Shot Blasting Machine Parts and Components PPT: Detailed Guide by Airo Shot Blast Equipments

londonyash24 2 views 10 slides Oct 06, 2025
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About This Presentation

Find out the complete anatomy of a shot blasting machine in this detailed and professionally designed PPT presentation by Airo Shot Blast Equipments — India’s trusted manufacturer and exporter of industrial surface preparation machines. This presentation provides a comprehensive guide to the ess...


Slide Content

Shot Blasting Machine Parts and Components: Detailed Guide Understanding Key Parts for Better Performance Get In Touch • +91-9119207701 • [email protected] • Jodhpur, Rajasthan, India Known for engineering excellence, Airo Shot Blast Equipments delivers top-quality blasting machines that meet global standards. Their portfolio includes portable, cabinet, and automatic systems that cater to diverse industrial applications, ensuring productivity and customer satisfaction.

What is Shot Blasting? Shot blasting is a surface preparation method using high-velocity abrasive particles to clean, strengthen, or polish metal surfaces. The process removes rust, scale, paint, and other contaminants whilst creating optimal surface profiles for coating adhesion. Modern shot blasting machines integrate mechanical systems with precise control mechanisms, ensuring consistent results across automotive, aerospace, construction, and manufacturing industries. Machine Component Classification Core Components Blast wheel assembly Abrasive feeding system Cabinet chamber Work handling mechanism Supporting Components Dust collection system Abrasive recycling system Drive mechanisms Structural framework Safety & Control PLC control panels Emergency systems Safety interlocks Monitoring sensors

Blast Wheel Assembly: The Heart of Operation Critical Components Impeller: Centrifugal force generation Control cage: Abrasive flow direction Blades: High-wear alloy construction Housing: Protective enclosure The blast wheel rotates at speeds between 2,000-3,000 RPM, propelling abrasive media at velocities up to 100 metres per second for maximum cleaning efficiency. For more information visit URL - https://www.airoshotblast.in/shot-blasting-machine/shot-blasting-wheel

Abrasive Feeding System 01 Storage Hopper Maintains consistent abrasive supply with controlled flow rates. Capacity ranges from 500kg to 2,000kg depending on machine size. 02 Conveyor System Bucket elevators or screw conveyors transport recycled abrasive back to the blast wheel, ensuring continuous operation. 03 Rotary Screen Separates reusable abrasive from debris and broken particles, maintaining media quality and extending operational life.

Cabinet and Chamber Construction Chamber Types Blast Cabinet: Enclosed chambers for batch processing Hanger Type: Overhead conveyance systems Tumble Type: Rotating drums for small parts Construction Materials Manganese steel plates provide exceptional wear resistance. Chamber walls feature replaceable liners extending equipment life by 300-500% compared to standard steel construction. Website - https://www.airoshotblast.in/

Dust Collection and Work Handling Systems Dust Collection System Cartridge or bag filters capture airborne particles, maintaining workplace safety standards. Cyclone separators pre-filter heavy debris before fine filtration. HEPA filtration capability Automatic pulse cleaning Explosion-proof design options Work Handling Mechanisms Automated systems ensure consistent part positioning and movement. Options include roller conveyors, overhead monorails, and turntables for optimal blast exposure. Variable speed control Programmable positioning Load capacity up to 5,000kg

Abrasive Media Selection Steel Shot Spherical particles ideal for peening and surface strengthening. Available in sizes S70 to S780, providing controlled surface finish and compressive stress introduction. Steel Grit Angular particles for aggressive cleaning and profiling. Grades G10 to G120 offer varying cutting actions for paint removal and surface preparation. Media Recycling Magnetic separators and air classifiers recover reusable abrasive whilst removing contaminants. Recycling rates exceed 95% in properly maintained systems.

Control Systems and Safety Features PLC Automation Programmable logic controllers manage blast cycles Touch screen interfaces for operator control Recipe storage for consistent processing Real-time monitoring and data logging Safety Systems Emergency stop circuits throughout facility Interlocked access doors prevent operation Pressure monitoring and fault detection

Maintenance and Service Life 1 Daily Inspections Check abrasive flow, dust collector pressure, and safety systems. Monitor blast wheel vibration and bearing temperatures for early wear detection. 2 Weekly Maintenance Replace worn blast wheel blades and inspect control cage components. Clean filters and check abrasive quality for contamination levels. 3 Monthly Services Comprehensive system inspection including drive belts, electrical connections, and chamber liner condition. Update maintenance logs and spare parts inventory. 4 Annual Overhaul Complete blast wheel rebuild, chamber liner replacement, and system calibration. Preventive maintenance extends equipment life by 40-60%. Contact Airo Shot Blast for comprehensive maintenance support and genuine spare parts availability.

Contact Us Reach Out Today [email protected] +919119207701 https://www.airoshotblast.in/ Upgrade your metal finishing today— contact Airo Shot Blast Main Office Plot No. 324-25, 378-79-80, Khasra No. 9/4, Shree Yade Gaun, Near Banar Ring Road, Jodhpur, Rajasthan, India - 342027