the overal benefit invesment excelance maintenance to flying school

training program

1. The Overall Benefits of
Excellent Maintenance
for Flight Schools
12-13 March 2019
IATEC Conference
Jakarta

2. Contents Page
Presenter
Selamatpagi,
Simon Nice
Head of Maintenance –General Aviation
Simon Nice has occupied the role of Chief Engineer -Head of
Maintenance with Airflite for 12 years, specializing in General
Aviation aircraft and the Flight School fleet arm of the Airflite
business. Prior to this, Simon worked across a diverse array of the
workshops and specialty service areas of Airflite’s core business units
as a LAME, totalling a 20+ year career with Airflite. Simon’s
responsibility extends to the management of technical,
administrative, quality, customer service and financial teams. Simon
plays a key role within Airflite, with his perspective, broad
experience, and focus on safety, quality and customer engagement.

3. Contents Page
Contents
•What leads to excellent maintenance?
•What are the benefits of excellent maintenance?
•Airflite and excellent maintenance.
“The 2018 Boeing Pilot & Technician
Outlook, a respected industry forecast of
personnel demand, projects that 790,000
new civil aviation pilots, 754,000 new
maintenance technicians, and 890,000
new cabin crew will be needed to fly and
maintain the world fleet over the next 20
years.”

4. Contents Page
What Leads to Excellent
Maintenance?
It begins with the foundation
•Engineering Training
It builds with recurrent training and
infrastructure to succeed
•MRO efficient systems and procedures
•Part 145 MRO training (Human Factors)
•Just culture as part of a strong SMS
•Infrastructure, tooling, GSE and Technical
Publications
•Create a high morale culture and develop a
motivated team

5. Contents Page
What are the Benefits of
Excellent Maintenance?
•Increase in Safety
•Reduction in aircraft downtime due to increased reliability
•Mitigation of ongoing and unforeseen costs
Good maintenance
Security of aircraft safety
Training program availability
Confirmation of training program deliverables
Delivery of excellent students

6. Contents Page
Case Study –King Air B200
Horizontal Stabilizer Corrosion
$0
$5.000
$10.000
$15.000
$20.000
$25.000
$30.000
$35.000
$40.000
$45.000
Preventative Early Detection Late Detection
Defect Rectification Cost (USD)

7. Contents Page
Airflite and Excellent Maintenance
•Established in 1981
•Active in Defence, Civilian (Regional and International Airline)
and Business Aviation
•Capabilities including:
•Aircraft maintenance –rotary and fixed wing
•Component repair and overhaul
•Aircraft sales and leasing
•Product support
•Avionics
•Propellers
•Aircraft structures
•Aircraft painting
•Fuel and FBO
•Flying College

8. Contents Page
Airflite and Excellent Maintenance
Current accreditations:
•Indonesian DGCA Approval No. 145F-549 Aircraft and Component Maintenance
•EASA Part 145 AMO Approval No. 0416 Aircraft and Component Maintenance
•FAA Part 145 Approval No. 3FPY528C Aircraft and Component Maintenance
•CASA Part 145 AMO Approval No. 1-VRPCF Aircraft and Component Maintenance
•CASA CAR 30 AMO Approval No. C290291 Aircraft and Component Maintenance
•DASR Part 145 (AUS.DASA.145.000015)
•Bangladesh DGCA Approval No. CAA/5534/109/AELD (In process of renewal)
•Bermuda BCAA Approval No. BCAA/AMO/676 Aircraft and Component Maintenance
•Civil Aviation Authority of Thailand (CAAT)
•Philippines CAAP
•SAI Global ISO9001:2015
•NATA Calibration

9. 9
Jakarta

10. 10

11. •Avionics upgrades. Photo of Aspen upgrade kit which we supplied Bali
Flight Academy (page 25 of the attached corporate profile)
11
Airflite’s completeAspen kit –ready to install

12. Contents Page
Airflite and Excellent Maintenance
Case Study -C208B Garmin G600, GTN750/GTN650 GPS & ADS-B
Upgrade
•The Full Avionics Installation includes:
•Garmin GMA340 Audio Panel
•Dual Garmin G600 (inc.GAD43)
•Garmin GTX 335 Transponder
•Garmin GTN 750 & GTN 650 GPS
Garmin LRU’s are fitted on racks behind the screens. This clever approach allows for
minimum aircraft down time during installation and allows quick and easy access for
maintenance.
LAME -Avionics, Electrical & Radio
Avionics Installation/Modification Expertise
30 Years of experience

13. Contents Page
Airflite and Excellent
Maintenance
ADS-B + Airflite = Airborne!
Airflite have supplied and installed a number of ADS-B packages, requiring
integration with various Avionics Systems including Aspen, Garmin and Collins.
Avionics equipment such as GPS units and Transponders. We tailor a solution for
each customers requirements.
The Aircraft Airflite have successfully installed ADS-B systems into are as follows:
•Hawker 800 XP -Collins Proline 21 Suite
•Hawker 850 XP -Collins Proline 21 Suite
•Hawker 900 XP -Collins Proline 21 Suite
•Citation 560 Encore -Collins Proline 21 Suite
•C441 Conquest Turbo prop -Installed wiring between existing ADS-B
compliant Garmin GPS and Garmin transponder
•Embraer Phenom 100 –Garmin G1000 Prodigy Suite
•Cessna 208B Caravans
•Cessna 172, Piper Seminole / Seneca

14. Contents Page
Airflite and Excellent Maintenance
Airflite MRTs –Mobile Repair Teams
Airflite has extensive experience in dispatching Mobile Repair Teams all over
South East Asia. These teams provide a range of capabilities from Avionics
Installations, Aircraft Accident Recovery and Repair, Hot Section Inspections,
Engine Changes to Scheduled Deeper Maintenance.
Removal of Wipaire8000 floats from an
Indonesian Cessna Caravan in Singapore.
Airflite has performed several major C208B wing and airframe repairs in the field,
including a C208B that suffered significant wing damage in Bangladesh and a
C208B that suffered a hard landing in West Papua.
In 2014 Airflite sent a team of 4 to Japan to
carry out a repair to a FwdFuselage Carry
Thru Structure on behalf of Cessna.

15. Contents Page
VH-PFT: A Case Study

16. Contents Page

17. 26 Newton Road
Perth Airport
Western Australia
Australia 6105
[phone]
[email protected]
www.airflite.com.au