Siemens MES and IH Discussion - Japfa 13062024.pdf

siemens digital solution

1. Unrestricted | © Siemens 2023 | Smart Batch Page 1
Siemens Digital Industry Software
Digitalizing CP&R Industry

2. Meeting You Today
Stephanie Kosasih
Partner Management
Pintoko Windardi
Presales Consultant
Jonathan Djuwandi
Presales Consultant

3. Agenda for today
•Siemens Digital Industries Software
•Digital Thread for CP&R Industry
•Integrated Lifecycle Management
•Smart Product & Process Design
•Production Design Optimization
•Smart Manufacturing
•Traceability & Lifecycle Intelligence
•Success Stories
•Q&A
•Closing
Topics of discussion

4. Requirements from Japfa

5. Siemens Digital Industries Software

6. Vision 2020+
Siemens Industrial Businesses – Focus drives value creation
Operating Companies Strategic Companies
Service Companies
Gas and Power Smart
Infrastructure
Digital
Industries
Mobility
Financial
Services
Global Business
Services
Real Estate
Services

7. Digital Industries setup ensures an end-to-end portfolio
for the digital transformation of process and discrete industries
Factory
Automation
Motion
Control
Process
Automation
Customer
Services
Vertical solutions
Software
(DI SW)

8. Digital Thread for CP&R
Industry

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Consumer Product and Retail (CP&R) Digital Thread
Industry solutions designed for you!
Integrated Lifecycle
Management
Smart Product
& Process Design
Smart
Manufacturing
Production Design
& Optimization
Traceability
& Lifecycle Intelligence

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Siemens approach to digitalization
From sensor, to edge, to cloud
Operational Technology
OT (*)
IT
Information Technology
Field devices, sensors, motors, and drives
Controller
Cloud
Edge Computing
Manufacturing Execution System
App Development
Bringing together
OT and IT – Data intelligence
for data-driven decision making
(*) “Hardware or Software directly monitoring and controlling
industrial equipment, assets, processes and events”
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11. Smart Manufacturing
(Manufacturing Execution System)

12. Manufacturing Operations Management
A Common Process Model
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Inbound Materials Transformation into
Semi Finished Goods
Finished Goods Production StockSupplier
Supplier IT
system
LogisticsSecondary Filling
& Packaging
Primary Batch
Production
Material Reception
& Tank Farm
Logistics Storage
Manufacturing Operation Management System

13. Integrated Manufacturing Operations
The 6 Pillars of our Configurable MOM Solution Portfolio
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Integrated
Quality
Order Execution
Order Management
& Scheduling
Manufacturing
Intelligence
Production
Reporting
Product Tracking
& Genealogy
Integrated
Manufacturing
Operations

14. Integrated Manufacturing Operations
Task Execution
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Task
Orchestration
Automation
Integration
Quality
Assurance
Order
Progress

15. Integrated Manufacturing Operations
Production Reporting
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Order
Tracking
Yield
Analysis
Execution
Performance
Shift
Reporting

16. Integrated Manufacturing Operations
Product Tracking and Genealogy
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Backward
Genealogy
Forward
Genealogy
Product Recall
Capability
Vendor
Tracking
Platform Independent

17. Integrated Manufacturing Operations
Manufacturing Intelligence
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Production
KPI’s
Drilldown
Analysis
MOM
sourced data
Platform
Independent

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Opcenter Connect MOM
Communication Flexibility
•Out-of-the-box communication standards
•General-purpose
•File and Flat File
•Database (MSSQL and Oracle)
•Web API
•Web API Client
•TCP/IP Socket
•Serial Port
•Specialized
•SAP
®
RFC
•OPC UA
•RFC1006
•Mettler Toledo
•MSMQ
•Custom Adapter Framework for ad-hoc interfaces

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Automation Node Types
Shop floor
Signal
Rules
Commands
Opcenter Execution Foundation products
TIA Portal libraries
PLC
OOTB and certified artifacts by Siemens, addressing
vertical use cases:
•Start / Complete operation
•Material consumption
•Data collection
•Non-conformances
•Item Location Tracking
•Work Order download
•…
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System integration efforts are moved HERE
•GREEN FIELD: the machine builder follows Siemens
guidelines
•BROWN FIELD: add a concentrator PLC / OPC UA Server to
expose raw data according to the expected contract
Big picture with Siemens automation

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Shop floor
TIA Portal libraries
PLC
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Big picture with third-party automation
Automation Node Types
Signal
Rules
Commands
Opcenter Execution Foundation products
Customer libraries
OPC UA
server
Third-party
The concept is also applicable to
non-Siemens automation systems
In this case, the standardized
interfaces and handshake protocols
need to be implemented according to
OOTB Information Model
SIEMENS

21. Manufacturing Execution System
From “Points of Pain” to Business Benefits
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Vertical integration to connect ERP & Automation Systems
Integrate Quality and Production
Product and Production Traceability
Process raw data into Key Performance Indicators (KPIs)
KPIs analysis for stakeholders
Optimized use of available resources
Timely and proper execution for both automatic & manual tasks
Implement ERP Production Orders
Increase efficiency
Increase Product Quality
Compliance to regulations
Process Visibility for Continuous improvement
Realtime asset & production monitoring
Optimize production time

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Manufacturing Execution System

23. Traceability and Insights
(Insights Hub – Industrial IoT)

24. Manufacturing companies deal with many as well as ever-evolving demands
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IT
OT
IoT
The convergence of IT and OT through IoT technology
and smart manufacturing solutions enables you to
achieve:
Data driven decision making
Transparency and optimized insights
Operational Efficiency
Higher quality
Flexibility & scalability
Greater sustainability
Improve production performance

25. Insights Hub
empowers smart manufacturing to generate
actionable insights from assets and
operations data and improve operational
decision making
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26. Insights Hub
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Explore data
Connect your assets to the cloud, collect and
explore your data, and strategically develop your IoT
capabilities
Discover insights
Unlock a world of previously unattainable
insights: use intelligent analytic tools to
better understand and improve processes.
Transform business
Transform your business, processes and
products at scale. Create a competitive
advantage, reduce costs and improve quality
across the entire product lifecycle and
supply chain.

27. Leverage purpose-fit technology and expert knowledge from Siemens and benefit from the
convergence of IT and OT through IoT and cloud technology
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Global coverage
Available all over the
world. Connect all your
factories
Industry blueprint
Designed by subject matter
experts for cloud and industry
manufacturing
Easiness and
openness
Cloud-based. Access
it from anywhere. No
software installation
required
Cybersecurity
and data privacy
It’s your data and we
protect them with highest
security controls
Scalability
Connect more plants or
extend your use case with
more apps and services
Integrability
and collaboration
Interoperable with
your IT landscape.
Open access and
architecture
Adoptability
Customize your
solution with low-code
widgets or full-code
using SDKs

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Smart manufacturing for continuous improvement
Execution of continuous improvement measures
OEE provides
transparency in
operational
effectiveness over
time and helps to
identify issues and
manage downtimes
Performance issues?
Monitor & Predict
Availability issues?
Asset Health & Maintenance with Edge
Analytics & Remote Services
Quality issues?
Quality Prediction
Consumption issues?
Energy Management & Prediction
Further processing required?
Dashboard Designer, Predictive Learning,
Visual Flow Creator, …
Customization required?
Build your own app
Suboptimization issues?
Factory Twin
✓Ease of connecting
✓Ease of use
✓Ease of integration
✓Ease of scaling
✓Ease of expanding
✓Common meta data
across all solutions
Benefits
Process / MOM data required?
Opcenter Intelligence
Traceability for batteries?
SiTrace

29. With Insights Hub and SIMATIC Energy Manager
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Monitor your energy consumption
Advanced Energy Management for Production

30. Discover your energy saving potential
Meet national efficiency standards
Track, optimize and report your energy consumption to follow
Energy Efficiency Laws based on ISO 50001
Analyze your energy data over time, create statistics and
correlations to identify peaks, losses and anomalies
•Collect and visualize where and when energy is
consumed per line, plant, or enterprise wide
Reduction in electrical
energy consumption10%
Solve these challenges and realize immediate value
Energy Management for production
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Customer Successes¹
Reduce your energy cost
12%
Reduction compressed
air consumption
1: Data from beverage industry

31. Planning of energy efficiency
measures
Acquired energy data
Energy efficiency cycle
based on energetic transparency and optimization
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?
Analysis of
the data
Improvement
according to
ISO 50001
with Plan – Do
– Check – Act
(PDCA)
Realization of
the measures
Acquisition of the measurement
values
Checking and
evaluation of the
measures

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Sets up a meeting with the shift
manager to discuss how to avoid
the reoccurring peaks.
[optional app: centralize
documentation of issue to guide
meeting and record fix]
Improve
Investigates why consumption
increased.
Uses regression analysis to
analyze the processes.
[The production engineer was
appointed to achieve ISO 50001
certification to get a reduced
price for electricity.]
Investigate
Monitors factory overview
dashboard for energy
consumption.
Accesses application that
provides an overview on
energy flow and KPIs. Reacts
immediately if goes out of range.
[optional app: get sent alarms if
limits are exceeded]
Identify & assign
Energy Management for Production
Customer journey for a company
Looking at the energy media
analysis of the lines across the
day, he spots a recurring peak of
electricity consumption per
bottle produced.
He uses the comprehensive
analysis functions to investigate
further.
Analyze
Production EngineerPlant Manager
Production Engineer and
Shift Manager
Production Engineer

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Insights Hub Energy Prediction will expand on
ourexisting energy management solution to
accelerate customer energy savings
Make multiple forecasts
for different scenarios to
optimise processes and
reduce energy
consumption
Consumption
Costs
Consumption
Peaks
Sustainability &
Compliance
Main Features
After using SIMATIC Energy Manager to learn patterns of energy
consumption and identify efficiency improvements:
•Sankey Diagram provides an overview about the energy flow → see
where energy is consumed
•In the heat map the value is represented as color → see when energy
is consumed.
•Additional widget types like Gauge, Pie Chart, Value, Chart are used to
display KPIs in a way that measures can derived immediately
Use Energy Prediction to avoid peaks and manage energy use in line
with dynamic pricing:
•Detect anomalous energy consumption based on the underlying
statistics of the model
•Explain unexpected energy consumption in terms of process data
and understand the root-cause
•Forecast future energy use based on different production scenarios

34. Traceability and Insights
(Mendix – Low-code application development
platform)

35. Mendix Low-code application development
The fastest and easiest way to build, integrate and extend applications
Low-code development
Build applications 10x faster with 70% less resources
IT/OT Connected
Connect transactional data from IT global systems with
realtime data from OT local systems (process automation
controller & equipment)
Run Everywhere
Shopfloor, Edge, Central IT or in the Cloud
Multi-experience
Applications for all forms of interaction
Web, Native Mobile / Tablet,
Handheld / Vehicle Mounted Devices,
Conversational UIs, Augmented Reality (AR)

36. Engage People, Equipment and Systems
in a True Personalized Cross-domain User Experience
System of
Engagement
Business
Agility
IT
Control
Adaptative
Scalable
Collaborative
Time to
Value Focus
Fast
Change
Multi-experience
Application
True Native
Mobile App
Context
Aware Smart
App
Run
anywhere
Connected
Automation Control System, Equipment, Line, Machine and Tools
Production Quality Maintenance Inventory Product &
Production
Planning
IT
Administrator,
Architect
& programmer
Automation
Engineers
Systems &
ApplicationsA
Systems &
ApplicationsA
Systems &
ApplicationsA
Systems &
ApplicationsA
Systems &
ApplicationsA
System of Record

37. Mendix & Edge Device combined connects manufacturing IT/OT landscape
SCM
Supply Chain Mgt.
ERP
Ent. Resource Planning
PLM
Product Lifecycle Mgt.
WMS
Warehouse Mgt. System
APS
Adv. Planning & Scheduling
QMS
Quality Mgt. System
MES
Mfg. Execution System
EAM
Ent. Asset Mgt.
ESB
Enterprise Service Bus
IAM
Identity & Access Mgt.
APM
Application Perf. Monitoring
DCS
Distributed Control System
SCADA
Supervisory Control
And Data Acquisition
Tool
Machine
LineHistorian
IoT
Platform
DMS
Doc. Management System
TMS
Transport Mgt. System
Peripheral
IT
OT
Global Enterprise
Local Factory
Product, Process, Production
Planning & Execution IT services
Automation System Equipment
Mendix
Edge
Computing

38. Low code abstracts traditional code into human-
readable logic and design, dramatically reducing
software development costs and accelerating time
to value.

39. Why enterprises choose Mendix
Leverage your entire workforce for
software development
Develop solutions with
uncompromising architecture
Create engaging experiences
for employees and customers
Proven execution at any scale

40. Visual modeling of
logic, data, and UX
Recognized
by analysts
Partnered
with leaders
Build a broad
set of solutions
Leader
Strengthened
by Siemens
4.6B R&D Budget
3,600+ Patents
5,000 Partners
Mendix is the low-code platform for the enterprise

41. Recognized by analysts for vision and technology

42. Case Studies

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CARGILL
Animal nutrition
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Digitalization process consists of a complementary solution between hardware & software
BUSINESS CHALLENGES
Manual, rudimentary & error
prone processes
Need to optimize all quality
processes
Material losses caused by
manual weighing process
Lack of visibility on work in
progress & performance
Lack of operator instructions
KEY TO SUCCESS
MES system offers full
tracking and tracing over
the production processes
OUTCOME
Increased productivity
Reduced material waste
More accurate information
for SAP
Real-time reports of all
inventory control
“We can make faster decisions according to the needs of the market.”

44. Charoen Pokphand Foods PCL. (CPF)
44
•Ensure first successful project within 6
weeks
•Mendix training to 150 CPF staff
•Support and knowledge sharing
•Increase trust and adoption of Mendix
•Unlimited user Mendix license
Our Engagement
Part of CPF success stories
Groups of Applications
•Operation efficiency i.e. Workflow,
Process automation and Compliance
management
•App modernization and Excel
replacement i.e. CRM, Driver license
management and etc.
•Portal for employee, customer and
partners: Expense, Payslip, Timesheet,
Stock order and etc.
•Mobile and tablet apps i.e. Automate
farming- and Logistic processes
•Tons of apps to test New ideas i.e. IoT
app, Plant activity tracking and etc.
Delivered
>200 Apps
within 1.5
years
COE for
Mendix
within IT
Department
Confidence
from
Managemen
t
Plan for
more Apps
and Scale
1
Center of Excellence (COE) refers to a team of skilled workers whose mission is to provide the team or organisation the best practices around a particular area of interest

45. Read More in Our Website for More Success Stories

46. Challenges
Little access to real-time production
information
Insufficient contexualization of data
that made interpretation of monthly
reports difficult and cumbersome
Reactive to day-to-day approach to
incidents vs global strategic approach
Lots of downtime and high operational
costs
Arca Continentalis a Mexican FMCG company that
produces, distributes, and sells beverages under
The Coca-Cola Company brand, as well as snacks
under the brands of Bokados in Mexico, Inalecsa in
Ecuador and Wise and Deep River in the U.S. It is
the third-largest bottler worldwide.
Revenue: $9 Billion
Employee: 62.000
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47. Solution
Provide visibility and analysis
tools with real-time information
for the performance of assets,
process variables and production
Reduction in production costs /
reduce cost per unit case
Standardize the system to
monitor efficiency and optimize
efficiency by 3%.
Improve overall manufacturing
process and get economical
savings by eliminating poor
operating practices
Opcenter Execution Process
Insights Hub
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48. Thank you!
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