Total Productive Maintenance 12 Langkah

Total Productive Maintenance Step

1. The twelve New TPM development program steps
Step Key Point
Preparation
1. Formally announce decision to introduce TPM Top management announcement at in-house meeting publish in company
magazine
2. Conduct TPM introductory education and publicity campaign . Senior management group training for specific management levels.
. General employees
3. Create a TPM promotion organization . Steering committee and specialist subcommittees
. TPM promotion office
4. Establish basic TPM policy and goals . Set baselines and targets
. Forecast effects
5. Draft a Master Plan for implementing TPM . From preparation stage to applicable PM
Introduction.
6. Kick off TPM initiative Invite customer,affiliates and subcontractors
Implementation
7. Build a corporate constitution designed to maximize production effectivenessPursue the ultimate in production effectiveness
7.1 Conduct focused improvement activities “Kobetsu Kaizen” Project team activities and workplace small group activities
7.2 Establish and deploy autonomous maintenance program “Jishu-Hozen” Proceed step-by step .with audits and pass certificates at each step
7.3 Implement planned maintenance program . Corrective maintenance
. Shutdown maintenance / Time based maintenance
. Predictive maintenance
7.4 Conduct operation and maintenance skills training Group education for group leader who than pass on their training to
members
8. Build an early management system for new products and equipment Develop products that are easy to use and equipment that easy to use.
9. Build an quality maintenance system Establish,maintain, and control condition for zero defects
10.Build an effective administration and support system . Increase production support effectiveness
. Improve and streamline administrative functions and office environments
11.Develops a system for managing health,safety,and environment Assure an accident free,pollution free environment
Consolidation
12.Sustain full TPM implementation and raise levels . Aim for higher target.