transulate.tech-From Lab to Market_ How Brands Succeed with Transulate™.pdf

Explore real-world insulation case studies of Transulate™—from automotive to cold chain and apparel—showing how brands turn innovation into market success with sustainable, high-performance insulation.

1. October 13, 2025
From Lab to Market: How Brands Succeed with
Transulate™
www.transulate.tech/from-lab-to-market-how-brands-succeed-with-transulate/
2025-10-13
Knowledge Articles
Introduction: Turning Innovation into Impact
Every great material begins in the lab—but only a few transform industries.
Transulate™ bridges this gap. As an advanced melt-blown PP/PET insulation engineered to
rival 3M Thinsulate™, it combines exceptional warmth-to-weight ratio, breathability, and
acoustic absorption with scalable manufacturing and sustainability advantages.
Across diverse sectors—from automotive and cold chain logistics to outdoor apparel—early
adopters are already proving how Transulate™ accelerates innovation and drives market
success.
Case Study 1: Automotive Thermal-Acoustic Panel Upgrade
Challenge:
A European EV manufacturer sought a lightweight, flame-retardant insulation layer for under-
hood and cabin panels. Traditional PU foams were failing due to heat deformation and poor
acoustic performance.
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2. Solution:
By integrating Transulate™ Auto-Series (120 gsm), the OEM achieved:
23 % weight reduction vs PU foam
38 % noise reduction (NRC 0.72)
Pass in EN 45545-2 (R1, HL2) flammability test
Simplified lamination with aluminum foil and non-woven barriers
Result:
Improved energy efficiency and cabin comfort led to Transulate™ being standardized across
two EV models—demonstrating its performance-to-cost advantage.
Case Study 2: Cold Chain Packaging for Biopharma Logistics
Challenge:
A European cold-chain logistics company needed a clean, recyclable thermal liner for
temperature-sensitive pharmaceutical transport.
Solution:
Transulate™ Core-Series (220 gsm) replaced glass-fiber liners, delivering:
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3. Thermal conductivity: 0.032 W/m·K
Lightweight and non-irritant handling
100 % recyclable PP/PET blend
Moisture resistance with consistent insulation in humid conditions
Result:
Shipment temperature stability improved by > 35 % within 24 hours, while total packaging
cost dropped 12 %. This success drove expansion to food-grade cold chain applications.
Case Study 3: Outdoor Apparel & Footwear Insulation
Challenge:
A premium outdoor brand required a sustainable, high-loft thermal layer matching
Thinsulate™’s performance but offering better supply flexibility.
Solution:
The brand adopted Transulate™ Lite-Series (60–100 gsm) across gloves and mid-layer
apparel.
Benefits:
Clo value > 1.2 (equal to 3M Thinsulate B Series)
Excellent wash durability (> 25 cycles)
Non-allergenic and OEKO-TEX Standard 100 compliant
Supply flexibility with lower MOQ and stable pricing
Result:
First-season sales exceeded forecast by 18 %, reinforcing Transulate™ as a trusted eco-
alternative in sustainable fashion manufacturing.
Case Study 4: Data Center & Battery Thermal Management
Challenge:
High-density servers and lithium-battery modules demanded advanced thermal insulation
without introducing VOC or dust contamination.
Solution:
Transulate™ Tech-Series (150 gsm) was integrated as an internal separator and heat-
shield layer.
Performance Outcomes:
Withstood 120 °C continuous operation
Zero VOC emission
Reinforced acoustic absorption (NRC 0.65)
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4. Anti-static surface treatment option
Result:
Extended battery and server lifespan while ensuring compliance with EU RoHS and REACH
standards.
Partnerships: Accelerating Market Adoption
Transulate™ partners with OEMs, apparel brands, and system integrators worldwide.
Our collaborative model includes:
Joint R&D Programs — Tailored thickness, GSM, and composite layers.
Pilot Validation Support — Material testing, lamination, and acoustic simulation.
Regional Distribution Networks — Europe, Asia-Pacific, and North America for just-
in-time delivery.
Through these partnerships, Transulate™ helps brands shorten development cycles, meet
sustainability goals, and scale globally.
Conclusion: The Future of Sustainable Insulation
From lab-grade innovation to commercial success, Transulate™ is redefining insulation
across industries. Each partnership proves one principle—performance, sustainability, and
scalability can coexist.
As the world moves toward greener materials and circular manufacturing, Transulate™
stands as both a technological achievement and a market-ready solution.
?????? Contact Us
Transulate™ | Advanced Thermal & Acoustic Insulation
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