Vijayamohini mills limited

An industrial study at Vijayamohini mills mainly fourses in the operations of the company.

1. VIJAYAMOHINI MILLS LIMITED

2. INTRODUCTION Public limited Company ESTB on 14 December 1945 Leading national textile Corporation units in Kerala The mill industry producing YARN for manufacturing cloth VIJAYAMOHINI MILLA is an eye opener to various obstacles being faced and the future prospect of industry

3. ISO- ISO-9001:2008 Types of production-MASS PRODUCTION MPS- Is done according to BUDGET & DEMAND Inventory control Maintains a store which is controller by senior assi . and junior assi . The store makes use of the bin card   system, Each material has its own cord number R ecords   aremaintained on the basis of Weighted avearage method

4.   PROCESS LAYOUT MIXING BLOWLING CARDING DRAWING SIMPLEX SPINNING WINDING PACKING

5. MIXING Hand stock mixing is done with 70% polyester and 30% cotton( ie , 70:30) process is done in a a special room called mixing room, which is in a lower tempter

6. BLOWING   Raw material receved from the godown is opned and cleanedin the blowroom to remove its impurities For this purpose machine s named Trutzchler andLekshmi Reiter’s are installed Machines using here are BO-1200, MFC , MPM-8, ASTA-800, CVT1-1600,LVSA-B. MPM-8

7. CARDING P rocess seperates the cotton fibers from impurities and removed short and immaturefibers Output of carding is known as sliver and it is stored in coil cans Macines using here is FBK-553, DK 800,KHL 600 and  Lekshmi   Rieter

8. DRAWING Sliver is processed in two process Doubling process- uniform in thickness D rafting process- uniform in thickness Eight carding silvers are converted into  one   silver Lekshmi Rieter  model no Do63 and Trutzchler model No. HSR 1000

9. SIMPLEX The level of ‘Silver’ determines the quantity of the yarn spin Sliver is to be thinned out  into a bobbin to suit theyarn  to the  spin Simplex machines used are model JINGWEI, JWF-146 The product here is called Rover

10. SPINNING Spinning frames convert the roving receved from simplex machine into yarnof receved count . Here each bowan (2kg ) is converted into 8 corps Spinning frame need24000wts power for working,29 machines are work with the help of 51 workers

11. WINDING There are eight machines and all are automatic also known as autocones Each has the capacity to produce 120 cones Machines used are from Textool and Brad corner has a speed of 640ypm

12. PACKING Cones are packed by using polythene bags of 50 in number with a net weight of 50kg P roduct is known by the brand name ’ Mohini warp’

13. QUALITY CONTROL “To manufacture and supply yarn in conformity with agreed specifications maintaining delivery schedule to the full satisfaction to its customers.”

14. The quality department supervises the quality from the blow room to the winding section and also maintain the quality of cotton and polyester The test to find out  stample length Strength test Fiber fitness test