atau absolute pressure. * Sumber : https://www.youtube.com/watch?v=U2XepZNbWi8&pbjreload=101 Kebanyakan yang digunakan di Industri
Industries that use pressure transmitters Oil and Gas (Oil and Gas) Refining Petrochemical (Petrochemical) Chemistry Water Paper Pulp Pharmacy (Pharma) Food etc. * Sumber : https://www.youtube.com/watch?app=desktop&v=cMOaj5fiuqc
CONTOH APLIKASI PRESSURE TRANSMITTER Pressure Transmitter banyak digunakan di Industri untuk mengukur aliran , level dan tekanan . Juga sering digunakan untuk filter memonitor pada air dan plant pengolahan limbah (effluent treatment), monitoring system sprinkler, remote sensing pada system pemanasan untuk uap air atau air panas . Dapat memonitor penurunan tekanan pada valves dan dapat digunakan untuk memonitor control pump * Sumber : https://www.youtube.com/watch?app=desktop&v=cMOaj5fiuqc
PRESSURE TRANSMITTER APPLICATION EXAMPLE * Sumber : https://www.youtube.com/watch?app=desktop&v=cMOaj5fiuqc
PRESSURE TRANSMITTER APPLICATION EXAMPLE The difference in pressure above and below will be used to calculate the level. * Sumber : https://www.youtube.com/watch?app=desktop&v=cMOaj5fiuqc