15. SOP OF Gas Cutting & Welding and grinding.docx

Standard operating procedure

1. M/s A.B ENTERPRISE FORM NO:
STANDARD OPERATING PROCEDURE:
Welding, Gas Cutting and Grinding SOP No.
ABE/TSL/SOP/MPT
/SSB/002
Revision No.
INTEGRATED MANAGEMENT SYSTEM ISO 9001 2015 ISO 14001 2015 ISO 45001 2018Page No.
Division: SS BISHNUPURDepartment: Mechanical Section: Effective Date:
STEP
NO.
ACTIVITY
(WHAT)
ASSOCIATED
REQUIREMENTS/
HAZARDS/ IMPACTS
RESPONSIBILITY
(WHO)
PROCESS / TOOLS / PPES (HOW) REMARKS / REFERENCE
1 CLEARANCE
PROCEDURE &
GENERAL SAFETY
AWARENESS
SAFETY:
a) Improper procedure
may lead to accident.
b) Incident caused due to
lack of knowledge about
the specific job
c) Incident due to lack of
awareness of emergency
of working area/ dept.
ENVIRONMENT: Nil
QUALITY:
1) Properly filled up right
forms.
Sr. Associate /
Associate /
Contractor
supervisor
1.Work permit with six-direction Hazard & Positive
isolation should be ensured before start of job.
2.Brief description regarding hazards / safety
measures related to the specific job, will be
given to all workmen before start of the site
activity.
3.Ensure that all the Tools/Tackles required
during the work must be in good condition.
Lifting tools & tackles if any required for the job
must have valid test certificate. Any measuring
instrument required for the job, must have valid
calibration certificate. Welding machine if any
required for job must have VRT and ELCB.
Cutting set if any required for the job must have
Work Permit Doc.No. SS/GEN-
25, Positive Isolation Doc.No.
SS/GEN-26, PPE Standard
SS/GEN-58
Prepared by Reviewed by Approved by
Name SHAHID KHAN Name Mr. ASIT SAMAL Mr. / ABHIJEET NAYAK Name Mr. RAJESH BEHERA
DesignationSAFETY OFFICER DesignationMANAGER MECH. / MTT Designation PRINCIPAL MANAGER MECH.
Date Date Date
SIGN SIGN SIGN
CONFIDENTIAL – FOR INTERNAL USE ONLY

2. M/s A.B ENTERPRISE FORM NO:
STANDARD OPERATING PROCEDURE:
Welding, Gas Cutting and Grinding SOP No.
ABE/TSL/SOP/MPT
/SSB/002
Revision No.
INTEGRATED MANAGEMENT SYSTEM ISO 9001 2015 ISO 14001 2015 ISO 45001 2018Page No.
Division: SS BISHNUPURDepartment: Mechanical Section: Effective Date:
flash back arrestor.
4.PPE’s to be used as per site requirement (i.e.
Safety helmets, Safety shoe, Safety hand
gloves & Safety goggles, Reflecting jacket,
Nose mask for dust prone area, Full body
harness for height work etc.)
5.Emergency plan & emergency Contact number
to be displayed at site.
6.Hazardous area to be barricaded with warning
tapes.
7.Lay Out of the Plant/ Ckt (Entry Points & Exit
Points to be well understood. Assembly
Point( in working dept.) should be known to all
8.Nobody should leave work area without prior
information so that evacuation is smooth in
case of emergency.
9.Railings to be used while using staircases
10.All Electrical jobs should be carried out only by
competent electrician.
11.Ensure Fire Extinguisher and/or Sand Bucket
Prepared by Reviewed by Approved by
Name SHAHID KHAN Name Mr. ASIT SAMAL Mr. / ABHIJEET NAYAK Name Mr. RAJESH BEHERA
DesignationSAFETY OFFICER DesignationMANAGER MECH. / MTT Designation PRINCIPAL MANAGER MECH.
Date Date Date
SIGN SIGN SIGN
CONFIDENTIAL – FOR INTERNAL USE ONLY

3. M/s A.B ENTERPRISE FORM NO:
STANDARD OPERATING PROCEDURE:
Welding, Gas Cutting and Grinding SOP No.
ABE/TSL/SOP/MPT
/SSB/002
Revision No.
INTEGRATED MANAGEMENT SYSTEM ISO 9001 2015 ISO 14001 2015 ISO 45001 2018Page No.
Division: SS BISHNUPURDepartment: Mechanical Section: Effective Date:
available at the site.
12.Ensure proper illumination at the work area.
13.First Aid box with all accessories with good
shelf life should be kept at site.
2 IDENTIFICATION
OF HOSE
SAFETY:
Accident due to wrong
fitment of hoses.
ENVIRONMENT: NA
QUALITY:NA Shift Incharge
1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document
2.Oxygen hose to be identified with
Bluecolourand cutting gaswith Red to avoid mix
up.
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
of this document.
3 STORAGE OF
OXYGEN AND LPG
GAS CYLINDER
WHEN NOT IN USE
SAFETY:
If not kept in secured and
vertical position then,
valve cap can be
damaged
accidentaly.Thus
releasing gas in the
Shift In charge 1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document.
2.Keep the cylinder in upright position and in
secured manner, use valve cap always when
not in use.
3.After job completion return the work permit as
Prepared by Reviewed by Approved by
Name SHAHID KHAN Name Mr. ASIT SAMAL Mr. / ABHIJEET NAYAK Name Mr. RAJESH BEHERA
DesignationSAFETY OFFICER DesignationMANAGER MECH. / MTT Designation PRINCIPAL MANAGER MECH.
Date Date Date
SIGN SIGN SIGN
CONFIDENTIAL – FOR INTERNAL USE ONLY

4. M/s A.B ENTERPRISE FORM NO:
STANDARD OPERATING PROCEDURE:
Welding, Gas Cutting and Grinding SOP No.
ABE/TSL/SOP/MPT
/SSB/002
Revision No.
INTEGRATED MANAGEMENT SYSTEM ISO 9001 2015 ISO 14001 2015 ISO 45001 2018Page No.
Division: SS BISHNUPURDepartment: Mechanical Section: Effective Date:
working area and can
lead to fire related
accident.
ENVIRONMENT: NA
QUALITY:NA
mentioned in "Return the Work Permit" activity
of this document.
4INSTALLATION OF
REGULATOR IN
OXYGEN OR LPG
CYLINDER.
SAFETY:
Oil. Grease presence in
cylinder thread can cause
an explosion when come
in contact withoxygen,
Presence of dirt can lead
to faulty fitting of regulator
thus leading to leakage of
gas.
ENVIRONMENT: NA
QUALITY:NA
Shift In charge
1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document.
2.Before installing regulator, check for presence
of any oil, grease or any other contaminant in
thread area of cylinder, clean the thread area
properly before putting the regulator.
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
of this document.
5 CRACKING OF
CYLINDER
VALVES
SAFETY:
If not cracked before
usage of cylinder, then
any dirt/contaminants
Shift In charge 1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document.
2.Stand to one side of cylinder valve and then
Prepared by Reviewed by Approved by
Name SHAHID KHAN Name Mr. ASIT SAMAL Mr. / ABHIJEET NAYAK Name Mr. RAJESH BEHERA
DesignationSAFETY OFFICER DesignationMANAGER MECH. / MTT Designation PRINCIPAL MANAGER MECH.
Date Date Date
SIGN SIGN SIGN
CONFIDENTIAL – FOR INTERNAL USE ONLY

5. M/s A.B ENTERPRISE FORM NO:
STANDARD OPERATING PROCEDURE:
Welding, Gas Cutting and Grinding SOP No.
ABE/TSL/SOP/MPT
/SSB/002
Revision No.
INTEGRATED MANAGEMENT SYSTEM ISO 9001 2015 ISO 14001 2015 ISO 45001 2018Page No.
Division: SS BISHNUPURDepartment: Mechanical Section: Effective Date:
presence in cylinder may
harm operator.
ENVIRONMENT: NA
QUALITY: NA
open the valve slowly to blow away a little bit of
gas to release contaminants.
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
of this document.
6 FIXING OF
REGULATOR TO
THE CYLINDER.
SAFETY:
Over tightening of
regulator knob can cause
slippage of thread
/damaging of diaphragm
of valve and can lead to
leakages of gas.
ENVIRONMENT: NA
QUALITY: NA
Shift In charge
1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document.
2.Release the tension on regulator by adjusting
the screw counter clockwiseslowly, then attach
the regulator and tighten the knob.
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
of this document.
7 OPENING OF
OXYGEN
CYLINDER VALVE.
SAFETY:
Accidents like explosion
canoccur both on the
back side and on the front
side of regulator due to
leakages.
Shift In charge 1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document.
2.Stand to one side of regulator and open the
valve slowly.
3.After job completion return the work permit as
Prepared by Reviewed by Approved by
Name SHAHID KHAN Name Mr. ASIT SAMAL Mr. / ABHIJEET NAYAK Name Mr. RAJESH BEHERA
DesignationSAFETY OFFICER DesignationMANAGER MECH. / MTT Designation PRINCIPAL MANAGER MECH.
Date Date Date
SIGN SIGN SIGN
CONFIDENTIAL – FOR INTERNAL USE ONLY

6. M/s A.B ENTERPRISE FORM NO:
STANDARD OPERATING PROCEDURE:
Welding, Gas Cutting and Grinding SOP No.
ABE/TSL/SOP/MPT
/SSB/002
Revision No.
INTEGRATED MANAGEMENT SYSTEM ISO 9001 2015 ISO 14001 2015 ISO 45001 2018Page No.
Division: SS BISHNUPURDepartment: Mechanical Section: Effective Date:
ENVIRONMENT: NA
QUALITY:NA
mentioned in "Return the Work Permit" activity
of this document.
8 SAFE OPENING
POSITION OF
OXYGEN VALVE
SAFETY:
Accident due to leakages
of gas from regulator.
ENVIRONMENT: NA
QUALITY:NA Shift In charge
1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document.
2.Keep the valve in full open condition to allow
the valve to keep a tight seal thus preventing
chances of leakages.
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
of this document.
9 SAFE OPENING
POSITION OF D.A
VALVE
SAFETY:
Accident due to leakages
of gas from regulator.
ENVIRONMENT: NA
QUALITY:NA
Shift In charge
1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document.
2.Keep the opening of valve in 3/4 position for
safe passage of D.A.
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
of this document.
10ATTACHMENT OF SAFETY: Shift In charge 1.Perform “Clearance Procedure & General
Prepared by Reviewed by Approved by
Name SHAHID KHAN Name Mr. ASIT SAMAL Mr. / ABHIJEET NAYAK Name Mr. RAJESH BEHERA
DesignationSAFETY OFFICER DesignationMANAGER MECH. / MTT Designation PRINCIPAL MANAGER MECH.
Date Date Date
SIGN SIGN SIGN
CONFIDENTIAL – FOR INTERNAL USE ONLY

7. M/s A.B ENTERPRISE FORM NO:
STANDARD OPERATING PROCEDURE:
Welding, Gas Cutting and Grinding SOP No.
ABE/TSL/SOP/MPT
/SSB/002
Revision No.
INTEGRATED MANAGEMENT SYSTEM ISO 9001 2015 ISO 14001 2015 ISO 45001 2018Page No.
Division: SS BISHNUPURDepartment: Mechanical Section: Effective Date:
HOSE. Accident due to explosion
of gas when comes in
contact with contaminants
presence in Hose.
ENVIRONMENT: NA
QUALITY:NA
Safety Awareness" activity as mentioned in this
document.
2.Purge the hose for five minutes before fixing the
hose in cylinder to removes contaminants
presence inside hose.
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
of this document.
11INSPECTION OF
TORCH.
SAFETY:
Accident due to leakages
of gas from Torch.
ENVIRONMENT: NA
QUALITY:NA Shift In charge
1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document.
2.Check the O ring condition and its seating
surfaces to avoid leakages gas during
operation.
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
of this document.
12 CHECKING THE
CONDITION OF
NOZZLE OF
SAFETY:
Accident due to back fire
of gas when operated in
Shift In charge 1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document.
Prepared by Reviewed by Approved by
Name SHAHID KHAN Name Mr. ASIT SAMAL Mr. / ABHIJEET NAYAK Name Mr. RAJESH BEHERA
DesignationSAFETY OFFICER DesignationMANAGER MECH. / MTT Designation PRINCIPAL MANAGER MECH.
Date Date Date
SIGN SIGN SIGN
CONFIDENTIAL – FOR INTERNAL USE ONLY

8. M/s A.B ENTERPRISE FORM NO:
STANDARD OPERATING PROCEDURE:
Welding, Gas Cutting and Grinding SOP No.
ABE/TSL/SOP/MPT
/SSB/002
Revision No.
INTEGRATED MANAGEMENT SYSTEM ISO 9001 2015 ISO 14001 2015 ISO 45001 2018Page No.
Division: SS BISHNUPURDepartment: Mechanical Section: Effective Date:
CUTTING TORCH. clogged condition.
ENVIRONMENT: NA
QUALITY:NA
2.Clean the orifice of nozzle with a nozzle
cleaning tool; do not rub the nozzle on any
surface to clean it.
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
of this document.
13CHECKING AND
SETTING OF
CORRECT GAS
PRESSURE OF
LPG/D.A BEFORE
STARTING
CUTTING
OPERATION.
SAFETY:
Accident due to leakages
of gas from torch/hoses
and due to presence of
explosive gas in hose.
ENVIRONMENT: NA
QUALITY:NA Shift In charge
1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document.
2.Open the fuel gas valve and keep the pressure
below 30 psi(less than 15 psi for D.A gas), then
close the fuel gas supply valve of torch and wait
for some time. If pressure in pressure gauge
drops slowly, then this indicates leakage in the
system .Rectify the leakage and repeat process
until no leakage found.
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
of this document.
14CHECKING AND SAFETY: Shift In charge 1.Perform “Clearance Procedure & General
Prepared by Reviewed by Approved by
Name SHAHID KHAN Name Mr. ASIT SAMAL Mr. / ABHIJEET NAYAK Name Mr. RAJESH BEHERA
DesignationSAFETY OFFICER DesignationMANAGER MECH. / MTT Designation PRINCIPAL MANAGER MECH.
Date Date Date
SIGN SIGN SIGN
CONFIDENTIAL – FOR INTERNAL USE ONLY

9. M/s A.B ENTERPRISE FORM NO:
STANDARD OPERATING PROCEDURE:
Welding, Gas Cutting and Grinding SOP No.
ABE/TSL/SOP/MPT
/SSB/002
Revision No.
INTEGRATED MANAGEMENT SYSTEM ISO 9001 2015 ISO 14001 2015 ISO 45001 2018Page No.
Division: SS BISHNUPURDepartment: Mechanical Section: Effective Date:
SETTING OF
CORRECT GAS
PRESSURE OF
OXYGEN BEFORE
STARTING
CUTTING
OPERATION.
Accident due to leakages
of gas from torch/hoses
and due to presence of
explosive gas in hose.
ENVIRONMENT: NA
QUALITY:NA
Safety Awareness" activity as mentioned in this
document.
2.Open the oxygen gas valve and keep the
pressure below 80 psi, then close the oxygen
gas supply valve of torch and wait for some
time. If pressure in pressure gauge drops
slowly, then this indicates leakage in the system
.Rectify the leakage and repeat process until no
leakage found.
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
of this document.
15LIGHTENING OF
TORCH.
SAFETY:
Accident due to flash
back of gas, when valves
of both cylinders not open
in right proportion.
ENVIRONMENT: NA
QUALITY:NA
Shift In charge 1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document.
2.First open only the fuel gas torch valve to a high
flow rate and then light the gas using spark
lighter. High flow rate cuts down the risk of flash
back .Then cuts down the flow rate of fuel gas
until it smokes. Then increase the oxygen flow
Prepared by Reviewed by Approved by
Name SHAHID KHAN Name Mr. ASIT SAMAL Mr. / ABHIJEET NAYAK Name Mr. RAJESH BEHERA
DesignationSAFETY OFFICER DesignationMANAGER MECH. / MTT Designation PRINCIPAL MANAGER MECH.
Date Date Date
SIGN SIGN SIGN
CONFIDENTIAL – FOR INTERNAL USE ONLY

10. M/s A.B ENTERPRISE FORM NO:
STANDARD OPERATING PROCEDURE:
Welding, Gas Cutting and Grinding SOP No.
ABE/TSL/SOP/MPT
/SSB/002
Revision No.
INTEGRATED MANAGEMENT SYSTEM ISO 9001 2015 ISO 14001 2015 ISO 45001 2018Page No.
Division: SS BISHNUPURDepartment: Mechanical Section: Effective Date:
rate until desired flame is achieved. For
different application like heating, brazing, gas
welding use different tip instead of changing
gas pressure.
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
of this document.
16 CLOSING OF
TORCH IGNITION.
SAFETY:
Accident due to flash
back of gas, when valves
of both cylinders not
closed in proper
sequence.
ENVIRONMENT: NA
QUALITY:NA
Shift In charge
1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document.
2.First close the oxygen valve slowly,and then
close the fuel gas valve. If the oxygen valves
leak then it may back fire and if fuel valve leaks
then flame may not go out. Either situation
indicates presence of leak. So to have safe
closing first close oxygen and then close fuel
valve.
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
of this document.
Prepared by Reviewed by Approved by
Name SHAHID KHAN Name Mr. ASIT SAMAL Mr. / ABHIJEET NAYAK Name Mr. RAJESH BEHERA
DesignationSAFETY OFFICER DesignationMANAGER MECH. / MTT Designation PRINCIPAL MANAGER MECH.
Date Date Date
SIGN SIGN SIGN
CONFIDENTIAL – FOR INTERNAL USE ONLY

11. M/s A.B ENTERPRISE FORM NO:
STANDARD OPERATING PROCEDURE:
Welding, Gas Cutting and Grinding SOP No.
ABE/TSL/SOP/MPT
/SSB/002
Revision No.
INTEGRATED MANAGEMENT SYSTEM ISO 9001 2015 ISO 14001 2015 ISO 45001 2018Page No.
Division: SS BISHNUPURDepartment: Mechanical Section: Effective Date:
17 RELEASING OF
HOSE PRESSURE.
SAFETY:
Accident due to flash
back of gas, when there
is a leakage in the
system.
ENVIRONMENT: NA
QUALITY:NA
Shift In charge
1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document
2.After closing both the cylinder valves, release
the hose pressure by removing torch from hose.
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
of this document.
18 HANDLING OF
GAS CYLINDER
SAFETY:
Accident due to damage
of valve and sudden burst
of gas from it.
ENVIRONMENT: NA
QUALITY:NA
Shift In charge
1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document.
2.Always use gas handling trolley to transport gas
from one place to other, do not roll them while
transporting. Always use valve cap to close the
valve.
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
of this document.
19USAGE OF APRON
SHIELD DURING
SAFETY:
Hot scrap generated
Shift In charge 1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
Prepared by Reviewed by Approved by
Name SHAHID KHAN Name Mr. ASIT SAMAL Mr. / ABHIJEET NAYAK Name Mr. RAJESH BEHERA
DesignationSAFETY OFFICER DesignationMANAGER MECH. / MTT Designation PRINCIPAL MANAGER MECH.
Date Date Date
SIGN SIGN SIGN
CONFIDENTIAL – FOR INTERNAL USE ONLY

12. M/s A.B ENTERPRISE FORM NO:
STANDARD OPERATING PROCEDURE:
Welding, Gas Cutting and Grinding SOP No.
ABE/TSL/SOP/MPT
/SSB/002
Revision No.
INTEGRATED MANAGEMENT SYSTEM ISO 9001 2015 ISO 14001 2015 ISO 45001 2018Page No.
Division: SS BISHNUPURDepartment: Mechanical Section: Effective Date:
GAS CUTTING during cutting can fall on
body and can cause
severe burn injury
ENVIRONMENT: NA
QUALITY:NA
document
2.Use gas cutting apron while doing gas cutting
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
of this document.
20 TIGHT AND
ADEQUATE
DRESSING
SAFETY:
Hot gas cutting spatters
might get into the cuff ling
and loose collars of dress
and can cause burn
injury.
ENVIRONMENT: NA
QUALITY:NA
Shift In charge
1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document.
2.Use gas cutting apron, wear tight and comfort fit
dress while doing gas cutting.
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
of this document.
21 SELECTION OF
WELDING CABLE
AND HOLDER
SAFETY:
Accident due to electric
shock, accident due to
overheated holder
ENVIRONMENT: NA
QUALITY:NA
Shift In charge 1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document.
2.Select the cable and holder which can take the
maximum current encountered during welding,
select the holders which are properly insulated
from all side.
Prepared by Reviewed by Approved by
Name SHAHID KHAN Name Mr. ASIT SAMAL Mr. / ABHIJEET NAYAK Name Mr. RAJESH BEHERA
DesignationSAFETY OFFICER DesignationMANAGER MECH. / MTT Designation PRINCIPAL MANAGER MECH.
Date Date Date
SIGN SIGN SIGN
CONFIDENTIAL – FOR INTERNAL USE ONLY

13. M/s A.B ENTERPRISE FORM NO:
STANDARD OPERATING PROCEDURE:
Welding, Gas Cutting and Grinding SOP No.
ABE/TSL/SOP/MPT
/SSB/002
Revision No.
INTEGRATED MANAGEMENT SYSTEM ISO 9001 2015 ISO 14001 2015 ISO 45001 2018Page No.
Division: SS BISHNUPURDepartment: Mechanical Section: Effective Date:
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
of this document.
22 REPAIRING
/JOINING OF
CABLES
SAFETY:
Accident due to electric
shock, accident due to
overheated cables.
ENVIRONMENT: NA
QUALITY:NA
Shift In charge
1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document.
2.Do not use cables which are damaged in
multiple places, if joining of cables is essential
then always use cables which are equivalent in
current carrying capacity of parent cables.
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
of this document.
23 USAGE OF
GROUND RETURN
CABLES
SAFETY:
Accident due to electric
shock, accident due to
overheating of cables
ENVIRONMENT: NA
QUALITY:NA
Shift In charge 1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document.
2.Ensure that ground cables used are equivalent
or mare in capacity then the maximum current
output of machine.
3.After job completion return the work permit as
Prepared by Reviewed by Approved by
Name SHAHID KHAN Name Mr. ASIT SAMAL Mr. / ABHIJEET NAYAK Name Mr. RAJESH BEHERA
DesignationSAFETY OFFICER DesignationMANAGER MECH. / MTT Designation PRINCIPAL MANAGER MECH.
Date Date Date
SIGN SIGN SIGN
CONFIDENTIAL – FOR INTERNAL USE ONLY

14. M/s A.B ENTERPRISE FORM NO:
STANDARD OPERATING PROCEDURE:
Welding, Gas Cutting and Grinding SOP No.
ABE/TSL/SOP/MPT
/SSB/002
Revision No.
INTEGRATED MANAGEMENT SYSTEM ISO 9001 2015 ISO 14001 2015 ISO 45001 2018Page No.
Division: SS BISHNUPURDepartment: Mechanical Section: Effective Date:
mentioned in "Return the Work Permit" activity
of this document.
24 USAGE WEDGE
GUARD DURING
WELDING
SAFETY:
While welding in damp
places, in confined places
chances of electric shock
during welding increases.
ENVIRONMENT: NA
QUALITY:NA
Shift In charge
1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document.
2.Ensure to fix Wedge guard between welding
holder and machine to prevent high voltage
shock during welding.
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
of this document.
25SAFETY DURING
BREAKS IN
WELDING
SAFETY:
Electrical shock related
injury can happen even
while not doing welding.
ENVIRONMENT: NA
QUALITY:NA
Shift In charge 1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document.
2.Ensure to remove electrode from holder and
check that holder is not touching either the
employee or any conducting part while not
doing any welding.
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
Prepared by Reviewed by Approved by
Name SHAHID KHAN Name Mr. ASIT SAMAL Mr. / ABHIJEET NAYAK Name Mr. RAJESH BEHERA
DesignationSAFETY OFFICER DesignationMANAGER MECH. / MTT Designation PRINCIPAL MANAGER MECH.
Date Date Date
SIGN SIGN SIGN
CONFIDENTIAL – FOR INTERNAL USE ONLY

15. M/s A.B ENTERPRISE FORM NO:
STANDARD OPERATING PROCEDURE:
Welding, Gas Cutting and Grinding SOP No.
ABE/TSL/SOP/MPT
/SSB/002
Revision No.
INTEGRATED MANAGEMENT SYSTEM ISO 9001 2015 ISO 14001 2015 ISO 45001 2018Page No.
Division: SS BISHNUPURDepartment: Mechanical Section: Effective Date:
of this document.
26COOLING DOWN
OF HOT
ELECTRODE
SAFETY:
Do not dip hot electrode
in water after doing
welding in order to cool
down faster, as this can
cause severe electric
shock.
ENVIRONMENT: NA
QUALITY:NA
Shift In charge
1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document
2.Allow the electrode to cool down normally.
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
of this document.
27USAGE OF FLAME
PROOF
SCREEN/SHIELD
SAFETY:
Can cause eye injury
from high glare arc of
welding and can cause
burn injury from high
temperature spatter.
ENVIRONMENT: NA
QUALITY:NA
Shift In charge
1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document.
2.Use flame proof face shield to prevent injury
during welding.
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
of this document.
28 WELDING IN
CONFINED SPACE
SAFETY:
Injury due to
Shift In charge 1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
Prepared by Reviewed by Approved by
Name SHAHID KHAN Name Mr. ASIT SAMAL Mr. / ABHIJEET NAYAK Name Mr. RAJESH BEHERA
DesignationSAFETY OFFICER DesignationMANAGER MECH. / MTT Designation PRINCIPAL MANAGER MECH.
Date Date Date
SIGN SIGN SIGN
CONFIDENTIAL – FOR INTERNAL USE ONLY

16. M/s A.B ENTERPRISE FORM NO:
STANDARD OPERATING PROCEDURE:
Welding, Gas Cutting and Grinding SOP No.
ABE/TSL/SOP/MPT
/SSB/002
Revision No.
INTEGRATED MANAGEMENT SYSTEM ISO 9001 2015 ISO 14001 2015 ISO 45001 2018Page No.
Division: SS BISHNUPURDepartment: Mechanical Section: Effective Date:
continuousexposure to
welding gas.
ENVIRONMENT: NA
QUALITY:NA
document.
2.Use proper ventilation system to suck out gas
generated during welding inside a confined
space to have a comfortable atmosphere in
welding area.
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
of this document.
29 WELDER'S
CLOTHING
DURING WELDING
SAFETY:
Burn Injury from welding
spatters due to loose
clothing, due to improper
welding gloves, due to
improper apron
ENVIRONMENT: NA
QUALITY:NA
Shift In charge
1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document.
2.Always use good quality apron, good quality full
sleeve leather gloves and use cotton /tight
clothing during welding.
3.After job completion return the work permit as
mentioned in "Return the Work Permit" activity
of this document.
30 GRINDING OF
STEEL
MATERIALS IN
SAFETY:
Burn Injury from welding
spatters due to loose
Shift Incharge 1.Perform “Clearance Procedure & General
Safety Awareness" activity as mentioned in this
document.
Prepared by Reviewed by Approved by
Name SHAHID KHAN Name Mr. ASIT SAMAL Mr. / ABHIJEET NAYAK Name Mr. RAJESH BEHERA
DesignationSAFETY OFFICER DesignationMANAGER MECH. / MTT Designation PRINCIPAL MANAGER MECH.
Date Date Date
SIGN SIGN SIGN
CONFIDENTIAL – FOR INTERNAL USE ONLY

17. M/s A.B ENTERPRISE FORM NO:
STANDARD OPERATING PROCEDURE:
Welding, Gas Cutting and Grinding SOP No.
ABE/TSL/SOP/MPT
/SSB/002
Revision No.
INTEGRATED MANAGEMENT SYSTEM ISO 9001 2015 ISO 14001 2015 ISO 45001 2018Page No.
Division: SS BISHNUPURDepartment: Mechanical Section: Effective Date:
FABRICATION OR
ANY
MAINTENANCE
JOB
clothing, due to improper
welding gloves, due to
improper apron
ENVIRONMENT: NA
QUALITY:NA
2.Always use good quality apron, good quality full
sleeve leather gloves and use cotton /tight
clothing during grinding.
3.Check the Grinders wheel safety guard is
perfect or not.
4.Ensure the tightness of the Grinder wheel
before grinding any steel material.
5.Don’t grind any steel material without wearing
any white safety goggles.
6.Protect your naked body part from spatters of
grinding process.
7.Ensure the power connection should be
provided by 3 phase industrial electric board.
8.Do the grinding activity very carefully protecting
your body part from cutting injury.
31 RETURNING OF
WORK PERMIT
SAFETY: Nil
ENVIRONMENT: Nil
QUALITY: Properly filled
up right forms.
Sr. Associate /
Associate /
Contractor
supervisor
1.Ensure all men and materials are removed from
the workplace before returning the work permit
2.Return the work permit.
3.Take power getting clearance.
Prepared by Reviewed by Approved by
Name SHAHID KHAN Name Mr. ASIT SAMAL Mr. / ABHIJEET NAYAK Name Mr. RAJESH BEHERA
DesignationSAFETY OFFICER DesignationMANAGER MECH. / MTT Designation PRINCIPAL MANAGER MECH.
Date Date Date
SIGN SIGN SIGN
CONFIDENTIAL – FOR INTERNAL USE ONLY

18. M/s A.B ENTERPRISE FORM NO:
STANDARD OPERATING PROCEDURE:
Welding, Gas Cutting and Grinding SOP No.
ABE/TSL/SOP/MPT
/SSB/002
Revision No.
INTEGRATED MANAGEMENT SYSTEM ISO 9001 2015 ISO 14001 2015 ISO 45001 2018Page No.
Division: SS BISHNUPURDepartment: Mechanical Section: Effective Date:
4.Raise power and remove all the caution tags.
5.Give the equipment in service.
6.Keep the positive isolation locks at designated
place.
7.Keep the work permit, power cutting/getting
form in the designated files.
Prepared by Reviewed by Approved by
Name SHAHID KHAN Name Mr. ASIT SAMAL Mr. / ABHIJEET NAYAK Name Mr. RAJESH BEHERA
DesignationSAFETY OFFICER DesignationMANAGER MECH. / MTT Designation PRINCIPAL MANAGER MECH.
Date Date Date
SIGN SIGN SIGN
CONFIDENTIAL – FOR INTERNAL USE ONLY