sievert india private limited presentation.pptx

sievert india private limited presentation

1. SIEVERT INDIA PVT LTD A BUREAU VERITAS GROUP COMPANY

2. Introduction Established in 1986 Acquired by BV globally in 2013 Now with a Workforce of 1800 + NDT personnel with Operations in India, Oman, Qatar, Abu Dhabi, Saudi Arabia, Singapore Kuwait, Iraq & African Countries. Providing services to Manufacturing Large petrochemical plants, Cross country pipe lines, Storage tank farms Power Sector S I E V E R T

3. Business Support Sales & Marketing Operations Account & Finance Sievert India Pvt. Ltd. Organisation 2018 Navi Mumbai Hemant GORDE Maintenance Manager - CNDT Navi Mumbai Harikishore MADDI Technical Manager - ANDT Navi Mumbai Manager – S&M Hariprasad Jhawar Anupam KHANRA Technical Manager - CNDT Navi Mumbai Anil DEWNANI Director – NDT Services Navi Mumbai Mohan NAIK Maintenance Manager - ANDT Navi Mumbai Nitai SAHA Operations Manager Navi Mumbai Aniket SATHAYE Asst. Manager – Account & Finance Navi Mumbai Sandeep KOHOK Sr. Credit Controller Navi Mumbai Rinky KAKKAD Asst. Manager - HR Navi Mumbai Sagar PATHARI Asst. Manager – Admin & Proc Navi Mumbai Swapnil ZOPE Executive - Purchase Navi Mumbai Executive Sales & Marketing Gaurav MENDON Delhi TBF Navi Mumbai Sanket AMBETKAR QHSE Officer Executive Sales & Marketing Navi Mumbai Vikas POUL Store Assistant Navi Mumbai Chennai TBF Executive Sales & Marketing

4. Sievert India Operations & Facilities SIPL has current head strength of ~ 285 people Currently Operating 25+ locations and 50+ active customers. Head office , CNDT –ANDT Test Labs & CNC Machine Shop at Mumbai Operate 2 Licensed Radiation Storage Facilities , Mumbai & Chennai

5. Category Type Qty CNDT Gamma Source Cameras 42 UTM & UT Flaw Detectors 90+ X-Ray Systems Stationary Directional & Panoramic 32 X-Ray Crawlers 40 MPI Equipment (Magnaflux) 40+ ANDT Phased Array PAUT & TOFD 4 Pipeline Auto UT 4 LRUT –Guided Wave 3 Multiscan /Internal Rotary Inspection RFET ECT MFL 3 Magnetic Flux Leakage Floor Map 1 Category Competency /Resources L2 L3 Production Radiography X-Ra y 88 4 Radiography Gamma 19 4 Ultrasonic Testing 15 8 PAUT TOFD 7 LRUT 3 Pipeline Auto UT 4 Multiscan /Internal Rotary Inspection RFET ECT MFL 8 2 Thermography 10 Support Technical Manager ANDT & CNDT 1 Radiation Safety Officers 19 QHSE Manager 1 Equipment Competencies & Support Sievert India Equipment & Competencies

6. Services Sievert offers the following services: Conventional NDT(CNDT) Advanced NDT (ANDT) Post Weld Heat Treatment (PWHT) Training * Calibration Block Preparation Procedure Approval L 3 Witness Scanner Preparations for Inspection CAPEX OPEX

7. NDT services Market segments Oil & Gas Power & Utilities Process Manufacturing Capabilities Radiography ( X ray & Gamma RT by Ir 192) Conventional Ultrasonic Testing Advanced Ultrasonic Testing (PAUT & TOFD, LRUT) MPI, DP, Hardness Measurement, PMI Tube Inspection ( ECT, RFT, NFT, IRIS & MFL) AUT for pipeline weld Inspection MFL & UT Crawler for Tank Inspection Heat Treatment Level II Training as per SNT-TC-1A Covering CAPEX and OPEX

8. Machine Shop In-house machining facility Key Machinery for this purpose are EDM Machine Milling Machine Lathe Machine

9. Conventional NDT Services

10. General Principles of Radiography Top view of developed film X-ray film PRINCIPLE-Differential Absorption and Penetration = more exposure = less exposure

11. Radiography X-Ray Gamma Ray

12. Ultrasonic Testing Make : Modsonic , Olympus Useful for weld inspection & material thickness measurements

13. Ultrasonic Thickness Gauging Ultrasonic thickness gauges measure the thickness of a part by measuring the time sound travels from the transducer through the material to the back end of a part, and then measures the time of reflection back to the transducer. The gauge then calculates the thickness based on the velocity of sound through the material being tested.

14. Equipment's: Instrument which measures thickness without Coating: a ) Modsonic Instruments which measures thickness with Coating: a ) Quanix 4200 b ) Positector c ) MG2-DL d ) 37-DL Plus Ultrasonic Thickness Gauge

15. Magnetic particle Testing (MPT) Make: Magnaflux Useful for surface defects detection in ferromagnetic materials

16. PMI Model: Titan Make: Bruker Useful for identification of alloy elements & composition

17. Hardness measurement Make: Equotip Useful for in-situ hardness measurements

18. Heat Treatment

19. Advanced NDT Services

20. PAUT & ToFD

21. Phased Array Probe Configuration A PA Probe is a long conventional probe cut into small individually excited elements It is like having many conventional UT probes in a single housing Usually, no of elements in a single casing varies from 16 to 256 8/30/2018 PAUT BASICS

22. Wave-forming

23. One array probe does the job of many single-element transducers: Probe size Probe focus Probe scanning Probe direction Under Electronic Control

24. AS[C] Scan Scanning Direction Test Piece Phased Array Ultrasonic Testing

25. Scanning Direction Test Piece ToFD Probe ToFD View Time of Flight Diffraction Testing

26. Advantages of PAUT / ToFD Full weld coverage from one location which helps in faster scanning speed. Online inspection and interpretation is possible. Decreased human errors in scanning. Improved sensitivity and resolution. Non hazardous, can be used in lieu of RT ToFD provides the best sensitivity for Cracks.

27. Equipment Acquisition Unit Omni scan MX fabricated by Olympus. Portable unit for both PAUT & TOFD. Offers high acquisition rate. 8.4 inch Real time display. Rugged. Battery operated (6 hour back up). On-line help, wizards and calibration procedures.

28. Equipment Available modules (removable): PA (16 or 32:128 phased array) + UT (1 channel) TOFD (1 transmit + 1receive) 8 Channel UT module Omni Scan MX Mainframe 16:16 16:128

29. Selection Of Scanners Depends on the following job parameters Job type (Pipe / Vessel/plate) Job Conditions (Diameter & thickness of the pipe, accessibility) Scanning requirement (Semi automated / Manual)

30. Comparison of Different Industrial Scanners

31. Equipment & Scanner ToFD Scanner with Omni scan Omniscan along with Weldrover Setup HSMT Scanner Cobra Scanner Setup with Omniscan

32. Cobra Scanner inspection For Boiler Tubes

33. Type of Job Executed Jobs with cobrascanner Coker Heater Tube weld Joints at RIL Jamnagar. Boiler Tube weld Joints at RIL Dahej . Tube to header Joints at Dolphin Energy, Qatar. Jobs with Weldrover Pressure vessel weld Joints at all Major Refineries. Cross Country pipeline weld joints. Process Piping weld Inspection Pipeline corrosion monitoring Others Heavy thickness welds. Weldolet Inspection PAUT for Structural welds Nozzle weld inspection

34. LRUT

35. UTG Probe LRUT Probe While with LRUT we can cover few meters from one location. Comparison of LRUT with UTG Only Spot Coverage with UTG,

36. A scan display Flange 1 Weld 1 Branch 1 Corrosion Weld 2 Weld 3 Branch Flange 2 Long Range Ultrasonic Testing (LRUT)

37. LRUT - Technologies Two types Piezoelectric –Teletest Focus+ Magnetostrictive – MsS Equipment

38. 1. Teletest Focus + 2 . Collar 4 . Laptop 3 . Modules & Transducers ( I) Teletest System & Accessories

39. Teletest Focus + unit Tool lead Collar Laptop Air hose Shielded Ethernet umbilical cable Shielded Ethernet patch cable Multi modules Teletest Equipment

40. (II) LRUT - Magnetostructive Sensor System MsSR3030R Flexible Battery System can be replaceable easily.

41. (II) LRUT - Magnetostructive Sensor Accessories Operate at 16 kHz also. Operate at 16, 32, 45, 64, 90, 128, 180, 250 kHz center frequency 2-inch-wide Ribbon cable 32 kHz 2-inch-wide FeCo strip 128 kHz 64 kHz

42. Magnetostructive Sensor Placing MsS probes Strip Bonding - Adhesive Bonding Magnetizing the Strip

43. Advantages of LRUT Detection threshold It is the minimum detectable defect and typically is set around 3% of cross sectional area Diagnostic Range It is the distance that the pipe can be screened in each direction from a single test location. In ideal conditions could be up to 100m, but the typical range on above ground pipes is 40-50m in each direction. For buried pipes 20m in each direction is more typical unless the pipe is sleeved. Rapid screening of pipes for in-service degradation Reduction in the cost of gaining access to the pipes for inspection

44. Focusing Focusing allows the energy to be concentrated where the defect is increasing sensitivity and giving position and size information Sound energy concentrated in one region Focus result link directly to Report Manager Rotation 8 times around pipe 4 times greater sensitivity Multi defect focus capability (IV) Features in Teletest

45. Road and river crossings Buried / above ground / insulated pipes Power plant tubing Risers Offshore topsides pipework Jetty lines / Jetty Supports Lamp-posts Refinery pipework CUI Chemical plant pipework Tank farm link lines Sphere legs Spiral welded pipe Austenitic stainless steel LRUT Applications & Advantages Road Crossings Sphere Support Leg Buried Pipe

46. A UT

47. GE WeldStar Olympus PipeWizard Automated Ultrasonic Testing

48. Advantages of AUT Fastest Weld inspection technique developed particularly for cross country and offshore pipeline. Online inspection and interpretation for on the site results. Decreased human errors in scanning. Combination of PAUT , ToFD & TR probes can be used on scanner for complete weld coverage .

49. Jobs carried with GE Weldstar . Cross country Pipeline weld inspection for GAIL. Cross country Pipeline weld inspection for ONGC. Offshore subsea Pipeline weld inspection for ONGC. Offshore Pipeline weld inspection for ONGC Jobs carried with Olympus Pipewizard . Cross country Pipeline weld inspection for GAIL. Cross country Pipeline weld inspection for ONGC. Offshore subsea Pipeline weld inspection in IRAN Shore Type of Job Carried Out

50. TUBE INSPECTION

51. Advanced NDT Techniques - Tube Inspection IRIS Inspection Eddy Current Testing Remote Field Eddy Current Testing Near Field Testing Magnetic Flux Leakage Testing

52. Equipment Ms 5800 IRIS ECT IRIS Data

53. EDDY CURRENT TESTING (ECT) REMOTE FIELD EDDY TESING (RFET) INTERNAL ROTATORY INSPECTION (IRIS) MAGNETIC FLUX LEAKAGE (MFL) NEAR FILED TESTING (NFT) TUBE INSPECTION

54. Jobs carried with IRIS. Boiler bank tubes at various Power plants. Air fin tube inspection. 75 mm OD & 7 mm thick Boiler tubes inspection Jobs carried with RFET. Ferrous tubes exchanger in numerous refineries across the globe. Air fin tube inspection. Jobs carried with NFT & MFL Air fin tube inspection at HMEL Bhatinda and CPCL Chennai. Type of Job Executed Jobs carried with ECT. Non Ferrous tubes exchanger in numerous refineries across the globe. Inspection of 13000 tubes in 5 days at RIL, Jamnagar.

55. Digitizer for Digitization of RT Films Digital Radiographic Equipment Digital Radiographic Testing

56. Thermography Model: Ti32 Make: FLUKE Useful for detection of hotspot & temperature abnormalities

57. ANDT For Tank inspection

58. Advanced NDT Techniques – Tank Inspection MFL - Tank bottom plate Rapid Motion Scanner (RMS) – Tank Shell plate Scorpion – Tank shell plate

59. Scanner magnet creates a localised magnetic field that fills or “saturates” the full thickness of the plate Material loss (corrosion) causes the magnetic field to “leak” out of the plate Magnetic flux leakage testing

60. This leakage field is detected by MFL sensors and the resulting signals are processed to estimate percentage loss Magnetic flux leakage testing Faster scanning speed. High sensitivity and resolution for localized corrosion under bottom plate Provides 2D imaging of the corrosion under plate. Advantages

61. Equipment MFL Floor map Scanner Hand Scanner For Inaccessible areas

62. Rapid Motion Scanner & Scorpion Scorpion for Tank Shell R Scan for Thickness Scorpion Setup RMS Scanner for Corrosion monitoring and thickness checking

63. Tank Floor Automated Scanning Manual Scanning Product Collection

64. Type of Job Executed Shell Thickness monitoring with RMS scanner for HPCL Mumbai . Tank Floor inspection with MFL Tankfloor scanner for Vopak Terminal, Kandla . Tank Floor inspection with RMS scanner for Vopak Terminal, Kandla . Shell and Large diameter pipe thickness monitoring with Scorpion B scan for various refineries. Pressure Vessel Thickness monitoring with RMS scanner .

65. NDT requirements in Power plants / Oil & Gas / Manufacturing Heat Exchangers & Condensers Storage Tanks Reactors Pressure vessels Air Coolers Boilers Cross Country Pipeline & Process Piping Process machinery CUI High Temperature Insp. Parent Material Weld

66. Client List

67. Major Client List India Sr. No. NAME 1 BOC India Limited 2 Bridge & Roof CO. (India) 3 Chennai Petroleum Corp. Ltd. 4 ONGC 5 Engineers India Limited 6 Mumbai Port Trust 7 GAIL India Ltd. 8 RCF 9 VOPAK 10 NTPC Ltd 11 IL & FS Engineering & Construction 12 IOT Engg & Construction Ltd. 13 ACC & ACL LTD. 14 JSIW Infrastructure Pvt. Ltd. Sr. No. NAME 15 MGL 16 Kalpataru Power Transmission Ltd. 17 Essar Projects (India) Ltd. 18 Fernas Construction Company Limited 19 Hindustan Petroleum Corporation Limited Refinery & Marketing Division 20 Larsen & Toubro Ltd. 21 Satnam Global Infraprojects Ltd. 22 Corrtech International Pvt Ltd. 23 Indian Oil Corporation Ltd . Refinery & Marketing Division 24 Nuclear Power Corporation of India Ltd 25 Hindustan Construction Company 26 Shell Marketing Division 27 Bharat Heavy Elictricals Limited 28 Bharat Petroleum Corporation Limited

68. Major Client List India Sr. No. NAME 29 GMR Vemagiri Power Generation Ltd. 30 Indira Gandhi Centre for Atomic Research, Kalpakkam 31 JMC Projects Ltd. 32 Universal Erectors Pvt. Ltd. 33 Bharat Heavy Plate & Vessels Ltd. 34 Hindustan Aeronautics Ltd . 35 HMEL Bhatinda 36 Reliance Industries ltd. 37 Cairn India Limited 38 Thermax 39 TD Williamson, Vadodara 40 MCCPTA, Haldia And Many More………

69. Any Q’s?

70. Thank you

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