10005-HOT-work.pdf

Hot work HIRA

1. SPR SPR
3 4M 2 2 L
3
: Hot Work( Grinding,Welding,Gas cutting)
• Eye irritation/ Chronic effects of
eyes.
• Lung diseases
• Electrocution
• Personnel injury
• Fire
• Burn Injury
Hazard Identification and Risk Assessment (HIRA)
Welding2
(Your Company Name)
BASE LINE RISK RESIDUAL RISKSTEP
No
Activity HAZARD
CONSEQUENCES, PEOPLE,
ENVIRONMENT, ASSETS,
REPUTATION
CONTROLS PREVENT, DETECT, CONTROL, MITIGATE
: (Write your Job engineer, supervisor, HSE & Workers participants Name)
Responsibility
TASK DESCRIPTION
HIRA TEAM MEMBERS
• Welding face shield to be worn by welder & BL-5C or similar
type glass to be used by the welder’s helper while carried out
the welding activities.
• Use of proper PPEs, like safety helmet, ear plug, safety
shoes, Leather hand gloves, leather apron, Leather hand
sleeves, welding face shield, etc.
• All mobile electrical equipment shall be fitted with appropriate
ELCB
• Use approved cable joints for joining cables
• Arrangement to be done for exhausts the welding fumes.
• Hot work booth to be made by the fire retardant tarpaulin/ GI
sheet for welding activities.
• Don't use damaged electrical cables.
• Visual inspection to be carried out prior to start the welding.
• Authorized welders should do welding works.
• Welding buds to be collected and returned to store.
• X-ray test to be carried out for the welders.
• Don’t touch hot metal with bared hand. Use leather hand
gloves for the same.
• All combustible material shall be removed from welding
operation
• Fire extinguishers shall be provided next to welding site
• Ensure All earth connections are proper
• Adequate ventilation shall be provided
• Non-involved persons shall be kept away from the area
(Project Name & Number)
Engineer & Job
Supervisor
Engineer & Job
Supervisor
1
2 1 L
Grinding. • Grinding without Face shield.
• Cable joints
• Improper size of grinding wheel.
• Excess pressure on wheel.
• Broken grinding wheel.
• Flying particles
• Noise
• Availability of combustible materials nearby.
• Eye injury
• Electrocution
• Personnel Injury
• Ear irritation due to continuous
noise/ Hearing loss
• Fire
• Follow and obtain the PTW system.
• TBT to be conducted prior to start the activities.
• Portable grinding machine shall be well insulated while
mounting the grinding wheel on portable grinder.
• Check all the electric cables prior to use.
• Same capacity grinding wheel to be used.
• Check physical damage to the wheel before mounting.
• Check expiry date of grinding wheel.
• Use of proper PPEs, like safety helmet, ear plug, safety
shoes, Leather hand gloves, leather apron, face shield, etc.
• Provide fire extinguisher nearby.
• Use fire blanket to cover nearby vents, drains, and open ends
of pipes.
• Ensure proper tightening of wheel.
• Use of correct size spacer washers.
• Only allow experienced/ trained person to operate the angle
grinder.
• Flammable material shall be removed from the area
• Guards shall be fitted to grinders
• Machine shall be isolated from power source while carrying
out maintenance
• Maintain good cable management
4 3M
• Welding rays and lights
• Welding fumes
• Hot spatter fell on the body
• Damaged electrical cables.
• Hot welding holder/ hot metal
• Earthing
• Loose earth connections
• Welding in congested
• spaces
• Cable joint
• Combustible material
Put Your
Logo
Put Your
Client Logo
HIRA No.: 10005
Rev No. : 1
Date: 16.05.2022
S: Severity, P: Probability, R: Risk www.safetydocument.com, email: [email protected] Page 1 of 2

2. SPR SPR
BASE LINE RISK RESIDUAL RISKSTEP
No
Activity HAZARD
CONSEQUENCES, PEOPLE,
ENVIRONMENT, ASSETS,
REPUTATION
CONTROLS PREVENT, DETECT, CONTROL, MITIGATE Responsibility
3Gas Cutting • Naked flame
• Smoke
• Compressed gas cylinder
• Hot Metal
• Back fire
• Improper cylinder storage
• Combustible materials
• Leakage/Cuts in hose pipe
• Fall of cylinder while shifting/Loading &
unloading
• Physical injury’s
• Eye irritation
• Lungs diseases
• Burn injury’s
• Explosion / Injury to personal
3 3M• Experienced/ trained gas cutter to be deployed.
• Cutting goggles to be worn by the gas cutter.
• Arrangement to be done for exhausts the fumes.
• Proper gas cylinder storage should be arranged.
• All gas cylinders shall be fitted with approved & certified gas
regulators with valid calibration certificates.
• Standard FBA shall be used
• Flash back arrester should be fixed on both sides of the set
(Torch & Cylinder side).
• Trained fire watcher should available at workplace.
• Fire extinguisher to be kept nearby.
• Workplace shall clear from combustibles.
• Ensure cylinder trolley and cylinder to be tied with metallic
chain.
• Cylinder hose and regulators shall be in good condition.
• Leak test to be carried out with soap solution prior to use.
• Avoid cylinder direct under sunlight.
• Kept compressed gas cylinder upright position.
• Don’t drag or roll the cylinder while shifting. Use cylinder
trolley for the same.
• Double pressure gauge to be fitted with both the cylinder.
• Daily checklist to be filled by the gas cutter.
2 2 LEngineer & Job
Supervisor
• Eye irritation/ Chronic effects of
eyes.
• Lung diseases
• Electrocution
• Personnel injury
• Fire
• Burn Injury
Welding2 • Welding face shield to be worn by welder & BL-5C or similar
type glass to be used by the welder’s helper while carried out
the welding activities.
• Use of proper PPEs, like safety helmet, ear plug, safety
shoes, Leather hand gloves, leather apron, Leather hand
sleeves, welding face shield, etc.
• All mobile electrical equipment shall be fitted with appropriate
ELCB
• Use approved cable joints for joining cables
• Arrangement to be done for exhausts the welding fumes.
• Hot work booth to be made by the fire retardant tarpaulin/ GI
sheet for welding activities.
• Don't use damaged electrical cables.
• Visual inspection to be carried out prior to start the welding.
• Authorized welders should do welding works.
• Welding buds to be collected and returned to store.
• X-ray test to be carried out for the welders.
• Don’t touch hot metal with bared hand. Use leather hand
gloves for the same.
• All combustible material shall be removed from welding
operation
• Fire extinguishers shall be provided next to welding site
• Ensure All earth connections are proper
• Adequate ventilation shall be provided
• Non-involved persons shall be kept away from the area
Engineer & Job
Supervisor
• Welding rays and lights
• Welding fumes
• Hot spatter fell on the body
• Damaged electrical cables.
• Hot welding holder/ hot metal
• Earthing
• Loose earth connections
• Welding in congested
• spaces
• Cable joint
• Combustible material
S: Severity, P: Probability, R: Risk www.safetydocument.com, email: [email protected] Page 2 of 2