TH63 CATERPILLAR TELEHANDLER PARTS CATALOG MANUAL 5WM

The TH63 CATERPILLAR Telehandler Parts Catalog Manual 5WM provides detailed information on parts, maintenance and repair for your CAT Telehandler. With parts diagrams and part numbers, it is easy to identify the right parts to keep it running. Keep your Telehandler operating at peak efficiency with this comprehensive manual.

3. GRAPHIC #1
g03346940
Product: TELEHANDLER
Model: TH63 TELEHANDLER 5WM
Configuration:TH63 Telehandler 5WM00001-06020 (MACHINE) POWERED
BY 3054 Engine
Previous Screen
Shutdown SIS

4. TH63 Telehandler, Powered By 3054 Engine
Media Number - SEBP3087-61 | Publication Date - 01/03/2015 | Date Updated
- 11/03/2015
6I-4195 TURBOCHARGER GP
S/N 5HK1-99999; 9RM1-UP
PART OF 118-2942 ENGINE AR-PRIMARY
ALSO AN ATTACHMENT
i 05255863
ENTIRE GROUP
INDIVIDUAL PARTS
Ref. Qty. 1
2
4
5
6
7
8
9
10
11
12
13
14
14A
15
16
R
17
18
19
20
21
22
23
24
Ref. Qty.
Grp
NPR
Note
NPR
NPR
Note
NPR
NPR
NPRM
NPR
NPRM
NPRM
NPR
NPR
NPR
NPR
NPR
NPR
NPR
NPR
NPRM
NPRRY
NPR
NPR
NPR
NPR
NPR
NPR
NPR
NPR
NPR
Part No.
6I-4195
Part No.
2S-3440
5C4647
6I0217
6I-0220
6I-0563
6I0572
100-4466
6I-1132
6I4012
6I4196
140-7560
6I4198
6I4199
5D-6523
6I-4200
118 8384
0R-9512
032-8048
4P1665
6I4013
7W-2581
7W-2628
7W2634
106-1317
6I-4039
Part Name
TURBOCHARGER GP
Req.
Part Name
Qty.
2 CLAMPHOSE
1 SPACER
4 BOLT (M8X1.25X20MM)
1 GASKET
7 NUT (M10X1.5THD)
2 BOLT (M8X1.25X20MM)
1 GASKET
1 GASKET
7 STUD
1 TUBE
1 HOSE
1 TUBE
1 TUBE AS
1 CLIP
1 BOLT (M10X1.5X16MM)
1 TURBOCHARGER GP
1 TURBO GP-BASIC
1 FERRULE
1 SLEEVEOUTLET
1 FLANGE
1 GASKET
1 NUT
1 UNION
1 ELBOW-EXHAUST
1 GASKET

5. 1052 1053
Key:
M - METRIC PART
R REMFG PART MAY BE AVAILABLE
Y SEPARATE ILLUSTRATION
SMCS Codes
Copyright 1993 - 2023 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 25 10:07:21 UTC+0530 2023

6. GRAPHIC #1
g00572771
Product: TELEHANDLER
Model: TH63 TELEHANDLER 5WM
Configuration:TH63 Telehandler 5WM00001-06020 (MACHINE) POWERED
BY 3054 Engine
i 01092322
Previous Screen
TH63 Telehandler, Powered By 3054 Engine
Media Number - SEBP3087-61 | Publication Date - 01/03/2015 | Date Updated
- 11/03/2015
6I-4203 CARTRIDGE GP-TURBOCHARGER
S/N 5HK1-99999; 9RM1-UP
PART OF 118-8384 TURBOCHARGER GP
ALSO AN ATTACHMENT
Shutdown SIS
ENTIRE GROUP

7. Ref. Qty.
Grp
Ref. Qty. 1
2
3
4
5
1053
NPR
Note
NPR
NPR
Note
NPR
NPR
NPR
NPR
NPR
Part No.
6I-4203
Part No.
6I-4204
6I4205
6I4206
6I-4207
6I-4208
Req.
Part Name
Qty.
1 HOUSING AS
1 WHEEL
1 SHAFT
1 PLATE
1 COLLAR
Part Name
CARTRIDGE GP-TURBOCHARGER
INDIVIDUAL PARTS
SMCS Codes
Copyright 1993 - 2023 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 25 10:05:35 UTC+0530 2023

8. GRAPHIC #1
g00227940
Product: TELEHANDLER
Model: TH63 TELEHANDLER 5WM
Configuration:TH63 Telehandler 5WM00001-06020 (MACHINE) POWERED
BY 3054 Engine
i 00526984
Previous Screen
TH63 Telehandler, Powered By 3054 Engine
Media Number - SEBP3087-61 | Publication Date - 01/03/2015 | Date Updated
- 11/03/2015
100-3163 MANIFOLD GP-EXHAUST
S/N 5HK1-99999; 9RM1-UP
PART OF 118-2942 ENGINE AR-PRIMARY
ALSO AN ATTACHMENT
Shutdown SIS
ENTIRE GROUP

9. Ref. Qty.
Grp
1059
NPR
Note
NPR
Ref. Qty. NPRNote 1
NPRM
2 NPR
3 NPRM
4 NPRM
5 NPR
6 NPR
7 NPR
8 NPR
9 NPRM
Key:
M METRIC PART
Part No.
100-3163
Part No.
6I-0217
6I0562
6I0563
6I-0654
035-8218
1003164
100-3165
131-5598
1004830
Part Name
MANIFOLD GP-EXHAUST
Req.
Part Name
Qty.
1 BOLT (M8X1.25X20-MM)
2 STUD
4 NUT (M10X1.5THD)
2 BOLT (M10X1.5X25-MM)
2 GASKET
1 MANIFOLDEXHAUST
2 STUD
1 BRACKET
2 BOLT (M10X1.5X20MM)
INDIVIDUAL PARTS
SMCS Codes
Copyright 1993 - 2023 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 25 10:06:02 UTC+0530 2023

10. GRAPHIC #1
g02997556
Product: TELEHANDLER
Model: TH63 TELEHANDLER 5WM
Configuration:TH63 Telehandler 5WM00001-06020 (MACHINE) POWERED
BY 3054 Engine
i 04871775
Previous Screen
TH63 Telehandler, Powered By 3054 Engine
Media Number - SEBP3087-61 | Publication Date - 01/03/2015 | Date
Updated - 11/03/2015
110-2556 AIR CLEANER GP
S/N 5WM829-6020; 3NN1-UP
PART OF 119-2825, 119-2826, 141-6560 AIR CLEANER GP
ALSO AN ATTACHMENT
Shutdown SIS
ENTIRE GROUP

11. Ref. Qty.
Grp
Ref. Qty. 1
2
1051
NPR
Note
NPR
NPR
Note
NPR
NPR
1054
Part No.
1106326
1106331
Part No.
110-2556
Part Name
AIR CLEANER GP
Req.
Part Name
Qty.
FILTER ELEMENT AS-AIR
1
(PRIMARY)
FILTER ELEMENT AS-AIR
1
(SECONDARY)
PARTS SHOWN IN GRAPHIC(S)
WITHOUT A REFERENCE NUMBER
ARE NOT SERVICED SEPARATELY
INDIVIDUAL PARTS
SMCS Codes
Copyright 1993 - 2023 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 25 10:04:56 UTC+0530 2023

12. GRAPHIC #1
g00235976
Product: TELEHANDLER
Model: TH63 TELEHANDLER 5WM
Configuration:TH63 Telehandler 5WM00001-06020 (MACHINE) POWERED
BY 3054 Engine
i 01723205
Previous Screen
TH63 Telehandler, Powered By 3054 Engine
Media Number - SEBP3087-61 | Publication Date - 01/03/2015 | Date
Updated - 11/03/2015
110-7941 MANIFOLD GP-EXHAUST
S/N 5HK1-99999; 9RM1-UP
PART OF 107-3778 ENGINE AR-PRIMARY
ALSO AN ATTACHMENT
Shutdown SIS
ENTIRE GROUP

13. Ref. Qty.
Grp
1059
Ref. Qty. NPRNote 1 NPR
2 NPRM
3 NPR
4 NPR
Key:
M - METRIC PART
NPR
Note
NPR
Part No.
110-7941
Part No.
155-4833
6I0563
6I4007
035-8218
Req.
Part Name
Qty.
4 STUD
4 NUT (M10X1.5THD)
1 MANIFOLDEXHAUST
2 GASKET
Part Name
MANIFOLD GP-EXHAUST
INDIVIDUAL PARTS
SMCS Codes
Copyright 1993 - 2023 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 25 10:06:10 UTC+0530 2023

14. GRAPHIC #1
g00240960
Product: TELEHANDLER
Model: TH63 TELEHANDLER 5WM
Configuration:TH63 Telehandler 5WM00001-06020 (MACHINE) POWERED
BY 3054 Engine
i 00527757
Previous Screen
TH63 Telehandler, Powered By 3054 Engine
Media Number - SEBP3087-61 | Publication Date - 01/03/2015 | Date
Updated - 11/03/2015
111-7932 MANIFOLD GP-INLET
S/N 5HK1-99999; 9RM1-UP
PART OF 107-3778 ENGINE AR-PRIMARY
ALSO AN ATTACHMENT
Shutdown SIS
ENTIRE GROUP

15. Ref. Qty.
Grp
Ref. Qty. 1
2
3
4
5
6
7
8
1058
NPR
Note
NPR
NPR
Note
NPR
NPR
NPR
NPR
NPR
NPR
NPR
NPR
Part No.
111-7932
Part No.
9F-2247
6I0303
6I0530
131-7705
6I-4003
7W2569
7W-2570
7W-2571
Part Name
MANIFOLD GP-INLET
Req.
Part Name
Qty.
1 PLUG-PIPE
4 BOLT (M10X1.5X30MM)
1 BOLT
1 MANIFOLD-INLET
1 BOLT
1 GASKETINDUCTION
1 GASKET
1 GASKETINDUCTION
INDIVIDUAL PARTS
SMCS Codes
Copyright 1993 - 2023 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 25 10:06:19 UTC+0530 2023

16. GRAPHIC #1
g00265204
Product: TELEHANDLER
Model: TH63 TELEHANDLER 5WM
Configuration:TH63 Telehandler 5WM00001-06020 (MACHINE) POWERED
BY 3054 Engine
i 00527766
Previous Screen
TH63 Telehandler, Powered By 3054 Engine
Media Number - SEBP3087-61 | Publication Date - 01/03/2015 | Date Updated
- 11/03/2015
112-1546 ELBOW GP-AIR INLET
S/N 5HK1-99999; 9RM1-UP
REAR
PART OF 107-3778 ENGINE AR-PRIMARY
FOR USE WITH NA ENGINES
CANNOT BE USED WITH TURBOCHARGED ENGINES
ALSO AN ATTACHMENT
Shutdown SIS

17. ENTIRE GROUP
INDIVIDUAL PARTS
SMCS Codes
Ref. Qty.
Grp
1087
NPR
Note
NPR
Ref. Qty. NPRNote 1
NPRM
2 NPRM
3 NPR
4 NPR
5 NPRM
6 NPR
7 NPR
8 NPR
Key:
M METRIC PART
Part No.
112-1546
Part No.
6I-0839
6I3812
6I-4005
9S-4190
1004830
1013805
6I-4004
128-3792
Part Name
ELBOW GP-AIR INLET
Req.
Part Name
Qty.
2 BOLT (M8X1.25X70MM)
3 BOLT (M8X1.25X16MM)
1 GASKET
1 PLUG-O-RING
1 BOLT (M10X1.5X20MM)
2 BOLT (M8X1.25X90MM)
1 PIPE
1 WASHER
Copyright 1993 - 2023 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 25 10:05:44 UTC+0530 2023

18. GRAPHIC #1
g00229043
Product: TELEHANDLER
Model: TH63 TELEHANDLER 5WM
Configuration:TH63 Telehandler 5WM00001-06020 (MACHINE) POWERED
BY 3054 Engine
i 01428118
Previous Screen
TH63 Telehandler, Powered By 3054 Engine
Media Number - SEBP3087-61 | Publication Date - 01/03/2015 | Date Updated
- 11/03/2015
118-8384 TURBOCHARGER GP
S/N 5HK1-99999; 9RM1-UP
PART OF 6I-4195 TURBOCHARGER GP
ALSO AN ATTACHMENT
Shutdown SIS
ENTIRE GROUP

19. Ref. Qty.
Grp
R
Ref. Qty.
1
2
3
4
5
6
7
1052
NPR
NPR
Note
NPR
NPR
NPR
Note
NPRY
NPR
NPR
NPR
NPR
NPR
NPR
1053
Key:
Y SEPARATE ILLUSTRATION
7W2582
Part No.
6I 4203
7W2575
7W-2576
7W-2578
7W2579
7W-2580
7C-4929
Part No.
118-8384
0R-9512
Part Name
TURBOCHARGER GP
TURBO GP-BASIC
Req.
Part Name
Qty.
1 CARTRIDGE GPTURBOCHARGER
6 BOLT
3 CLAMP
6 BOLT
3 PLATE
3 CLAMP
1 HOUSING AS
AVAILABLE REPAIR KIT(S):
KIT TURBOCHARGER
(INCLUDES:NUT,RING,CLAMPS,PLATE
BEARING)
INDIVIDUAL PARTS
SMCS Codes
Copyright 1993 - 2023 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 25 10:07:29 UTC+0530 2023

20. GRAPHIC #1
g00623753
Product: TELEHANDLER
Model: TH63 TELEHANDLER 5WM
Configuration:TH63 Telehandler 5WM00001-06020 (MACHINE) POWERED
BY 3054 Engine
i 01169173
Previous Screen
TH63 Telehandler, Powered By 3054 Engine
Media Number - SEBP3087-61 | Publication Date - 01/03/2015 | Date Updated
- 11/03/2015
119-2826 AIR CLEANER GP
S/N 5WM1-6020
PART OF 141-6559 ENGINE AR
AN ATTACHMENT
Shutdown SIS
ENTIRE GROUP

21. Ref. Qty.
Grp
NPR
Note
NPR
Part No.
119-2826
Ref.Qty.NPRNotePart No.
1 NPR2J-6540
2 NPR3B6552
4 NPR8T-4223
5 NPR6L4725
6 NPRM 6V-9189
7 NPR8T4121
8 NPRM 6V-7744
9 NPRM 8T4136
10 NPRM 8T-4189
11 NPRM 8T-4179
12 NPRM 8T-4136
13 NPR8T-4223
14 NPR8T-4224
15 NPRM 8T4244
16 NPRM 7X2537
17 NPRM 8T-4956
18 NPR9M-6738
19 NPR0663454
20 NPRY 110-2556
21 NPR119-5879
22 NPR1197209
23 NPR1361419
24 NPR119-8856
25 NPR1198857
26 NPR1374285
27 NPRA 121-6991
28 NPR137-4283
29 NPR1233074
30 NPR126-8091
31 NPRA 6L-4725
Key:
A - NOT PART OF THIS GROUP
M - METRIC PART
Part Name
AIR CLEANER GP
Req.
Part Name
Qty.
1 CLAMP-HOSE
1 ELBOWPIPE
WASHERHARD (13.5X25.5X3MM
3
THK)
4 CLAMPHOSE
4 LOCKNUT (M8X1.25-THD)
WASHER-HARD (11X21X2.5-MM
4
THK)
2 LOCKNUT (M10X1.5THD)
2 BOLT (M10X1.5X25MM)
2 BOLT (M8X1.25X20-MM)
3 BOLT (M12X1.75X20-MM)
2 BOLT (M10X1.5X25MM)
WASHERHARD (13.5X25.5X3MM
1
THK)
WASHERHARD (8.8X16X2MM
8
THK)
1 NUT (M12X1.75THD)
2 BOLT (M8X1.25X35MM)
1 BOLT (M12X1.75X35-MM)
1 CLAMPHOSE
1 INDICATOR (AIR RESTRICTION)
1 AIR CLEANER GP
1 HOSE
1 HOSEAIR CLEANER
1 CLAMP (PLASTIC)
1 TUBE AS-AIR CLEANER
1 TUBE ASAIR CLEANER
1 BRACKETCLEANER
1 CAP AS-AIR CLEANER
1 BRACKET
1 BRACKETSTIFFENER
1 HOSE
1 CLAMPHOSE
INDIVIDUAL PARTS

22. 1051
Y - SEPARATE ILLUSTRATION
1054
SMCS Codes
Copyright 1993 - 2023 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 25 10:05:09 UTC+0530 2023

23. GRAPHIC #1
g00522989
Product: TELEHANDLER
Model: TH63 TELEHANDLER 5WM
Configuration:TH63 Telehandler 5WM00001-06020 (MACHINE) POWERED
BY 3054 Engine
i 01170201
Previous Screen
TH63 Telehandler, Powered By 3054 Engine
Media Number - SEBP3087-61 | Publication Date - 01/03/2015 | Date Updated
- 11/03/2015
119-2828 MUFFLER GP
S/N 5WM1-6020
TURBOCHARGED
AN ATTACHMENT
Shutdown SIS
ENTIRE GROUP

24. Ref. Qty.
Grp
1062
NPR
Note
NPR
Ref. Qty. NPRNote 1 NPR
2 NPR
3 NPR
4 NPRM
5 NPR
6 NPR
7 NPR
8 NPR
9 NPR
10 NPR
11 NPRM
12 NPRM
14 NPRM
15 NPRM
16 NPR
Key:
M METRIC PART
Part No.
119-2828
Part No.
119-2871
1192873
6I4039
5C-7261
089-7890
5P-4116
8I5743
8I6408
8I-6409
8T4224
8T-4133
8T4189
6V-9189
8T-4908
8T-4121
Part Name
MUFFLER GP
Req.
Part Name
Qty.
1 FLANGE AS-EXHAUST
1 MUFFLER AS
1 GASKET
4 NUT (M8X1.25-THD)
2 MOUNTFLEXIBLE
WASHERHARD (8.8X20.5X2MM
2
THK)
1 CLAMPSEAL
1 BRACKETEXHAUST
1 BRACKET-EXHAUST
WASHER-HARD (8.8X16X2-MM
6
THK)
3 NUT (M10X1.5THD)
2 BOLT (M8X1.25X20MM)
1 LOCKNUT (M8X1.25-THD)
1 BOLT (M8X1.25X25MM)
WASHER-HARD (11X21X2.5-MM
3
THK)
INDIVIDUAL PARTS
SMCS Codes
Copyright 1993 - 2023 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 25 10:06:37 UTC+0530 2023

25. GRAPHIC #1
g00244515
Product: TELEHANDLER
Model: TH63 TELEHANDLER 5WM
Configuration:TH63 Telehandler 5WM00001-06020 (MACHINE) POWERED
BY 3054 Engine
i 00536456
Previous Screen
TH63 Telehandler, Powered By 3054 Engine
Media Number - SEBP3087-61 | Publication Date - 01/03/2015 | Date Updated
- 11/03/2015
121-1279 ELBOW GP-EXHAUST
S/N 5HK1-99999; 9RM1-UP
PART OF 107-3778 ENGINE AR-PRIMARY
ALSO AN ATTACHMENT
Shutdown SIS
ENTIRE GROUP

26. Ref. Qty.
Grp
1061
NPR
Note
NPR
Ref. Qty. NPRNote 1
NPRM
2 NPRM
3 NPR
4 NPR
Key:
M - METRIC PART
Part No.
121-1279
Part No.
6I-0364
6I0563
6I4039
102-2100
Part Name
ELBOW GP-EXHAUST
Req.
Part Name
Qty.
3 STUD (M10X1.5X45-MM)
3 NUT (M10X1.5THD)
1 GASKET
1 ELBOW
INDIVIDUAL PARTS
SMCS Codes
Copyright 1993 - 2023 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 25 10:05:54 UTC+0530 2023

27. GRAPHIC #1
g03686056
Product: TELEHANDLER
Model: TH63 TELEHANDLER 5WM
Configuration:TH63 Telehandler 5WM00001-06020 (MACHINE) POWERED
BY 3054 Engine
i 05370229
Previous Screen
TH63 Telehandler, Powered By 3054 Engine
Media Number - SEBP3087-61 | Publication Date - 01/03/2015 | Date Updated
- 11/03/2015
124-4429 MANIFOLD GP-INLET
S/N 5HK1-99999; 9RM1-UP
PART OF 118-2942 ENGINE AR-PRIMARY
ALSO AN ATTACHMENT
Shutdown SIS
ENTIRE GROUP

28. Ref. Qty.
Grp
1058
NPR
Note
NPR
Ref. Qty. NPRNote 1
NPRM
2 NPR
3 NPR
4 NPR
5 NPR
6 NPR
7 NPR
8 NPR
9 NPR
10 NPR
11 NPR
Key:
M - METRIC PART
Part No.
124-4429
Part No.
6I-0260
6I0303
6I0530
131-7705
6I-4003
1411711
124-4430
131-3701
1031067
142-2414
100-4466
Part Name
MANIFOLD GP-INLET
Req.
Part Name
Qty.
4 BOLT (M8X1.25X25-MM)
4 BOLT (M10X1.5X30MM)
1 BOLT
1 MANIFOLD-INLET
1 BOLT
1 GASKET
1 ELBOW
1 HOSE
2 CLAMPHOSE
1 GASKET
1 GASKET
INDIVIDUAL PARTS
SMCS Codes
Copyright 1993 - 2023 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 25 10:06:28 UTC+0530 2023

29. GRAPHIC #1
g00735165
Product: TELEHANDLER
Model: TH63 TELEHANDLER 5WM
Configuration:TH63 Telehandler 5WM00001-06020 (MACHINE) POWERED
BY 3054 Engine
i 01395150
Previous Screen
TH63 Telehandler, Powered By 3054 Engine
Media Number - SEBP3087-61 | Publication Date - 01/03/2015 | Date Updated
- 11/03/2015
135-6962 MUFFLER GP
S/N 5WM1-6020
TURBOCHARGED
AN ATTACHMENT
Shutdown SIS
ENTIRE GROUP

30. Ref. Qty.
Grp
1062
NPR
Note
NPR
Ref. Qty. NPRNote 1 NPR
2 NPR
3 NPR
4 NPRM
6 NPR
7 NPR
8 NPR
NPRM
9 NPR
10 NPRM
11 NPR
12 NPR
13 NPR
14 NPRM 15 NPRM
Key:
M METRIC PART
Part No.
135-6962
Part No.
135-6604
6I4039
8T-4121
8T4133
169-5724
169-5723
1347900
0898096
134-7902
8T4189
8T-4224
1350240
5P-4116
6V-9189
8T-4908
Part Name
MUFFLER GP
Req.
Part Name
Qty.
1 FLANGE AS-EXHAUST
1 GASKET
WASHERHARD (11X21X2.5MM
3
THK)
3 NUT (M10X1.5THD)
1 TUBE-FLEXIBLE
2 CLAMP
1 MUFFLER AS
4 BUSHING
1 BRACKET AS
4 BOLT (M8X1.25X20MM)
WASHERHARD (8.8X16X2MM
4
THK)
1 CAP ASRAIN (EXHAUST)
WASHER-HARD (8.8X20.5X2-MM
2
THK)
1 LOCKNUT (M8X1.25-THD)
1 BOLT (M8X1.25X25-MM)
INDIVIDUAL PARTS
SMCS Codes
Copyright 1993 - 2023 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 25 10:06:46 UTC+0530 2023

31. For the full PDF version of this
manual, Please click on the above
download PDF button.
WEBSITE -
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