SharpEagle's Explosion-Proof Cameras for Hazardous Areas.pdf

SharpEagle’s Explosion-Proof Cameras are built for maximum safety and performance in hazardous environments such as oil, gas, chemical, and mining sites. Engineered with ATEX and IECEx certifications, these rugged cameras ensure reliable surveillance without risk of ignition. Featuring stainless-steel housings, HD imaging, and infrared night vision, they deliver clear visibility in extreme conditions. From offshore rigs to refineries, SharpEagle’s explosion-proof solutions provide continuous monitoring, early hazard detection, and long-term protection for both people and assets — ensuring compliance, durability, and peace of mind.

1. SharpEagle's Explosion-Proof Cameras
for Hazardous Areas
Summary
SharpEagle’s explosion proof cameras are made to work safely in tough places like
oil, gas, and chemical sites. They are strong and can handle heat, dust, and fire
risks. These cameras help workers see clearly in dangerous areas without being
close to harm. They are built to last and keep the workplace safe by spotting
problems early. Using these cameras helps protect people and equipment in risky
environments.

It is essential for industries with hazardous conditions to understand the importance of safety
and security for your facility and the crew. Cameras constitute an important aspect of the
security protocols. However, it is necessary to customise these safety solutions to suit the
explosive conditions to avoid serious accidents resulting from accidental exposure.
In industrial settings from UK chemical plants and offshore rigs to UAE refineries and Saudi
oilfields, regular surveillance isn’t enough ignition from electrical equipment can lead to
catastrophic disasters. SharpEagle’s explosion-proof cameras ensure visual monitoring
doesn’t compromise safety. Built for extreme environments, these cameras bring together
rugged design, certified safety, and real surveillance where it matters most.
This guide primarily focuses on the explosion-proof camera systems and how they facilitate
safer work environments and significantly reduce the on-site health and security risks. Our
experts at SharpEagle also enlist the primary features, applications, and recent innovations
in the ex-proof surveillance systems that help you make an informed investment for your
worksite.
Recommended Hazardous Area Solutions
Explosion-Proof Cameras
Explosion-proof cameras are essential for monitoring hazardous areas prone to flammable
gases or dust. These cameras are designed to withstand explosions within the housing,

2. preventing ignition of the surrounding atmosphere. They provide critical surveillance without
compromising safety, ensuring continuous monitoring even in volatile environments.
Intrinsically Safe Equipment
Intrinsically safe equipment is designed to prevent sparks or thermal effects that could ignite
hazardous substances. This type of equipment operates with low energy levels, ensuring
that even in the event of a fault, it will not cause an explosion. It's crucial for ensuring safety
in environments with high risks of gas or dust explosions.
Gas Detection Systems
Gas detection systems are vital in hazardous areas where toxic or flammable gases may be
present. These systems continuously monitor the air for dangerous gas concentrations and
trigger alarms to alert personnel. Early detection of gas leaks can prevent accidents, protect
workers, and minimise damage to facilities.
Flameproof Enclosures
Flameproof enclosures are used to house electrical components in hazardous areas. These
enclosures are designed to contain any internal explosion and prevent it from igniting the
external environment. They are essential for protecting equipment and ensuring operational
safety in explosive atmospheres.
Proper Ventilation Systems
Proper ventilation systems are critical hazardous area solutions to disperse flammable
gases, vapours, and dust. Adequate ventilation reduces the concentration of dangerous
substances, lowering the risk of ignition. It also ensures a safer working environment by
maintaining air quality and preventing accumulation of hazardous materials.
Regular Safety Inspections
Regular safety inspections are crucial for maintaining the integrity of safety systems in
hazardous areas. These inspections help identify potential hazards, ensure compliance with
safety regulations, and verify that all safety equipment is functioning correctly. Consistent
inspections are a proactive measure to prevent accidents and ensure a safe working
environment.
What is an Explosion Proof Camera?

3. Explosion-proof cameras or hazardous area cameras are designed to resist the effects of
explosions in hazardous environments. These cameras come with a variety of safety
features such as pressure ratings, gas classes, and flameproofing.
They often include higher quality seals than regular cameras and are certified for use in
areas prone to explosions due to combustible gases or dust.
An explosion-proof camera has a robust build that contains the internal sparks within the
wire enclosure, protecting it from any exposure to the external hazardous environment and
reducing the risk of explosions.

4. Applications of Explosion-Proof Cameras in
Different Industries
Explosion-proof cameras have become a common tool for businesses in a wide variety of
industries. The technology has enabled companies to develop and implement safety
protocols, assess hazardous areas, and perform surveillance all in one. Explosion-proof
cameras by SharpEagle are designed to reduce risks by providing immunity from any
explosions that occur in the vicinity.
This makes them extremely useful for businesses operating in hazardous or volatile
environments, greatly reducing the risk of damage or injury to personnel and equipment.
Additionally, these cameras provide businesses with high-quality visuals which can be very
useful for process control, performance monitoring, and improving operational efficiency
through better visibility into production sites.
The benefits of explosion-proof cameras extend beyond safety alone, giving businesses
an effective security solution while also providing improved visibility and higher efficiencies
across their operations.
Working environments like chemical manufacturing sites, oil and gas facilities, and
transportation terminals need these devices that will be sturdy and resistant for surveillance
in challenging conditions.
Oil and Gas Industry
Explosion-proof cameras in the oil and gas industry monitor drilling sites, refineries, and
pipelines. They ensure real-time surveillance in high-risk areas where flammable gases are
present, preventing potential disasters by providing clear visual data without risk of ignition.
Chemical Plants
In chemical plants, explosion-proof cameras are used to oversee the handling and storage of
hazardous chemicals. They ensure safe monitoring of processes involving volatile
substances, aiding in early detection of leaks or spills while maintaining safety standards.

5. Mining Sites
Explosion-proof cameras in mining environments provide crucial monitoring in underground
and surface operations. They help detect hazardous conditions, such as gas build-ups or
structural weaknesses, ensuring the safety of miners by allowing continuous observation
without the risk of explosions.
Transportation
In transportation, explosion-proof cameras are used in facilities handling hazardous
materials, such as ports and rail yards. They monitor loading and unloading operations,
ensuring the safe handling of explosive or flammable cargoes and providing critical
surveillance to prevent accidents.
Features of an Ideal Explosion-Proof Camera
Explosion-Proof Housing: Built with robust enclosures and a stainless steel body that
prevent internal sparks or explosions from igniting external atmospheres, ensuring safe
operation in volatile environments.
High-Resolution Imaging and Day/Night Functionality: Provides clear, detailed footage
and infrared capabilities for 24/7 monitoring, crucial for accurate surveillance in all lighting
conditions.
Wide Temperature Range and Corrosion-Resistant Materials: Designed to operate
efficiently in extreme temperatures and resist harsh chemicals, ensuring durability in
industrial zones 1, 2, 21, and 22.
Ingress Protection (IP) Rating: High IP ratings of 67-68 for superior dust and water
resistance, vital for maintaining functionality in challenging conditions.
Remote Monitoring and Motion Detection: Allows real-time video access from remote
locations and triggers alerts for suspicious activity, enhancing security and response times.
Easy Integration with Other Safety Systems: Easy integration with other safety systems
ensures smoother remote operations with minimum odds of false alarm and mismanaged
resource allocation.
Certification Compliance: Meets industry safety standards with ATEX and IECEx
certifications to ensure tested and reliable protection against the industrial hazards.

6. ‍

A. Performance & Safety Features
●​Housing & Material: Cameras built with flameproof, stainless steel / marine-grade
enclosures that prevent internal sparks from escaping. • IP ratings (IP66, IP67, IP68)
protect against moisture, dust, and ingress.​
●​Certification Levels: ATEX & IECEx certified for Zones 1, 2 (gas) and Zones 21, 22
(dust environments).​

●​Image & Lighting Capabilities: Include IR/Night-Vision / Thermal imaging /
Zoom/PTZ features to maintain visibility even in low light or challenging conditions
(fog, smoke, dust).​

B. Use-Case Scenarios & Zero Risk Zones
●​Hazardous Zones Monitoring: For UK chemical plants, offshore platforms; in UAE
oil & gas facilities; in Saudi storage tanks & flammable vapor zones.​

●​Marine and Port Applications: Salt-water corrosion resistance, waterproofing, high
IP ratings, stainless steel housings for ports docks and offshore platforms.​

●​Critical Infrastructure Protection: Power plants, gas compressor stations — where
a small spark from a surveillance device could cause major hazard.​

C. Durability & Maintenance Insights
●​Operating Temperature Cameras should operate reliably in extremes, e.g. from
-30°C to +70°C, or exposure to heat, moisture, salt, dust.​

7. ●​Preventive Maintenance: Regular firmware updates, hardware inspections (seal
integrity, cable glands, lens clarity), to prevent failure that could lead to safety
hazards.​
●​Installation Best Practices: Correct mounting (avoid hotspots), ensuring correct
sealing, using suitable connectors, ensuring camera placement doesn’t create
shadowed or unseen areas.​

Comprative Insights
UK:
●​Surveillance in UK chemical plants under ATEX regs; usage of SharpEagle’s ex-proof
CCTV systems with IR for visibility during fog/dust incidents.​

UAE:
●​Use of explosion-proof PTZ / IP cameras in refineries and outdoor plants, providing
remote pan/tilt/zoom monitoring with high ingress protection.​

Saudi Arabia:
●​Deployment in oil storage and flammable vapor zones, shielded from heat/dust;
ensuring ATEX certified models are installed in Zone-1/2 areas with robust casing
and backup lighting.​
​
‍

8. Technological Innovations for Explosion-Proof
Surveillance Systems
Technological innovations in explosion-proof systems, such as AI automation, Augmented
Reality (AR) and Virtual Reality (VR), Internet of Things (IoT) Technology, Big Data, and
Cloud Computing, are revolutionising industrial surveillance, safety, and security. AI
automation enables real-time threat detection and response, significantly reducing human
error. AR and VR offer immersive training for employees, enhancing safety protocols and
preparedness. IoT devices provide continuous monitoring and data collection, ensuring
immediate detection of hazardous conditions. Big data analytics helps predict potential risks
by analysing vast amounts of information, while cloud computing facilitates remote access
and management of hazardous area monitoring systems.
Other advancements in hazardous area camera sensors including higher resolution,
enhanced low-light performance, and improved thermal imaging, provide clearer and more
detailed surveillance footage. Connectivity options have expanded to include robust wireless
solutions, facilitating easier installation and flexible deployment in challenging environments.
Integration with other security systems, such as access control, alarm systems, and
AI-driven analytics, creates comprehensive security ecosystems. This integration allows for
real-time data sharing, automated responses to detected threats, and a more cohesive
approach to ensuring safety and security across industrial operations.
These advancements collectively enhance operational efficiency, reduce risks, and improve
overall safety in hazardous industrial environments.
Learn more about the technological innovations in modern industries.
Different Types of Explosion-Proof Cameras

9. Explosion-Proof Mini IR Camera
The SharpEagle Explosion-Proof Mini IR Camera is the smallest in the range, offering
exceptional wide-angle coverage for both indoor and outdoor environments. ATEX certified
for all hazardous zones, this compact camera is designed to withstand extreme temperature
fluctuations and is shock-resistant. It features advanced night vision capabilities with 2 MPx
and 5 MPx resolutions, providing reliable surveillance even in low-light conditions.
















‍
Explosion-Proof PTZ Camera
SharpEagle's Explosion-Proof PTZ Camera combines infrared technology with Pan Tilt Zoom
(PTZ) functionality, offering comprehensive 360° surveillance. With a temperature resistance
range from -30°C to 70°C, it ensures robust performance in harsh conditions. The camera's
high-resolution imaging and infrared capability allow for clear monitoring in the darkest
environments, making it indispensable for critical industrial applications.
Explosion-Proof Fixed Dome Camera
The Explosion-Proof Fixed Dome Camera from SharpEagle features a durable stainless steel
enclosure that contains any internal sparks, preventing explosions. This fixed-type camera,
equipped with a movable lens, offers superior resistance to corrosion, water, shock, and bullets.
Its night vision capability ensures clear imaging in low-light settings, enhancing safety and
security in hazardous areas.

10. Explosion-Proof Zoom IR Camera
Constructed with stainless steel, the Explosion-Proof Zoom IR Camera by SharpEagle
includes a universal joint bracket for easy installation. Available in both IP and Analog
versions, this waterproof and shock-resistant camera swiftly switches to infrared zoom mode
upon detecting limited visibility movement, ensuring comprehensive area surveillance. It
offers 30x optical zoom and 16x digital zoom for detailed monitoring in expansive industrial
environments.

11. ​
These cameras are designed to meet stringent safety standards, including ATEX certification,
ensuring reliable operation in hazardous zones such as oil and gas, chemical plants, and mining
industries. With features like high-resolution imaging, robust construction, and advanced infrared
capabilities, SharpEagle’s explosion-proof cameras provide unparalleled safety and efficiency for
industrial surveillance​ .
Partner with SharpEagle
Choosing the right camera is an important aspect of your hazardous area solutions, not only for
safety reasons but also to ensure optimal performance of your hazardous area monitoring
system in these zones. These environments demand equipment that is fail-proof and does not
result in any fire or explosion! At SharpEagle, we offer a wide range of explosion-proof products
designed specifically for use in hazardous environments.
The ATEX-certified cameras by SharpEagle are designed to be used in specific hazardous
situations, as its enclosures are designed to keep any sparks from within the camera to interact
with a flammable source and cause a fire or explosion.
This is exactly why SharpEagle’s cameras are the most reliable safety partner, as they are:
●​Manageable from remote conditions
●​Enclosed in high-quality stainless steel
●​Water and fire resistant
●​Offer IR vision
●​Internationally certified and tested
Check out our complete range of ex-proof surveillance solutions or book a free consultation
call with our experts today!
Related FAQs
What does ATEX certification mean for explosion-proof
cameras?
ATEX certification indicates that the explosion-proof cameras have been tested and approved for
safe operation in explosive atmospheres according to the directives of the European Union. This
certification is a recognized standard in ensuring equipment safety in potentially explosive
environments.

12. In which hazardous zones can SharpEagle's explosion-proof
cameras be used?
SharpEagle's explosion-proof cameras are certified for use in all zone 2, 1, 22, and 21
environments, which includes areas where combustible dust and gases are present under
normal or abnormal conditions.
Are these cameras capable of night vision?
Yes, several models of SharpEagle's explosion-proof cameras, such as the Mini IR Camera and
the Fixed Dome Camera, offer night vision capabilities, ensuring clear imagery even in low-light
conditions.
What are the benefits of using SharpEagle's explosion-proof
cameras in hazardous environments?
The benefits include enhanced safety by preventing ignition of flammable materials, durable
construction for extreme conditions, night vision functionality, and ATEX certification for
compliance with safety standards.
What camera certifications are essential for hazardous area
surveillance?
ATEX and IECEx are the major certifications. For UK, DSEAR & UKCA also matter; for UAE,
GSO/ESMA or equivalent; for Saudi, SASO/SABER in addition to ATEX/IECEx if zones of
explosive risk present