21 CFR Part 211.pptx

good manufacturing practices for finished pharmaceuticals (21 CFR 211)

1. 21 CFR Part 211: Current Good Manufacturing Practice for Finished Pharmaceuticals Presenter Name: Rahul Ashok Raut First yr. M. Pharm. (Dept. Regulatory Affairs) Guided By: Dr. P.P. Nerkar R. C. Patel Institute of Pharmacy Shirpur 1

2. Agenda Introduction 21 CFR part 211 Subparts of 21 CFR Part 211 (A to K) Conclusion References 2

3. Introduction The Code of Federal Regulations (CFR) is the codification of the general and permanent rules published in the  Federal Register  by the executive departments and agencies of the Federal Government. It is divided into 50 titles that represent broad areas subject to Federal regulation. the 21 CFR is related to Food & drugs 3

4. GMP is the part of quality assurance that ensures that the products are consistently manufactured and controlled to the quality standards appropriate to their intended use GMP- A set of principles and procedures which, when followed by manufacturers for therapeutic goods, helps ensure that the products manufactured will have the required quality cGMP: refers to current good manufacturing practices regulations enforced by the USFDA. It provides a system that assures proper design, monitoring, and control of the manufacturing process and facilities GMP & cGMP 4

5. 21 CFR Part 211: Current Good Manufacturing Practice for Finished Pharmaceuticals 5 Current good manufacturing practices for finished pharmaceuticals involve adherence to quality standards throughout the manufacturing process. Key aspects include rigorous testing, documentation, and quality control to ensure the safety, efficacy, and purity of the pharmaceutical products. Specific guidelines vary by region; for example, the USFDA and EU have their own cGMP regulations. Manufacturers must comply with these standards to maintain product quality and patient safety

6. Subparts of 21 CFR Part 211: 6

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8. § 211.1 Scope. § 211.3 Definitions. § 211.1 Scope: The regulation in this part contains the minimum current good manufacturing practice for the preparation of drug products for administration to humans or animals Applicable to drugs: biological products Human cells Tissue and tissue-based product § 211.3 Definitions: The definitions set forth in § 210.3 of this chapter apply in this part. 8 Subpart A General Provisions

9. 9 Subpart B Organization & Personnel § 211.22 Responsibilities of quality control unit. The quality control unit have Responsibility & Authority to approve/ reject Authority to review Adequate lab. Facilities for testing All components, drug product container, closure, in process material, labelling and drug product Procedures and specifications that impact identity strength, quality and purity of drug product § 211.25 Personnel qualifications. of a drug product shall have education, training, and experience, or any combination thereof Perform the assigned function To ensure the safety, identity, and quality of the product

10. § 211.28 Personnel responsibilities. Wear clean clothing Protective apparel Good sanitation & health habits Free from illness § 211.34 Consultants. Should have Education Training Experience 10 Subpart B Organization & Personnel

11. Subpart C- buildings & facilities § 211.42 Design and construction features. buildings used in the manufacturing, processing, packing, or holding of a drug product shall be of suitable size, construction, and location to facilitate cleaning, maintenance, and proper operations. Separate areas for storage of finished, in-process, manufacturing area, packaging labeling, quarantine & and aseptic area § 211.44 Lighting. Adequate lighting shall be provided in all areas § 211.46 Ventilation, air filtration, air heating and cooling Design Adequate ventilation Equipment for adequate control over air pressure, micro-organisms, dust, humidity, and temperature shall be provided Air filtration systems include : prefilters, particulate matter air filters Air-handling systems for the manufacture, processing, and packing of penicillin shall be completely separate from those for other drug products for human use. §211.48 Plumbing. Potable water shall be supplied a plumbing system free of defects that could contribute contamination to of any drug product. Potable water shall meet the standards prescribed in the EPA Primary Drinking Water Regulations Drains shall be of adequate size 11

12. Sewage, trash, and other refuse in and from the building and immediate premises shall be disposed of in a safe and sanitary manner Adequate washing facilities shall be provided, including hot and cold water, soap or detergent, air driers or single-service towels, and clean toilet facilities easily accessible to working areas Clean and sanitary conditions should be there Free from infection from rodents, birds, insects, etc. Written procedures for sanitation & use of suitable rodenticides, insecticides, fungicides, fumigating agents, and cleaning and sanitizing agents. Any building used in the manufacture, processing, packing, or holding of a drug product shall be maintained in a good state of repair § 211.50 Sewage and refuse. Subpart C- buildings & facilities § 211.52 Washing and toilet facilities § 211.56 Sanitation. § 211.58 Maintenance. 12

13. Subpart D—Equipment 13 § 211.63 Equipment design, size, and location. Equipment shall be of appropriate design, adequate size, and suitably located to facilitate operations for its intended use and for its cleaning and maintenance. § 211.65 Equipment Construction Equipment shall not be reactive, additive, or absorptive so as to alter the safety, identity, strength, quality, or purity of the drug product § 211.67 Equipment cleaning and maintenance Equipment and utensils shall be cleaned, maintained, and, as appropriate for the nature of the drug, sanitized and/or sterilized at appropriate intervals to prevent malfunctions or contamination that would alter the safety, identity, strength, quality, or purity of the drug product beyond the official or other established requirements. Written procedures shall be established and followed for cleaning and maintenance of equipment Maintained Record of cleaning

14. Continue…… 14 § 211.68 Automatic, mechanical, and electronic equipment. Automatic, mechanical, or electronic equipment or other types of equipment, including computers, or related systems that will perform a function satisfactorily, may be used in the manufacture, processing, packing, and holding of a drug product. If such equipment is so used, it shall be routinely calibrated, inspected, or checked according to a written program designed to assure proper performance. Written records of those calibration checks and inspections shall be maintained. § 211.72 Filters. Filters for liquid filtration used in the manufacture, processing, or packing of injectable drug products intended for human use shall not release fibers into such products. The use of an asbestos-containing filter is prohibited.

15. § 211.80 General requirements. § 211.82 Receipt and storage of untested components, drug product containers, and closures. Examined Subpart E—Control of Components and Drug Product Containers and Closures § 211.84 Testing and approval or rejection of components, drug product containers, and closures. Each lot of components, drug product containers, and closures shall be withheld from use until the lot has been sampled, tested, or examined, as appropriate, and released for use by the quality control unit. Representative samples of each shipment of each lot shall be collected for testing or examination. The number of containers to be sampled, and the amount of material to be taken from each container, shall be based on appropriate criteria 15 Quarantine Released

16. § 211.86 Use of approved components, drug product containers, and closures. Retesting: after storage for long periods or after exposure to air, heat or other conditions that might adversely affect the component, drug product container, or closure § 211.87 Retesting of approved components, drug product containers, and closures. Shall be identified and controlled under a quarantine system designed to prevent their use in manufacturing or processing operations for which they are unsuitable. 16 FIFO § 211.89 Rejected components, drug product containers, and closures § 211.94 Drug product containers and closures. Drug product containers and closures shall not be reactive, additive, or absorptive so as to alter the safety, identity, strength, quality, or purity of the drug beyond the official or established requirements.

17. § 211.100 Written procedures; deviations. 17 Subpart F—Production and Process Controls There shall be written procedures for production and process control designed to assure that the drug products have the identity, strength, quality, and purity they purport § 211.101 Charge-in of components. The batch shall be formulated with the intent to provide NLT 100 percent of the labeled amount of active ingredient. Components for drug product manufacturing shall be weighed, measured, or subdivided as appropriate. If a component is removed from the original container to another, the new container shall be identified with the following information: § 211.103 Calculation of yield. Actual yields and percentages of theoretical yield shall be determined at the conclusion of each appropriate phase of manufacturing, processing, packaging, or holding of the drug product

18. 18 § 211.105 Equipment identification. identified by a distinctive identification number or code that shall be recorded in the batch production record § 211.110 Sampling and testing of in-process materials and drug products To assure batch uniformity and integrity of drug products, written procedures shall be established In-process tests: Tablet or capsule weight variation; Disintegration time; Adequacy of mixing to assure uniformity and homogeneity; Dissolution time and rate; Clarity, completeness, or pH of solutions. § 211.111 Time limitations on production Time limits for the completion of each phase of production shall be established to assure the quality of the drug product § 211.113 Control of microbiological contamination. § 211.115 Reprocessing Subpart F—Production and Process Controls

19. Subpart G Packaging and Labeling Control 19

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22. § 211.180 General requirements. § 211.182 Equipment cleaning and use log. § 211.184 Component, drug product container, closure, and labeling records. § 211.186 Master production and control records. § 211.188 Batch production and control records. § 211.192 Production record review. § 211.194 Laboratory records. § 211.196 Distribution records. § 211.198 Complaint files. 22 Subpart J Records and Reports

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24. Conclusion: In conclusion, 21 CFR Part 211 establishes a comprehensive regulatory framework for the manufacturing of finished pharmaceuticals. Adherence to these regulations is crucial to ensuring the quality, safety, and efficacy of pharmaceutical products. Companies in the pharmaceutical industry must comply with these cGMP requirements to meet the standards set forth by the U.S. Food and Drug Administration (FDA) and to deliver safe and effective pharmaceuticals to consumers. Continuous adherence to these regulations is essential to maintaining public trust and upholding the integrity of the pharmaceutical industry. 24

25. References: 25 https://www.ecfr.gov/current/title-21/chapter-I/subchapter-C/part-211 https://www.accessdata.fda.gov/scripts/cdrh/cfdocs/cfcfr/CFRSearch.cfm?CFRPart=211

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