transulate.tech-From Lab to Market_ Insulation Case Studies Proving Transulate™ Success.pdf

Discover real-world insulation case studies showing how leading EV, cold chain, and apparel brands achieve superior thermal and acoustic performance with Transulate™. Certified, sustainable, and ready for global scale.

1. September 29, 2025
From Lab to Market: Insulation Case Studies Proving
Transulate™ Success
www.transulate.tech/from-lab-to-market-insulation-case-studies-proving-transulate-success/
2025-09-29
Knowledge Articles
Introduction: Real-World Proof of Advanced Insulation
When it comes to insulation case studies, nothing speaks louder than real applications and
early adopters. Transulate™—the next-generation alternative to 3M Thinsulate™—has
moved far beyond the R&D lab, delivering measurable results for brands that demand
certified thermal and acoustic performance. Below are highlights of how our partners
translate innovation into market success.
1. Electric Vehicle Battery Modules
Challenge: Leading EV manufacturers needed lightweight insulation with exceptional heat-
dissipation and flame-retardant properties to extend battery life.
Solution: Transulate™ High-Loft Series met UL94 V-0 standards and provided a 20%
weight reduction versus traditional PET felt.
Results: Extended battery cycle life by 15% and improved thermal stability during rapid
charging.
Learn more about our EV insulation solutions »
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2. 2. Cold Chain Logistics & Pharmaceutical Transport
Challenge: Global cold-chain providers faced rising energy costs and stringent temperature-
control regulations.
Solution: Transulate™ Cold-Guard grade delivered consistent R-values and ultra-low VOC
emissions, protecting vaccines and biologics in multi-day transit.
Results: Maintained -20 °C core temperature for 30% longer compared with conventional
PU foam, lowering shipping costs and spoilage rates.
Explore cold chain insulation applications »
3. Premium Outdoor Apparel
Challenge: A European performance-wear brand required a sustainable alternative to down
and synthetic batting without sacrificing warmth-to-weight ratio.
Solution: Transulate™ LoftMax™ insulation, made from recycled fibers, passed EN 13537
thermal testing and offered superior breathability.
Results: 18% higher thermal CLO rating at equal weight, enabling a best-selling winter line
now stocked in over 20 EU countries.
See apparel insulation case study »
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3. Partnership Model: From Pilot to Scale
Transulate™ partners benefit from:
Joint Development Agreements (JDAs): Co-engineer custom thicknesses, densities,
and fire-ratings.
Rapid Prototyping: Samples delivered in under two weeks for immediate performance
testing.
Global Certifications: EN45545, UL94, REACH, and RoHS compliance to streamline
international approvals.
Our collaborative approach ensures smooth transition from lab prototypes to mass-market
success.
Why Early Adopters Choose Transulate™
Proven E-E-A-T Credibility: Independent acoustic, thermal, and fire-safety test
reports.
Sustainability: Low-VOC, recyclable materials reduce carbon footprint and qualify for
LEED/BREEAM credits.
Scalable Supply: Multiple production bases to support global OEM and ODM
demands.
Get Your Own Success Story Started
Ready to create your own headline in the next chapter of insulation case studies?
Connect with our team to discuss custom applications or request detailed technical data
sheets.
Contact Transulate™
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