training report on vita

about the training undergone at vita milk plant

1. TRAINING REPORT SUBMITTED BY HIMANSHU MEHTA ROLL NO. 125011100

2. INTRODUCING The Haryana Dairy Development Cooperative Federation Ltd. (HDDCF) is engaged in procurement and processing of milk and manufacturing of milk products under the famous market brand "Vita". A range of Vita Products is including Pasteurized Full Cream Milk, Standard Milk, Toned Milk, Double Toned Milk in pouches Ghee, Table Butter Paneer,, Sweetened Flavored Milk, Mithi lassi , Namkeen lassi , Chhach , Dahi , Kheer, Milk Cake, Kaju Pinni , Ice Cream, etc.

3. OBJECTIVES OF THE COMPANY A readymade market to milk producers at their doorstep To give remunerative prices to the milk producers for milk. To collect and transport milk efficiently to chilling centers / milk plants. To process milk and convert the same into milk & milk products. To make good quality milk & milk products available to the consumers at reasonable price. To purchase / erect buildings, plant & machinery etc. to carry out the business and advise / assist the milk unions in such matters. To procure milk by forming village level milk cooperative societies or through dairy farms. To arrange transportation of milk from village cooperative societies to bulk milk coolers / chilling centres and further to milk plants. To process milk at milk plant level and convert the same into milk products and arrange for the storage. To sell milk & milk products to public through milk booths , distributors, retailers & societies To provide ghee, cattle feed, mineral mixture & seeds etc. to village level milk cooperative societies for further sale to producer members. To provide training (by outsourcing) to staff & milk producers for business operation Marketing Network

4. FUNCTION Vita products are manufactured from milk procured from Village Level Dairy Cooperative Societies and processed at our own Milk Plants which are ISO and HACCP certified. Vita milk products are known for their quality and good taste not only in Haryana but entire Northern Region. The sale of Vita products also contributes to the economic upliftment and welfare of farmers of Haryana who provide us milk through the village level milk cooperative societies.

5. Dairy Cooperatives in Haryana works as per the following three tier system

6. The village level societies collect milk from milk producers and sell it to Milk Union. Earlier Milk Unions were selling milk to the plants run by the Federation. Since 1-4-92 the Federation has leased out the Plants to the Milk Unions. So now Milk Unions process the milk and convert the same into products at Milk Plants taken on lease by them from Federation. The sale of Milk and Milk products is undertaken by milk unions through distributors, milk booths & retailers.  Dairy Cooperatives in Haryana functioning on three tier system   Societies at village level: Milk producers in a village join together to form village Dairy Cooperatives Societies. The society is managed by the producers themselves  Milk Unions at District level:   The Milk Cooperative Societies of one or more district come together to form Milk Unions. These are managed by the representatives of milk producers elected from amongst the chairman of Coop. societies. At present, there are six. State Dairy Federation:  Milk Unions combine to form Dairy Federation

7. No. Milk Plants Year of establishment Products Registered Capacity (LLPD) 1. Jind 1970-71 Liquid Milk, Ghee, Powder, Paneer, Dahi, Lassi, Kaju Pinni Jaljeera, Mango Drink. 1.50 2. Ambala 1973-74 Liquid Milk, Ghee ,Paneer , Dahi, Lassi, Sterilized Flavored Milk, Kheer, Milk Cake, Ice Cream. 1.40 3. Rohtak 1976-77 Liquid Milk, Ghee, Paneer, Dahl, Lassi ,Table Butter. 1.00 4. Ballabgarh 1979-80 Liquid Milk, Ghee, Paneer, Dahi, Lassi. 1.25 5. Sirsa 1996-97 Liquid Milk, Ghee, Powder, Paneer,Dahi, Lassi, Kaju Pinni. 1.10 6. Kurukshetra 2013-2014 Liquid Milk     0.20       Total 6..45

8. SIRSA DISTRICT COOPERATIVE MILK PRODUCER UNION LTD.(SIRSA) The Sirsa District Cooperative Milk Producer Union Ltd Sirsa a cooperative organization is situated at a distance of 5 km from the city near village Begu . This organization registered on 11.01.1978 vides Registration No. 711 getting affiliation with The Haryana Dairy Development Cooperative Federation Ltd, Panchkula. This Plant has also got registration from Govt. of India with under FSSAI vide Registration No. 10012064000137 Dated 27.08.2012. This Plant manufactures Ghee, Milk powder, Pouch milk, Dahi , Lassi and Kajju Pinni . Quality of Ghee has been approved as special Grade by Ag-Mark Milk Powder approved as Extra Grade (Part II), IS-13334(Part II)

9. Quality - VITA the Hallmark of Quality   As part of stringent quality measures, milk required for processing VITA products is procured from Dairy Cooperative Societies only. It is ensured that the milk is transported to chilling centers and plants in clean and sterilized milk cans as quickly as possible. All quality measures as per Standard of Bureau of Indian Standards/ Agmark are being applied before the products are marketed. Well-equipped laboratories are functioning in the chilling centers and milk plants to maintain ideal quality standards. VITA is the endorsement of quality, a commendation they are Proud of.

10. Vision & Mission   Vision- Provide quality dairy products like Ghee, Powder, Paneer, Dahi , Lassi , Packed Milk, Kajju Pinni to consumers at affordable prices while ensuring fair returns to the producers. Purchase, pool, process, manufacture, distribute and market commodities of the members and other without affecting the interest of the members.   Mission– Milk Plant Sirsa to the cooperative movement in Haryana. With determination& pride we will continue to serve our farmers, rural India & our consumers. Our values reflect our identity and quality of services which are conducive to the economic & socio economic and marketing of commodities.

11. VITA PACKED MILK   It is used by the consumers as a nourishing health drink, whitener for tea, coffee & for making of curd & sweets. It is consumed by general public including high risk group with or without further processing except those who have been medically advised otherwise for not consuming in case of lactose intolerance and allergen. It is intended for both retail &food service & should be stored below 5º   C continuously.

12. Nutritional Information per 100 ml Energy 89 kcal Protein 3.3gm Carbohydrates 5.1gm Sugar 0.0gm Fat 6.2gm Calcium 150mg A. FULL CREAM MILK ( In 500 ml. pouch)   Minimum Milk Fat         : 6.0%          Minimum Milk SNF        : 9.00%  

13. Nutritional Information per 100 ml Energy 37 kcal Protein 3.1gm Carbohydrates 4.8gm Sugar 0.0gm Fat 4.6gm Calcium 142mg B.              STANDARD MILK (In 500 ml. pouch)            Minimum Milk Fat         : 4.5%         Minimum Milk SNF        : 8.50%  

14. Nutritional Information per 100 ml Energy 48 kcal Protein 3.3gm Carbohydrates 5.1gm Sugar 00gm Fat 1.6gm Calcium 150mg C .   DOUBLE TONED MILK ( In one liter & 500 ml. pouch)         Minimum Milk Fat         :        1.5%         Minimum Milk SNF        : 9.00%  

15. VITA DAHI  

16. Nutritional Information per 100 gm Energy 66 kcal Fat 3.0gm Protein 3.5gm Carbohydrates 5.0gm Sugar 0.0gm Calcium 125mg I  200 GM cup II  400GM  cup Made from Pasteurized Toned Milk          Dahi is used as such & as an ingredient for other food preparations. It is consumed by general public & also by high risk population including infants, elderly, & immuno-compromised group. It is prepared from milk which is an allergen and hence not intended for persons allergic to milk and milk products. It is intended for both retail and food service and should be stored under refrigeration below 5 ºC  continuously.

17. Nutritional Information per 100 gm Energy 125 kcal Fat 23.0gm Protein 18.0gm Carbohydrates 3.0gm Minerals 0.9gm      VITA PANEER   I.       200 gm pack II.    1000 gm pack   Vita Paneer is made from fresh milk and retains all its freshness, nutrition and flavor by using the most advanced techniques' Paneer is natural and hygienic and contains no preservatives or additives.      Paneer can be eaten raw, fried or cooked before consumption. It can be consumed by general public except those who are suffering from lactose intolerance and allergic to milk and milk product. It is available for both retail and food services. It is held under refrigeration till consumption.  

18. Nutritional Information per 100 gm Energy 898 kcal Protein Nil Carbohydrate Nil Fat 99.7gm Cholesterol 275mg-325mg Sugar Nil Fiber Nil Saturated fatty acids 58gm Mono unsaturated fatty acids 28gm Poly unsaturated fatty acids 2gm Trans fatty acids 5gm Vitamin A 2000-3500ú Minerals 0gm VITA GHEE   i    FIFTEEN LITER TIN( Buffalo milk Ghee & cow milk  Ghee) ii   FIVE LITER TIN             iii   TWO LITER TIN             iv  ONE LITER TIN             v   ONE LITER POLY PACK             vi   ONE LITER MONO PACK (Buffalo milk Ghee &cow milk Ghee)             vii HALF LITER POLY JAR    

19. 1. It is used by the consumers as a nourishing health food. It    is used to make sweets & as cuisine. 2. It is consumed by general public excluding high risk group who are medically advised.    Ghee is made from milk which is allergen & used as an ingredient by general public for making other food preparations & not intended for persons allergic to milk & milk products. It is intended for both retail & food service & is self stable.

20. PROCESS OF VITA GHEE

21. Nutritional Information per 100 gm Calories 514 kcal Total Carbohydrates 62.14gm Fat 28.5gm Total Sugar 39.33gm Total Dietary Fiber 8.72gm Cholesterol 55.99mg Saturated fatty acids 19.31mg Poly Unsaturated fatty acids 1.10mg Mono Unsaturated fatty acids 8.13mg Trans fatty acids 0.32mg VITA KAJU PINI a.       900GM Box b.      450GM Box   Kaju Pinni is eaten as sweet and ready to eat. It can be eaten by general public it is made from ingredients of milk products, nuts, and sugar. It is available for retail and has self stability of 45 days from the dated of manufacture.

22. VITA KAJU PINNI

23. Nutritional Information per 100 gm Energy 30 kcal Fat 1.8gm Protein 1.2gm Carbohydrates 1.9gm Sugar 0.0gm Calcium 50mg   VITA SALTED LASSI Milk solids, Common salt and Spices I.      200 ML pouch II.                500ML pouch         Salted Lassi is in liquid form and it is ready to drink and ready for preparation for some other food items. All general public can be used salted Lassi , self life of this product is stable up-to 5 days form the dated of manufacturing when stored below 8*c. Salted Lassi is packed in 200ml and 500ml of Poly film in cold storage below 8*c and it to be served chilled for better taste .  Salted Lassi intended for retail service and it should be stored in refer grater for better taste and quality

24. NUTRITION INFORMATION (PER 100gm) ENERGY                     357Kcal   PROTEIN 35gm TOTAL CARBOHYDRATE 52gm TOTAL FAT                1.0gm SATURATED FATTY ACIDS 0.5gm CHOLESTEROL 0.018gm SODIUM            549gm CALCIUM 1200gm   ADDED SUGAR NIL     SKIM MILK POWDER   I.                   ONE KG. POLY PACK II.                 25 KGs. PACK        Skim Milk Powder is a dehydrated product ready to use, used as an ingredient to manufacture other food items or may be reconstituted to make milk. The product is used by general public and is meant for retail or food services in pack size of 1 Kg laminated pouches and stored in cool, dry and hygienic place at room temperature.       Not significant source of Dietary fiber, Vitamin C, and Iron.  

25. Particular PRICES Liquid Milk  w.e.f . 12.08.15 FCM Retail Price 48.00 SM 40.00 DTM 36.00 Ghee   w.e.f. 30.04.14 1/2 ltr Pet Jar Retail Price 197.50 1 ltr Poly Pack 391.00 1 Ltr Mono Pack 393.00 1 Ltr Mono Pack (Cow) 403.00 1 Ltr Tin Pack 397.00 2 Ltr Tin Pack 793.00 5 Ltr Tin Pack 1975.00 15 Ltr Tin Pack 5861.00 15 Ltr Tin Pack (Cow) 6011.00 Paneer  w.e.f. 07.05.14 200 gm pkts Retail Price 50.00 1 Kg pkts 245.00 Dahi    w.e.f.   100 gm cup Retail Price − 200 gm cup 15.00 400 gm cup 26.00 250 gm pkt − Lassi Salted/Plain   w.e.f. 07.05.14 200 ml pkts Retail Price 7.00 250 ml pkts − 500 ml pkts 14.00 1000 ml pkts (Plain) − Kaju Pinni /Plain Pinni w.e.f. 23.09.14 150 gm pkts   50.00 450 gm pkts Retail Price 145.00 900 gm pkts   280.00

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