Wiring diagram for common rail diesel injection (CDI) control unit OM651.911.pdf

HumbertoMontoya18 4,153 views 14 slides Dec 30, 2023
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About This Presentation

Diagrama de motor para Mercedes Benz Sprinter tipo 906 año 2012, motor 2.1L. CDI Common Rail Diesel BITURBO.


Slide Content

Document number: Document number: Document number: Document number:
pe07.16-d-2101-97ba
Document title: Document title: Document title: Document title:
Wiring diagram for common rail diesel injection (CDI) control unit
Code: Code: Code: Code:
Designation: Designation: Designation: Designation:Position: Position: Position: Position:
A0
160L Color code key
B11/17
130L Coolant temperature sensor
B16/12
60L Temperature sensor upstream of SCR catalytic converter
B16/12x1
60J Electrical connector, temperature sensor upstream of SCR catalytic
converter
B16/16
91L Temperature sensor upstream of turbocharger
B17/13
118L Charge air temperature sensor
B19/17
57L Temperature sensor upstream of diesel particulate filter
B19/17x1
56J Electrical connector for temperature sensor upstream of diesel
particulate filter
B19/25
58L Temperature sensor upstream of catalytic converter
B19/25x1
58J Electrical connector for temperature sensor upstream of catalytic
converter
B2/12
88L Hot film mass air flow sensor
B28/12
90L Diesel particulate filter differential pressure sensor
B28/17
127L Intake manifold pressure sensor
B28/18
48L Diesel particulate filter differential pressure sensor
B37/3
52L Accelerator pedal module
B4/16
120L Rail pressure sensor
B40/6
112L Engine oil level sensor
B40/9
115L Engine oil temperature sensor
B5/6
123L Boost pressure sensor
B5/9
129L Low-pressure turbocharger boost pressure sensor
B50/5
117L Fuel temperature sensor
B6/23
114L Rpm sensor
B60/3
125L Exhaust back pressure sensor
B79/2
44L Transmission neutral position position sensor
B85/5
63L Oxygen sensor
B85/5x1
62J Oxygen sensor electrical connector
Code E34
30H Buffer battery for starting procedure
Code GD8
42D ECO Gear 360 6-speed manual transmission
Code GD9
42D ECO Gear 480 6-speed manual transmission
Code M46
139H Alternator 14 V / 220 A
Code M46
136H Alternator 14 V / 220 A
Code MA6
59F Low-emission vehicle, Euro 6 Gr. III
Code MJ8
136G ECO start/stop function
Code MS0
30F Radiator fan, electric
F55/1
96L Fuse block (1, 9-pin)
F55/1f5
94K Motors terminal 87 (5) fuse 5
F55/1f6
95K Motors terminal 87 (6) fuse 6
F55/4
14L Fuse block 4 (9-pin)
F55/4f4/2
12K Fuel pump fuse 13

Document number: Document number: Document number: Document number:
pe07.16-d-2101-97ba
Document title: Document title: Document title: Document title:
Wiring diagram for common rail diesel injection (CDI) control unit
Code: Code: Code: Code:
Designation: Designation: Designation: Designation:Position: Position: Position: Position:
F59
155L Fuse box
F59
37L Fuse box
F59.1
154K Fuse, circuit 30 preglowing relay/secondary air injection pump
F59.2
36K Fuse, circuit 30 air conditioning additional fan
F59/8
137L Fuse box
F59/8
33L Fuse box
F59/8.14
31K Fuse, circuit 30 air conditioning additional fan
F59/8.18
137K Alternator fuse
G2/7
144L Alternator with LIN bus
K27
18L Fuel pump relay
K40/9
66L Fuse and relay module
K40/9
5L Fuse and relay module
K40/9f21
6L Circuit 15 engine control unit fuse
K40/9f8
4L Circuit 87 (2) engine control fuse
K40/9f9/1
3L Circuit 87 (1) engine control fuse
L5/11
121L Crankshaft position sensor
M16/45
107L Throttle valve actuator
M3/5
21L Fuel pump with fill level sensor
M72/1
105L Intake port shutoff actuator
M91
41L Electric fan
N10
28L SAM control unit
N118/5
24L Fuel pump control unit
N14/8
150A Glow output stage
N3/28
12A CDI control unit
N3/28
28A CDI control unit
N3/28
100A CDI control unit
N3/28
116A CDI control unit
N3/28
124A CDI control unit
N3/28
132A CDI control unit
N3/28
140A CDI control unit
N3/28
44A CDI control unit
N3/28
20A CDI control unit
N3/28
4A CDI control unit
N3/28
52A CDI control unit
N3/28
60A CDI control unit
N3/28
68A CDI control unit
N3/28
76A CDI control unit
N3/28
84A CDI control unit
N3/28
92A CDI control unit

Document number: Document number: Document number: Document number:
pe07.16-d-2101-97ba
Document title: Document title: Document title: Document title:
Wiring diagram for common rail diesel injection (CDI) control unit
Code: Code: Code: Code:
Designation: Designation: Designation: Designation:Position: Position: Position: Position:
N3/28
108A CDI control unit
N3/28
36A CDI control unit
R39/7
77L Vent line heater element
R48/2
76L Thermostat heating element
R53/3
152L Fuel filter heater with condensation sensor
R9/1
149L Cylinder 1 glow plug
R9/2
149L Cylinder 2 glow plug
R9/3
150L Cylinder 3 glow plug
R9/4
151L Cylinder 4 glow plug
S40/3
54L Clutch pedal switch
S40/6
55L Clutch pedal switch
U104
48D Valid without code G40 (Automatic transmission)
U105
48D Valid without code G42 (7G-TRONIC PLUS)
V26
19G Fuel pump diode
W11/1
154E Engine ground point
W2
41H Right front lamp unit ground point
W2
83L Right front lamp unit ground point
W2
10E Right front lamp unit ground point
W43/1
55H Left firewall ground point
W52/7
21E Left rear crossmember ground point
W71/1
19L Driver seat frame ground point 1
W9/6
10E Left front lamp unit ground point
W9/6
83L Left front lamp unit ground point
X195
148H Glow plug electrical connector
X25/15
20H Fuel tank electrical connector
X26/54
154H Engine wiring harness electrical connector 2
X26/65
80H Engine wiring harness electrical connector 4
X26/65
94H Engine wiring harness electrical connector 4
X26/65
147H Engine wiring harness electrical connector 4
X30/41
72L Drive train sensor CAN potential distributor electrical connector
X30/45
69L Engine CAN electrical connector 2
X5/6
138L Electrical connector
Y127/1
103L Oil spray nozzles valve
Y133
102L Regulated oil pressure pump valve
Y19/10
78L Coolant pump switchover valve
Y27/15
110L Exhaust gas recirculation positioner
Y27/16
74L Exhaust gas recirculation cooling solenoid valve
Y74/5
85L Pressure regulator valve
Y76/14
135L Cylinder 1 injector

Document number: Document number: Document number: Document number:
pe07.16-d-2101-97ba
Document title: Document title: Document title: Document title:
Wiring diagram for common rail diesel injection (CDI) control unit
Code: Code: Code: Code:
Designation: Designation: Designation: Designation:Position: Position: Position: Position:
Y76/15
132L Cylinder 2 injector
Y76/16
131L Cylinder 3 injector
Y76/17
133L Cylinder 4 injector
Y77/7
101L Wastegate pressure transducer
Y93/1
93L Boost pressure control flap pressure transducer
Y94/3
99L Quantity control valve
Z203/3
145E Connector sleeve / LIN bus
Z203/6
141L Starter-alternator connector sleeve
Z228
19E Fuel pump diode connector sleeve
Z6/113
85G Ground connection connector sleeve
Z6/118
126E Sensor ground connection connector sleeve
Z6/119
89G Sensor ground connection connector sleeve
Z6/120
116E Sensor ground connection connector sleeve
Z6/121
109G Sensor ground connection connector sleeve
Z6/154
57E Sensor ground connection connector sleeve
Z6/169
46G Ground connection connector sleeve
Z6/178
121G Sensor ground connection connector sleeve
Z7/106
124G 5V output connector sleeve
Z7/107
110E 5V output connector sleeve
Z7/109
94E Circuit 87 connector sleeve
Z7/110
75E Circuit 87 connector sleeve
Z7/110
147E Circuit 87 connector sleeve
Z7/146
47G 5V output connector sleeve
Z7/180
119E 5V output connector sleeve
Z7/186
87E 5V output connector sleeve
Z7/76
2E Circuit 87 connector sleeve
Z7/77
41G Circuit 87 connector sleeve
Z7/82
81L Circuit 87 connector sleeve
Z7/82
3G Circuit 87 connector sleeve
Z7/82
147L Circuit 87 connector sleeve

© Daimler AG, 8/23/19, X/08/19, pe07.16d210197ba, Wiring diagram for common rail diesel injection ( CDI) control unit
Page 1 of 10
Engine 651 in model 906.1/2/6 as of 6/1/15 with cod e MA6 (Emissions category Euro 6b N1 GR.III/N2) with code MB6 (Lowemission vehicle, Euro 6 Gr. 1) except code MA4 (Emissions category Euro 5b+ N1 GR.III/N2) except code MH5 (Lowemission engine EPA ...
f4/2
f8 f9/1 f21
F55/4 K27
Z7/76
N3/28
K40/9
W2
(W9/6)
Z7/82
N3/28
20
30
A
13B
8 4 26
1 5
F
87/1
87/1
PE 54.15D2400AK
23 3828 29 32 33 11 14 16 19 35
NC
4 5 14
58 27 15 8
15
PE 54.15D2001AE
25
H1
87/1
11
20
87/3
5
5
15
7
H3
6 4 2
31
31
31
05/16
(06/16 )
30 85 86
8
F
1 2 43
L
K
5 6 7 98 10 11 1312 14 15 16 1817
J
H
G
E
D
C
4 3 2 1
B
A
18 17 16 15 14 13 12 11 9 8 7 610 5
2.5 BKBU
0.75 BKGY
2.5 RDGN
2.5 RDBU
2.5 BKBU
2.5 BKBU
0.75 RDWH
0.75 BKWH
0.75 BK
0.75 RDVT
0.75 BNVT
2.5 BN
2.5 BN
2.5 BN
1.5 BKGY
▼ Affix page 2 here ▼

© Daimler AG, 8/23/19, X/08/19, pe07.16d210197ba, Wiring diagram for common rail diesel injection ( CDI) control unit
Page 2 of 10
Engine 651 in model 906.1/2/6 as of 6/1/15 with cod e MA6 (Emissions category Euro 6b N1 GR.III/N2) with code MB6 (Lowemission vehicle, Euro 6 Gr. 1) except code MA4 (Emissions category Euro 5b+ N1 GR.III/N2) except code MH5 (Lowemission engine EPA ...
N118/5 K27 M3/5W71/1N10
X25/15
Z228W52/7
N3/28 N3/28
F59/8
F59/8.14
Code MS0
Code E34
V26
PE 47.40D2101AB
M
PE 54.21D2127AH
4 2
1 4
1
5
2
X9
45
2 1
10 50
Code KP1
Code KP3
55 44 56 38 42
86 87 87a
PE 54.15D2520AA
70
14
30
K
A
18 19 20 21 2322 2427 25 26 28 2932 30 31 33 34 35
24 23 22 21 20 19 183135 34 33 32 30 29 27 26 2528
2.5 RDGN
2.5 RDGN
2.5 BN
0.75 BKGY
2.5 RDGN
2.5 BN
2.5 RDGN
2.5 BN
0.5 RDWH
0.5 GYBU
10.0 RD
▼ Affix page 3 here ▼
Cut here

© Daimler AG, 8/23/19, X/08/19, pe07.16d210197ba, Wiring diagram for common rail diesel injection ( CDI) control unit
Page 3 of 10
Engine 651 in model 906.1/2/6 as of 6/1/15 with cod e MA6 (Emissions category Euro 6b N1 GR.III/N2) with code MB6 (Lowemission vehicle, Euro 6 Gr. 1) except code MA4 (Emissions category Euro 5b+ N1 GR.III/N2) except code MH5 (Lowemission engine EPA ...
M91
W2
B79/2B
3
Z7/77
N3/28
B28/18
Z6/169 Z7/146
Code GD8
Code GD9
U104
U105
N3/28
F59
F59.2N3/28
5
M
24 2 3 4 11 6 3
2 3 1
17 18 3 5726 25 24
5V
87/2
GND
U
P
U 6
1 2 3
53 43 9
5V
GND
PE 15.00D2000AO
40
2
30
35 3736 38 39 40 4241 43 44 4645 47 48 49 50 51 52
44 43 42 41 40 39 38 37 36 3552 51 50 49 48 47 46 45
2.5 BKGN
10.0 BN
0.5 VTGY
0.5 VTPK
2.5 BKGN
0.75 GY
0.5 RDYE
0.5 BNYE
0.5 YE
0.75 BNBU
0.75 PKBU
0.5 PKBU
0.5 BNBU
0.5 PKBU
0.5 BNBU
0.75 PKBU
0.75 BNBU
0.75 BUWH
10.0 RD
▼ Affix page 4 here ▼
Cut here

© Daimler AG, 8/23/19, X/08/19, pe07.16d210197ba, Wiring diagram for common rail diesel injection ( CDI) control unit
Page 4 of 10
Engine 651 in model 906.1/2/6 as of 6/1/15 with cod e MA6 (Emissions category Euro 6b N1 GR.III/N2) with code MB6 (Lowemission vehicle, Euro 6 Gr. 1) except code MA4 (Emissions category Euro 5b+ N1 GR.III/N2) except code MH5 (Lowemission engine EPA ...
x1
x1 x1 x1
S40/6 B37/3 S40/3B16/12 B85/5 B19/17 B19/25K40/9 X30/4
5
W43/1
Z6/154
N3/28N3/28N3/28
Code MA6
ϑ ϑϑ
PE 54.15D2001AE
PE 00.19D220

2 3 56 4
1 2 1 2
1 2 1 2 2 1
H1
13
1 5 3 2 6 4
2 1
1
41 54 48 45 47 3031 26
2
5 713 1234 51 49 46 39
5V
CANC L
CANC H
GND
GND
GND
05/16
65
65 52 53 54 5655 57 58 59 6160 62 63 64
64 63 62 61 59 58 57 5660 54 55 53 52
66 67 68 69
69 68 67 66
0.5 BNRD
0.5 BNRD
0.5 BNRD
0.5 BN
0.5 BN
0.75 BKYE
0.5 BNOG
0.75 PKWH
0.5 BNGY
0.75 WH
0.5 BNYE
0.75 BNWH
0.5 YE
0.5 VTRD
0,75 GNBK
0.75 GNPK
0.75 GNGY
0.75 GNBU
0.5 BUGY
0.75 BNRD
0.5 GYRD
0.5 GNWH
0.5 GN
▼ Affix page 5 here ▼
Cut here

© Daimler AG, 8/23/19, X/08/19, pe07.16d210197ba, Wiring diagram for common rail diesel injection ( CDI) control unit
Page 5 of 10
Engine 651 in model 906.1/2/6 as of 6/1/15 with cod e MA6 (Emissions category Euro 6b N1 GR.III/N2) with code MB6 (Lowemission vehicle, Euro 6 Gr. 1) except code MA4 (Emissions category Euro 5b+ N1 GR.III/N2) except code MH5 (Lowemission engine EPA ...
R39/7 X30/45 X30/41 Y27/16 R48/2Z7/82 Y19/10W2 Y74/5
X26/65Z6/113
Z7/110Z7/
1
N3/28N3/28
(W9/6)
PE 47.40D2101AB
PE 00.19D2200AD
ϑ
2

1 1 2
1
1 2 1 1 22 2 11 2
72
4
1 5452 40 94 779 31 18 20 27 36 376 3 16 17 40 41 4530 504678
M
CANI H
CANC L
CANC H
CANI L
NC
05/16
(06/16 )
PE 54.15D2001AE
69 70 71 72 73 7574 76 77 7978 80 81 82 8483 85 86
83 84 85 82 80 79 81 78 77 76 75 74 73 72 71 70 6986
0.75 BN
1.5 BKGY
0.75 BKGY
0.75 BKGY
0.75 BKGY
1.5 BKGY
0.75 BKGY
1.0 BN
0.75 BN
0.75 OGBK
0.75 BKBN
0.5 GNWH
0.5 GN
0.5 VT
0.5 VTWH
0.75 GYBN
0.75 BNRD
0.75 VTBK
▼ Affix page 6 here ▼
Cut here

© Daimler AG, 8/23/19, X/08/19, pe07.16d210197ba, Wiring diagram for common rail diesel injection ( CDI) control unit
Page 6 of 10
Engine 651 in model 906.1/2/6 as of 6/1/15 with cod e MA6 (Emissions category Euro 6b N1 GR.III/N2) with code MB6 (Lowemission vehicle, Euro 6 Gr. 1) except code MA4 (Emissions category Euro 5b+ N1 GR.III/N2) except code MH5 (Lowemission engine EPA ...
f6 f5
Z6/119
B2/12
Z7/186
B16/16 Y93/1 B28/12Y94/3 Y77/7 Y127/1Y133
X26/65
Z7/109
N3/28
F55/1
N3/28
ϑ
2 1 34
80 12 14
2 1
3 1 2 2 132 2 1 2 11 2 1
6 5
56 54 44 157743 71 68
6
5V
GND
7.5
7.5
87 87
A
6A 5A
PE 54.15D2400AH
86 87 88 89 90 91 92 9493 9598 96 97 99 100103 101 102
101 103102 97 98 99 100 92 93 94 95 96 88 89 90 91 86 87
0.5 BNGY
0.5 PKYE
0.75 VTBK
0.5 GNYE
0.5 PKYE
0.5 GYYE
0.75 BKOG
0.75 BKOG
0.5 BNGY
0.5 PKYE
0.5 PKYE
0.5 BNGY
0.75 BKOG
0.75 BKVT
0.75 BKOG
0.75 BKVT
0.75 BKOG
0.75 BKOG
0.5 YEBK
0.5 PKBN
0.75 GYRD
0.5 BNGY
0.75 GNVT
0.75 PKGN
0.75 GNBN
0.75 OGBU
▼ Affix page 7 here ▼
Cut here

© Daimler AG, 8/23/19, X/08/19, pe07.16d210197ba, Wiring diagram for common rail diesel injection ( CDI) control unit
Page 7 of 10
Engine 651 in model 906.1/2/6 as of 6/1/15 with cod e MA6 (Emissions category Euro 6b N1 GR.III/N2) with code MB6 (Lowemission vehicle, Euro 6 Gr. 1) except code MA4 (Emissions category Euro 5b+ N1 GR.III/N2) except code MH5 (Lowemission engine EPA ... 7
/1 M16/45M72/1Y27/15 B6/23B40/6 B40/9 B17/13B50/5 B4/16
Z6/121Z6/1
7
Z7/107Z6/120 Z7/180
N3/28 N3/28
X
U 66
ϑ
+
P
U
ϑ ϑ
2
1
1 5 2 13 45 3 4 3 1 25 42 3 1 1 3 22 1 1 22 1
3
6 U
2 1
8
47 48 6124 21 2338 42 35 19 22 9196 95 103362 8 34 58 59
GND
5V
5V
(+)
()
(+)
()
(+)
()
GND
(+)
GND
3
104 105 106 107 108 109 110 112111 113 114 115 117116 118 119 120
1
3
104 105120
1
115 116 117 118 119 111 112 114113 108 107 109 110 106
0.5 BNBK
0.5 RDBK
0.5 BNBK
0.5 RDBK
0.5 BNBK
0.5 RDBK
0.5 RDBK
0.5 BNBK
0.5 BNGY
0.5 BNGN
0.5 BNGN
0.5 YEVT
0.5 OG
0.75 BNBU
0.75 RDBN
0.5 BUBN
0.75 GNBN
0.75 WHRD
0.75 WHBU
0.5 WHGN
0.5 BNBK
0.5 GY
0.5 RDBK
0.75 BNPK
0.75 RDGY
0.5 BNYE
0.5 YEGY
0.5 RDYE
0.5 GYBU
0.5 GYVT
0.5 BNGN
0.5 WHBN
0.5 GNWH
0.5 VTGN
0.5 YEVT
▼ Affix page 8 here ▼
Cut here

© Daimler AG, 8/23/19, X/08/19, pe07.16d210197ba, Wiring diagram for common rail diesel injection ( CDI) control unit
Page 8 of 10
Engine 651 in model 906.1/2/6 as of 6/1/15 with cod e MA6 (Emissions category Euro 6b N1 GR.III/N2) with code MB6 (Lowemission vehicle, Euro 6 Gr. 1) except code MA4 (Emissions category Euro 5b+ N1 GR.III/N2) except code MH5 (Lowemission engine EPA ...
L5/11 B5/6 B60/3 B5/9B28/17 B11/17 Y76/16
Z6/178 Z7/106
Y76/15 Y76/17 Y76/14
Z6/118
N3/28N3/28
F59/8
F59/8.18
Code MJ8
(Code M46)
XU 6
P P
U U
U 6+6+
P
U
6+6
ϑ
2 3 1 32 12 3 1 3 21 3 2 12 1 1 21 2 1 21 2
8739 11 82 60 639 1332 5773 1
GND
5V
Inj H
Inj L
52 53 55 6967 64 88 25 74 49 2 2651
Inj H
Inj L
Inj L
Inj H
Inj H
Inj L
LIN
GND
(+)
1
300
30
18
122 121 123 124 125 126 127 128
125 124 121 122 123128 126 127 129 130 131 132 133 134 135 136 137 13
8
129 130 131 132 133 134 135 136 137 13
8
0.5 YEVT
0.5 OG
0.5 OG
0.5 PKBN
0.5 PKVT
0.5 PKVT
0.5 PKBN
0.5 PKBN
0.5 PKVT
0.5 PKBN
0.5 PKVT
0.5 OG
0.5 PKBN
0.5 GYBK
0.5 YEGN
0.5 BUPK
0.5 PKVT
0,5 YEPK
0.5 VTYE
0.5 BN
0.5 GNRD
0.75 YE
0.75 BKYE
0.75 BURD
0.75 BKWH
0.75 BKBU
0.75 BU
0.75 RD
0.75 BKRD
0.75 WH
35.0 BK
(50.0 BK)
▼ Affix page 9 here ▼
Cut here

© Daimler AG, 8/23/19, X/08/19, pe07.16d210197ba, Wiring diagram for common rail diesel injection ( CDI) control unit
Page 9 of 10
Engine 651 in model 906.1/2/6 as of 6/1/15 with cod e MA6 (Emissions category Euro 6b N1 GR.III/N2) with code MB6 (Lowemission vehicle, Euro 6 Gr. 1) except code MA4 (Emissions category Euro 5b+ N1 GR.III/N2) except code MH5 (Lowemission engine EPA ...
F59 R9/1 R9/2 R9/3 R9/4 R53/3
F59.1
X195X26/54
Z7/110 Z203/3W11/1
N3/28N14/8
Z7/82
X26/65
G2/7 X5/6Z203/6
(Code M46)
80
4 5 3 2 1
1
1 2 3 4
2 1
72 7675 83 86 89 90 92 93 818 9 510 34 6 21 7 69 70 67
21
NC
1. Zyl.
3. Zyl.
2. Zyl.
4. Zyl.
LIN
87
31
30
7
+
6
2 1
15 LIN
1 2
30
PE 15.00D2000AO
B+
138 139 140 141 142 143 144
138 139 140 141 142 143 144
145 146 147 148 149 150 151
145 146 147 148 149 150 151
152 153 154 155
152 153 154 155
2.5 BN
2.5 BN
10.0 RD
1.5 BKBU
1.5 BKVT
1.5 BKRD
1.5 BKYE
0.75 BURD
1.0 BKGY
1.0 BN
10.0 RD
1.5 BKBU
1.5 BKVT
1.5 BKRD
2.5 BKGY
1.5 BKYE
0.75 WHGN
2.5 BK
1,5 BKGY 0.75 BKGY
0.75 BURD
35.0 BK
35.0 BK
(50.0 BK)
(50.0 BK)
▼ Affix page 10 here ▼
Cut here

© Daimler AG, 8/23/19, X/08/19, pe07.16d210197ba, Wiring diagram for common rail diesel injection ( CDI) control unit
Page 10 of 10
Engine 651 in model 906.1/2/6 as of 6/1/15 with cod e MA6 (Emissions category Euro 6b N1 GR.III/N2) with code MB6 (Lowemission vehicle, Euro 6 Gr. 1) except code MA4 (Emissions category Euro 5b+ N1 GR.III/N2) except code MH5 (Lowemission engine EPA ...
F59
9
.1
5
4
A0
80
1
2 1
30
F
PE 07.16D210197BA
L
K
J
H
G
E
D
C
B
A
155 156 157 158 159 160
155 156 157 158 159 160
10.0 RD10.0 RD
2,5 RDYE
Cut here