1239_1.pdf IS CODE FOR GI PIPE FOR PROCUREMENT

1239_1.pdf IS CODE FOR GI PIPE FOR PROCUREMENT

1. 15 1239 (Part 1): 2004

ARAÑA ATP
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a qua A ora má — ARTE

ara 1 ue aA ar

(wer gr )

Indian Standard
L TUBES, TUBULARS AND OTHER WROUGHT
3 FITTINGS — SPECIFICATION
PART A STEEL TUBES

( Sixth Revision )

108 7.40.8

BUREAU OF INDIAN DARDS
MANAK BHAVAN, 9 BAHADUR RMARG
‘NEW DELAI 100

2. Sel Tubes Pipes and Fittings Sectional Commitee, MTD 19

FoRewoRD

his Indian Standard Par 1) Sich Revision) vas adopted bythe Butea of Tian Standard, ar the.
lind by the Stel Tubes, Pipes an Fitings Sectionl Comite had ben approved bythe Meallurgical
Enginetiag Division Council.

This standard was first published in 1958 and subsequently revised in 1964, 1968, 1973, 1979 and 1990 respectively
Anh revision, the flowing man modiinions have ben made:

3) Allshe amendments onthe fifth revision have been incorporated

1) Chemical composition forseumles tes Ie analyst) has been incorporated and for manufacturing
‘fwelded tubes IS 10748 tolled sel ip fr welded tus and pipes or IS 13 Cold olle iow

+) Perissible variation in ete of produt sali of sams tes fr all specified elements ave been
incorpore

1) Provision for suppl of tues with Bevel end has ben incorporate.

In nis county, he regulations governing the use of tubes or conveying stam ae aid down in he Indian oiler

‘While formulating his standard, du consideration hs been given to the wade pasties followed nthe county
nie fil. Due consideran has also Bee veo inemational coordination among he standards prevaling
in ferent counties, Assistance has been derived from the folowing publications:

18068; 9st Carbon el bes ube for sewing accordance wi) SO neationa Organization
for Sandarizaton

Das 197-1985 ‘Screwed and socetd see tubes and bls ad fr plain end ses tes suitable fr
img o for screwing oBS2 1985 Pipe theads or abs and iting where pressure
Aie joints remade on he head

This standard contains clases 64,7, ZI, M2, 162 and 17.3 which ell or an agreement between the
maniere and the purhaser,

"The oer part ofthis andar is 5 1239 Part 2) 1992 Specification fr mild sts bes tours and oiner
‘ough tel iting: Part Mil tee socket, alr and aber wrought sel pipe Bitings (oth ewan)

For the purpose of deciding whether panicla requirement ofthis standard complied with, he ina vale
served or called, expressing the result of test or analyse, shall be founded ft in accordance wi
152. 1960-Rtes for rounding off numerical values (revued)” The numberof significant places retained inthe
ded off value shouldbe the same a hat ofthe specified vale inthe standard

3. 151239 (Parti

Indian Standard

STEEL TUBES, TUBULARS AND OTHER WROUGHT
STEEL FITTINGS — SPECIFICATION

PART 1 STEEL TUBES

( Sixth Revis

1.1 This standard (Part) covers he requirements
Foe welded and seamless plain end o screwed and
socket soc tuber intended for uso for water
Aon-hazardous gas, ai and sum. This standards
applicable to tubes of size 6 mm nominal bore to
150 mm nominal bore

1.2 Medium and heavy tubes only are recommended
ürcanyinsteam services. The miem permisible
pressure andtemperture for fen sizes fabes
le given in Anne A for guidanee ony,

2 REFERENCES

The lowing sande cmai prions wich
fof this standard. At the me of publiation, the
‘tions indented mer va, Alsace sube
o revision and partes to agreement based on is
Standard re encouraged investie he possibilty
tapping the mostrecen eiions of he standards

an sip (fourth revision)
Pipe treads where pressure it
Jos are made on the tress,
Dimensions, tolerances and
designen fur revision)
mo
COR

‘ter sought stat tings: Pat
wrought tel pipe figs fourth
pe)

138751985 General zequiement forthe supply
af metllogial merits second
revision)

‘Tensile ening (second reson)
25284198 Method for flattening test on
metalic tubes (rien)

ion)

2529:198$ Method for Bend tet on metallic
tuber (in fall section ) (firs!
rein)

A1: 197 Methods fr sampling of te pipe,
tuber and fitings (rein)

4736-1986 Hota zine coatings on mé ses!

tubes fst reiion)

474031979 Code of peste for packaging of

stel bes (rst revision)
8999:1979 Gauging practice for pipe trends
Where pressure tight Joints are
required on the heads
1078:1098 Hat old see stip for welded
tubes and pipes rs revision)
12278:1988 Method for ring tensile test on

Tube as manufacture witout any subsequent src
Asie reference denoting the approximate bore ofthe
tube, Fr each siz of tbe the outside diameter is
fixed bythe cortespondingserew ted dimensions
ofS 854 and therfore, he acta bre of each size
‘fae wil ary acsorin othe thickness

The en

cleanly fished by normal deburing

The finshed be end sal be with aspeciid angle
and root ea given in Fig.
‘Along. allow, open-ended objet of cielaro ether

4. 151299 Part 1): 2008

6 MANUFACTURE

6.1. Seamless sel tbe shal be made fom tested
uy ste manuactred y any approved process
ed shale fly ile

6.1.1 Chemical composition ofihste shall comply
‘vith Table in Ladle Sample sly

"able Chemical Composition (Ladle Anal)
Percent, Max

E

26 Socket

The reed coupling lined in joining th uds

37 Length
37. Random Length

Normal manufacturing lengths, which may vary over
serge aerate eng emigemsy Dare
do econ the purchusr and th manufacturer

372 Exact Length fSeroned and Soclated Tube

The eng of he tube excuse ofthe socket.
373 Length of Srowed and Sockted Tube

The lengh ofthe tube inclusive ofthe socket on one
nd with handling gb,

4 DESIGNATION

‘icles covered by thistandard shal be dead
by hr mil Dor and shall be further led
3: ak, medium and heavy depending on he wall
Thickness and screwed and socked or pli-end/
vend to denote end condition, and Black ot
haie 1 denote surface condition.

» aa

(62 The welded tubes sal be manucure om
hotsoled tel strip for welded tubes and pipes
‘ioirningtoIS 10748 Carlo earn eet
Sheets and sis conforming 115513.

63 Steet tubes sal be manufacture by one of the
{lowing processes

2) Hotsinihed seamless (HES);
9) Elec resstance welded ERW)
9) High frequency induction welded (HEIW
D Hora welded (AFW) and
9) Cold-faised seamless (CDS)

64 Light, medium and heavy tbes sal be either

closes agro been purchase
{the manufacturer

65 For wees tubes. the height ofthe internal wel
Final abe rene an GO percent oft specified
swat hikes

66 Ate welded tes wed or am services
Shale normalind Oly médium and beat lass oF
{ube sta normally be wed for stam services.

7 CHEMICAL COMPOSITION

7. The analysis of tec shall be carried out ether
ye meto speci 15228 and leant par
or any other established instrumentaichemien
‘ods. In case of dispute the procedure given in
15228 ani rela pars dal bth referee me
However where meihodi na given 1S 28 ands
relevar atthe referee method ball De as agreed
to between the purchaser od the manuacurer

TAA Product nobis

A so agreed between the purchaser and the

5. ‘namaste he poder ai maybe cari ot
Maximum permisible vario nthe as of prod
alysis over the maximum nite peda Table 1
hal Bes given in Table
Table? Permissible Variation for Product,
Analysis
(lane 711)

Y DIMENSIONS

1. The dimensions and nominal mas ofubes hal
bein accordance with Tables, 3,4 and 5 sua io
tolerances permite in.

SLL Thickness and mas mentioned in Tables 3,4
ad Sar applicable bth lek and galanin bes

> TOLERANCES ON THICKNESS AND MASS
94 The following mapufcarng olerancesshillbe
Table 3 Dimensions and Nomi

1 1299 (Part 1): 2008

permed an te bes and sockets

2) Thickness
D Welded tas:

Light tubes + oot tiie

percent

Medium and heavy
pres

2 Seales tubes

+ not mie
Mass
D. Single tbe (light

Single be medion
And benny series)

+ topercen
percent

For quis per

Min Cig seres)

in (medium and
ess series)

(Clouser 81 and 10.1.1)

6. 181239 (Part 1):2004

‘Table Dimensions and Nominal Maso Ste! Tubes — Medium

Oude Dim Manet

Table Dimensions and Nominal Mas ol Steel Tubes — Heavy
(Clowe 8.1)

7. 10 Joints

threads conforming to 1554. Going insccordane
‘nih 1 8999 shal be considere a an adequate est
fu conformity ofthveads OF 554,

10.4.1 Unless specified otherwie, bes sal be
Supplied screwed with taper threads and ited
‘nit one oct having pall head. The socket
tal conf o al requirements (except 64) oF
15 1239(Pan2),

104.11 Incase fig abs the application taper
Pipe veda may be maddy prmiting he onde
meter ofthe tabs o be within tems shown in

“nd of Table 3, Where the whe apeoaces
thelowerlinitofousie diameter some ncompice
rends (perfect toot and imperfect the ces)
may be expected from and beyond he gue plane
Such incomplete threads, shall not de regarded a
ju on eet oe be. Ale minimum
Tenge nigh tubes halle 30 perce oF

102 The plinend pipe sal be appli with square
Au Hamever Seeley ala be app on ml
sere between purchaser ande mance
ice Fig)

Following tolerances sal be applied on lengths of

41070, ants atrio peines one socket
foe srewed and socket abe,

111 For orders of over 150 m of any one sie of
se hal be permisible 1 supply short random
Tenis om 2 o 4m provided thatthe number of
such en dus at exceed § percent of the total
‘umber olen rss below 6 un nonial ore
and above, 75 percent o ch sor random eng
al be permited In addon, shal be permissible
fortwo lengths to beamed togetieromakearandom
length provided that the number of ich jot lengths
des nt exe percent of tet number of hs
for sizes below 65 mm nominal bore and 7 5 percent
ff the total number of lengths fo ies 68m and

Unless otherwise presto been the manufacturer
adi purchaser, wher exact enh are species,
tite foc srened and sockted beso for lan
End tubes sach tube shal be within =$ mm of he
Speci Length

191259 (Part 1): 2006

113 Approximate Length

When approximate lengths are required, either or
ered and soceted tubes or for pai end bes,
ch ube shall be tia = 150 mm ofthe specified
length

12 GALVANIZING

121 Where tus ae required tobe galvanized, the
nc coatingon the abe shall be in acorde with

12 Tubes, which are to be sremed, shail be
aire before screwing,

13 LEAK PROOF TEST

13:4 ach be shal be ested or ek tighness as
hydrostatic test or alternatively by eddycurrent tes,
inacordance with Annex 8

131.1 Hydosaic test hall be carried out at à
pesos MPa and the same mained for ates
Fa shall ot show any leakage ne pipe

14 TEST ON TUBES

Following es sal ecodci by he maraicrer

14. The esl stent sal be a las 320 MPa
(320 Nam?) The test sl be ere ou on al
fection or strip cot from the selected tubes in
cordance witht 160 andi 1227

ty Sn o sal

14.1. The elongation percent on a gavge length of
56545, where the orginal cos sectiol ares

ofthe ext specimen, sal bea allows:

Nominl Bore Elongation

Percent in

1) Porstcamserviesfoaliies 20

9 For hor services

D Uptoandinctuding 2mm 12
2) Over 25 mm up to and m
including 150mm

142 Rend Test on Tubes Upto and Including 0 me

When tested in accordance with 18 2529 the tos

8. Is 1239 (Part 112004

ha be capable of withstanding be bend test without
Showing any signo! Facture or fe Welded tubes
‘helt bent with te weit 90 tobe pan bei,
The uber shal mot be filed for thi tet

142.1 Ungalvnizd bes shall be capable of being
bent coldwthoterackng trough D rond a opor
Bang radi a he Bot of groove the plane
of bonding, equal o atleast st tine the outside
Sameer of the tube

1422 Galvanized bes sal be capable of being
beat old, without racing ofthe see, tough 90

und a former having a rads at the Bodom of te
Groove qua sgh times te ode diameter
ofthe wen

Rings ot es than 0 m in length ct rom the ends
the selected tubes shall be tiene cold Between
Parallel plates withthe weld ¡any at 90° point of
‘maximum bending) accordance with 1S 2528. No
‘pening shall acer Facture inthe wel rea unt
ie dtace between the plates isles han 75 percent
of the aig outside diameter ofthe tube and no
tracks or break nthe ntl elsewhere thn nthe
‘eld ha occu ntl the inc Dev the plates
es an 60 percent of the original ouside ameter

AA The ts rings may have the inner and outer
cé rounded.

Should an ane ofthe tes pieces fst selected al
vo pas any ofthe este specified above, te farther
‘amples hl be elected fo Ling in respect ofeach
Failure. Should the west peces rom both these
nina samples pus, the tral sal be deemed
{ocomply withthe requirement of ht parle.
Shosi te pica rom eiherofiheendkinsl
Samples fa te terial represente ye et samples
Shu be deemed as not complying wit the standard

Allppessallbe cel ished nd reasnaby ee
from injurious defect. The ndo sal be re from

be resonably ag

SAMPLING FOR TURES,

1.1 Lot or he purpose of raving samples al bes
bearing same designation and manafactured under a
single process shall be groped together to one

alt acho hl sompld pare ad assess
for conformity os specication

162 Sampligand Criterion for Conformity

Unlesothernise endo between the manufacturer
dhe prcasr recur for sampling of bes
for various tn an criteria forconlomiy. 184711
shall followed

171 Each ube hal be masked with manufactures
ane ortrade ak, IS No thats 181239 (Par 1
Anden fab t's, [LM and orig edi,
nd ean ela.

17.2. The diferent classes of tubes shall be
éme by colour bands, which sl be applies
as follows before the tubes leave he manufacturer's
works
2) Lignes
©) Medium tubes — Blue
9 Heavy tubes — Red

Yellow

ph tc my be pine alow or brn,

173 Uatess otherwise agreed to between the
manufacturer and he purchaser a white colour band
bal be apple at euh end ofthe tubes for steam

174 Tubes having length more thn 7 bal hve wo
75 mm bans, one ner cach end. Al ter eng
shall have on 5 mm band

17. BIS Certification Marking

‘Thetubes may alo be marked withthe Standard Mark,
den far which my be chaine rom the Bureau of
indian Standards

1781 The ute ofthe Standard Mark a governed by
he provisions ftb Bureau ofIndion Sondas Ae,
1986 andthe Rules and Regulation mae thereunder
The dei of conditions under whieh the icence for
the use of Standard Mark may be granted to
afro or produces maybe obtained from the
‘Bureau of odian Standards

18 PROTECTION AND PACKING

‘lack bes ot hen protect shal be varies
rad painted externally throughout length
nes ordered varnished or unpainted. Where
{uber are bundled for rampe all qualities fate
Sal be packed in accordance with IS 740.

9. 1 1239 (Por 1): 2008

ANNEX A.

(Clause 12)

A1 The maximum permissible pressure and
teperntre o tbe ib screwed andsockeed joints
Aa Be a piven in Tale 6

AZ For thes fited with appropiate Manges or
suitably but welded together, the maximum
permissible pressure shall be 2.06 MPG and the
rime permiso temperature 260°C,

‘Toble6 Maximum Permissible Pressure and Temperature fr Tubes with See Couplings or
‘Seremed and Socketed Ji

(Clone 1)

o

NOTE —1 MPa ina? = 002 ga

ANNEX B

(Clause 13.1)

EDDY CURRENT TESTING OF TUBES AS AN ALTERNATIVE TO THE HYDRAULIC
LEAK TIGHTNESS TEST

Bt METHODS OF TEST

“Te tube sale ed fr imperfections ing
a concentre coil or segment olor aratating tbe ot
rotary probe eddy current technique in seordunee

1-12 Thetabe shall be sulicintysajgheo eur
the validity ofthe test nd the surface sal be fee
‘fom any foreign mater that would mere with the
interpretation othe te.

1-13 Two methods of ts are pemited (atthe
rater option), The equipment may e oct
nor of the tbe mil

BABA Method d
The tube 10 be tested is passed through the (a)

concent tetei applicable to welded or seamless
fabes), (0) segmental col eovering th weld and
215° are from weld line (applicable to welded
tubes Jon cite sde

B32 Method

‘The tube tbe tested othe coil sembly rtted
nd translate relative to ach other 2 the tet col
‘eseribesahlizal path ver te tube surface, The
Pitch ofthe Beca can shall ensure hat the bol
ete suce eMetvely covered. Time
Fe applicable remis bes on

B2 CALIBRATION OF TEST EQUIPMENT

B.2.1 The equipment shall be clirated using
standard tube coming bols as defined in B-22
for Method A or standard notches as defined

10. 1S 1239 (Part 1922008

à 82.3 for Method B, The standar tube fr of
line equipment sal ave similar electromagnetic
properties and same diameter and ticas a he
{ube tote ested. For online equipment raming ibe
vay be considered as standard tbe

The standard defect shall be circular hole dries
‘adially completely through the tube wall on tie

Nominal Bore ofthe Tubes Dri Diameter
na ur
4050 2
ww 2
Ds 32
123 Method
The standard est pie salve longitudinal noch
Sam orlessin with machined parle othe abe

axis onthe outer surface ofthe be. The depth of
he notch shall not exceed 12 percent fe specified

‘hikes of he tube or 03 mm whichever restr.
‘The length ofthe neh a ldap shal etenceed

13 CALIBRATION PROCEDURE

1.31 The equipment and test il shal be autos
‘oproduceina conssentnaneraclery enable
signal from the standard efe) onthe standard
‘ube and this signa shall be sed ose he gr
apm evelor equipment Fr air purposes
the relative speed between the standard tbe
‘he same ab that wed during the production

Period and at intervals nt exceading 2

1:33 If on checking during production testing the
reference standard dee I not tected eve fer
‘hanging th vein by 20D tallow for equipment
‘the equipment sal be realbrated Flowing
recalbratio, al tubes tened since he previous check
alerts, unes recordings fo indivi
denied une ar availble ha peri lesson
Of those tubes Into “suspect” and “acceptable
Categories

BA TEST PROCEDURE,

Pas the tbe tobe inapected through ie et uni
de sp jroprne prod seed lating De
Produtlon speed constant with = 10 percent under
Condition identical fo those sed in the calibration
ofthe equipment

BS ACCEPTANCE

B-S1 Any tube producing a signal lower han the
signals om the standard tall be deemed o have

152 Since NDT systems are known tobe tensive
rejected by NDT may be retested hydraulically and
‘whatever fabes pass the hydraulic test shal be
in

Fine DT equipment, Tose which de not produce
‘eject eve signals shal esceptd. Der may De
cepa coping be rin rein ee
level signals.

11. Bureau of Indian Standards

BIS isa statutory institution established under the Bureau of Indian Standards Act, 1986 o promote
Fam donen the ates mann mag rd guy een od

BIS has the copyright falls publications. No pat fat publication may be reproduced in any Som
‘withostthe pri penmssoninwago BIS. This doesnotprecadethe ews, Inhecaurseofimplenenting
he standard, o ecessary details, such as symbols and ie, pe or grade designations. Enquiries eating,
to copyright be addresse 1 Ihe Director (Pubetions), BIS

Amendments are issued 0 standards asthe nee ais ont basis of coments, Standards are aso reviewed
Periodically; standard alongwith amendes teaffiemed when such review indicate hat a changer are
este, ihereview indicas ha changer ae needed, ak up for revision Users o nian Standards
‘hod asceran that they are in potesson ofthe ae amendment or dition by refering the test ae

‘This indian Standard has been developed rom Doc No, MTD 194264).

Amendments Issued Since Publication

frond No. Date of have Tew Arte

BUREAU OF INDIAN STANDARDS
Headquarters

Manak Bhavan, 9 Bahadur Shah Zafer Marg New Delhi 10002
Talepanee25230131,2523 3395, 25299802 Hebe woe bargin

Regional Offices: Telephones

Central; Mangk Bhavan, 9 Bahadur Shah Zafar Marg, au

KOLKATA 00084 27623790
‘Southern: LT. Campus, IV Cross Rotd, CHENNAT600 113 gages
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MUMBA 200095 ana ana

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LUCKNOW. NAGPUR. NALAGARH, PATNA: PUNE: RAJKOT. THIRUVANANTHAPURAM

12. AMENDMENT NO. 1 NOVEMBER 2005
v0
IS 1239 (PART 1):2006 STEEL TUBES, TUBULARS
AND OTHER WROUGHT STEEL FITTINGS —
SPECIFICATION
PARTA STEEL TUBES
(Sith Revision)
The ens ofthe tubes sal be ised ean

tutes shal be manufactured dough on fhe al

à) lec rose welded o igh frequency ution welded (ERW oF

(Page 3 lowe 91 Note — Sabio aa for ee

2 Sabine long forthe

Home test dal be camo outa a pressure of 5 MPa and the same

ann for atest 3 cond and al not stow any kage othe pipe

far ch end Tubs having eat leh and aproxime eng preste