5- 1 Wafer Preparation High quality wafers are made from quartz sand Quartz sand reduction and purification pulled into Si ingot Sliced into Wafers Shipped to IC Fab in a clean package
5- 2 Illustration of a Production Wafer Die
5- 3 IC Fabrication Wafers and IC masks are shipped to an IC foundry. The IC foundry is a carefully controlled clean room. Wafers are processed in different areas of the clean room. Every process steps has to be well controlled to achieve a high yield
5- 4 Wafer Yield
5- 5 Die Yield
5- 6 Packaging Yield
5- 7 Overall Yield Y T = Y W Y D Y C Overall Yield determines whether a fab is making profit or losing money
5- 8 Illustration of a Production Wafer Scribe Lines Dies Test Structures