355536825-03-Oil-Gas-Flow-Metering-System-pptx.pptx

355536825-03-Oil-Gas-Flow-Metering-System-pptx.pptx

1. Custody flow metering systems High accuracy and maximum reliability – certified solutions for custody transfer applications Slide 1 Ngo

2. Table of contents – click on the item below Custody flow metering systems Ngo Slide 2 Custody flow metering systems Introduction Custody flow metering systems Standards and regulation for custody transfer metering Oil & Gas meter calibration & proving solutions Coriolis, the crucial element in your metering skid Batch and flow computers Overview of the components of a typical Flow Metering System Case studies custody transfer metering skids Standardized loading metering skids Bunker fuel metering system Trust our experience Summary

3. Introduction Custody flow metering systems Endress+Hauser is your partner throughout the project Slide 3 Ngo

4. Custody flow metering systems Definition of Custody flow metering systems (FMS) Flow Metering is the DYNAMIC custody measurement of fluid flow – rate, and/or batch quantity Note: Tank Gauging is the STATIC counterpart of the above Units of flow may be MASS or VOLUME per unit time A Fluid Management Solution (FMS) is a complete system Meters, pressure & temperature, valve arrangements, computer control, reporting, security, calculations, guaranteed uncertainty (accuracy) Proline Promass Cerabar Slide 4 Ngo

5. Custody flow metering systems Definition of custody transfer metering applications A system may be called: Custody transfer (sometimes called Fiscal or Royalty standard) Inventory measurement (or Allocation metering) Custody metering is homogeneous, steady, single phase flow These examples are NOT custody standard: Wet gas or Multiphase fluids Unstabilised oil with gas bubbles Water in oil mixtures Dusty gas or sandy oil Pulsating or slug flow Slide 5 Ngo

6. Custody flow metering systems One single point of contact Engineering Design optimal solution for your requirements Project Management One single point of contact Procurement The right product at the right price in the right place Managing import and logistics Our global logistics network allows us to optimally manage all logistic risks even for projects in distant locations. Project field support on-site support for commissioning, training and calibration or online the choice is yours. Quality management Our standardized project management ensures that all projects are realized according to uniform rules Slide 6 Ngo

7. Custody flow metering systems Proven-in use components 100% functioning skid due to proven-in-use components Batchcontroller Omnigrad Sight glass Control Valve Cabinets Proline Promass Cerabar Liquiphant Slide 7 Ngo Air eliminator

8. These are NOT custody metering…. Custody flow metering systems Slug flow – gas then liquid Annular flow – liquid along pipe wall Bubble flow – gas in oil And mixed flow regimes These are all views into the (glass) pipe to see the actual fluid flow Slide 8 Ngo

9. Custody flow metering systems Optionally, FMS may have… Liquids Gas eliminator or filter (removes gas or solids) Proving facility: Piston- Prover or Master Meter Water-cut meter (water in oil measurement) NOC (net oil computation) Gases Filter-separator (removes liquid or solids) Gas chromatograph (for mixture analysis) Master meter or check meter arrangement Slide 9 Ngo

10. Custody flow metering systems Optionally, FMS may have… Options for gas or for liquid Auto sample collection (for laboratory analysis) Flow scheduling (control of multiple streams) Batch control Additives or dosing or blending Site installation and commissioning services W@M Slide 10 Ngo

11. Custody flow metering systems Landscape of flow m etering solutions Slide 11 Truck/Train Loading Un-loading Ship Loading Offshore Metering Applications Custody Transfer Metering Terminal Automation System Multi-phase / Well-testing Net Oil / Water Cut Custody Transfer Standards Upstream Downstream Bunkering Blending LACT Slide 11 Ngo

12. Standards and regulation for custody transfer metering Endress+Hauser guarantees compliance to the relevant standards and regulations Slide 12 Ngo

13. Custody flow metering systems Standards & Regulations An FMS metering system does not have to comply to a International standard, to be called FMS. It depends on the country and the application. Calling a system ‘Royalty’ or ‘Custody’ or ‘Fiscal’ standard, does not always specify a particular accuracy of measurement. More information is needed. Here are some examples of codes & standards you may see: EU: OIML R117-1 (liquids) R137-1 (gases) MID-005 (EU 2004/22/EC) USA: API MPMS UK: DECC ( DTi ) Guidelines Saudi Arabia: Saudi Aramco Standards Brazil : ANP Guidelines Norway: NPD Guidelines Russia: GOST Iran: IPS Vietnam: TVCN Guidelines Slide 13 Ngo

14. Custody flow metering systems Custody Transfer Standards European Market: OIML R117 and MID-005 American Market: API MPMS Chapter 5 Section 6 Customer-Specific standards e.g . Saudi Aramco: aesy103.rtf Endress+Hauser System fully complies to each of these standards Slide 14 Ngo

15. OIML Accuracy Class Custody flow metering systems Slide 15 Ngo

16. OIML Accuracy Custody flow metering systems Line A: Complete Measuring System Line B: Accuracy of one meter Slide 16 Ngo

17. Custody flow metering systems OIML Accuracy Second approach: Verification of the individual components of the conversion device Slide 17 Ngo

18. Measuring instruments directive: MI-005 Accuracy Class Custody flow metering systems Slide 18 Ngo

19. MI-005 Accuracy Custody flow metering systems Loading/offloading Pipeline Slide 19 Ngo

20. Custody flow metering systems API 5.6 Coriolis recommendations Repeatability better than 0.05 % No detailed specification for the accuracy Slide 20 Ngo

21. Custody flow metering systems API 4.8 Proving Systems To determine, that a prover is working according to the API recommendations, you should have a repeatability of better than 0,05% Operating Procedures for Proving Systems (API Chapter 4 Sec. 8) Slide 21 Ngo

22. Gravimetric Water Draw Test Custody flow metering systems <0,05%  Passed API recommendation Slide 22 Ngo

23. Oil & Gas meter calibration & proving solutions Make sure, that you get, what you have paid for. Slide 23 Ngo

24. Custody flow metering systems Typical proving systems for f low systems Piston Prover Master Meter Proving System The master-meter is recalibrated in the factory e.g. each year Coriolis as master meter according API MPMS 4.5 Ball Prover (non-preferred) Tank Prover ( non-preferred ) Etc . Slide 24 Ngo

25. Piston Prover Custody flow metering systems Slide 25 Ngo

26. Master meter 6“ mobile flow metering and validation Custody flow metering systems Approved by SABS dep. of Metrology, South Africa Slide 26 Ngo

27. Mobile Master meter in Central America Custody flow metering systems Ngo Slide 27

28. Custody flow metering systems Coriolis as master meter according API MPMS 4.5 The Master Meter ( Promass or complete FMS System) might be recalibrated in the Endress+Hauser factory e.g. each year. Slide 28 Ngo

29. Ball prover The procedure involves a plastic sphere being inflated with water to create a close fit inside a pipe ‘loop’. This is then pushed along by the oil flow in series with the meter under test and passes ‘sphere detectors’ mounted in the pipe wall which initiate a timer with the start and finish of an accurately calibrated internal volume. Custody flow metering systems Slide 29 Ngo

30. Ball prover Custody flow metering systems Unidirectional ball prover e.g. 15177 liters base volume Slide 30 Ngo

31. Tank Provers/Water Draws Custody flow metering systems Slide 31 Ngo

32. Tank p rovers /Water draws Custody flow metering systems Specific Volume is “drained off” the “small” Tank. Volume measurement of the Flowmeter is compared with the specific Volume of the Tank Provers /Water Draw. Slide 32 Ngo

33. Custody flow metering systems Water draws according to API chapter 12 E.g. Waterdraw method of small Volume Prover Using Top Filling Test Measrues Slide 33 Ngo

34. Coriolis , the crucial element in your metering skid Accurate and reliable flow measurement with minimal maintenance efforts Slide 34 Ngo

35. State-of-the art oil flow measurement with 0,05% error Custody flow metering systems Slide 35 Ngo

36. Batch and flow computers Calculate the net standard volume Create invoices to your customers Selected, installed, commissioned, configured by Endress+Hauser Slide 36 Ngo

37. Custody flow metering systems Experienced in selection and commissioning Endress+Hauser selects the correct batch or flow computer for your application Slide 37 Ngo

38. Custody flow metering systems Flow computers Flow computers calculate and display the NSV. Flow computers also have report-function, alarms. Usually the Flowcomputer is a separate unit/hardware additionally to the personal computer, DCS etc . Flow computers are sealed Flow computers create invoices Slide 38 Ngo

39. Overview of the components of a typical Flow Metering System Engineered customized metering skids based on our global experience Slide 39 Ngo

40. Custody flow metering systems LPG metering skid for Iraq -Project specific information Tender no.: 3639/2009 Tender date: December 2009 Contract award: July 2010 Completion: November 2011 Competition: Smith Meter FMC, Emerson Order no. 60079469 E xecuted in 2011 Slide 40 Ngo

41. Custody flow metering systems Technical specs – skid requirements Flow rate range: 1 – 15 t/ hr Operating pressure: 8 – 15 bar Operating temperature: 5 – 40 °C Total acceptable uncertainty: <0.2% for the skid Only accepted flow meter technology: Coriolis Two main flow meters work redundant (one operate while the other is stand-by) One master flow meter to prove the main flow meters Connection possibilities to a prover system to prove the master meter Slide 41 Ngo

42. Custody flow metering systems Endress+Hauser scope of supply Main contractor Basic Engineering and Design Pipe and Instrumentation Diagram (P&ID) General assembly (GA) Project Management Sub-supplier/contractor selection and coordination Installation and commissioning supervision Training Slide 42 Ngo

43. General Assembly (GA) Custody flow metering systems Slide 43 Ngo

44. Metering skid at the factory acceptance test Custody flow metering systems Slide 44 Ngo

45. Piping and instrumentation diagram (PID) Custody flow metering systems Meter run A Meter run B (Back-up) Master meter run Slide 45 Ngo

46. Piping and instrumentation diagram (PID) Custody flow metering systems Air Eliminator Double Block & Bleed valve TRV Control Valve P & T Indicators Filter/Strainer Check Valve Computer System Cabinet Flow - Coriolis Pressure Temperature Junction Box Gas detector Prover connection Sampling unit Slide 46 Ngo

47. Custody flow metering systems Why does the client have chosen Coriolis technology? No inlet/outlet sections  easier pipe and skid design No moving parts  which results in much lower maintenance and recalibration costs Premium accuracy  less losses due to higher accurate billing No pipeline support required  easier pipe and skid design Master meter possibility  main meters can be proven by same technology Slide 47 Ngo

48. Flowmeter & Master meter Promass 84F, 2”, cl.600 Unaccuracy 0,1% and 0,5kg for the density, Unaccuracy 0,05% Master Meter Ex d housing Custody transfer Approval Custody flow metering systems Slide 48 Ngo

49. Why do we need an Air Eliminator? If we expect air in the liquid phase of the product or pipeline This can happen through: low vapor pressure of the liquid (LPG) pumps which are used for the loading any leakage at the suction site of the pump Empty pipeline during the start of the loading Switching between different tanks To avoid cheating during the loading (blow in air) Custody flow metering systems Slide 49 Ngo

50. Centrifugal Air Eliminator They are used to prevent measuring errors due to gas or air inclusions. The automatic vent valve Custody flow metering systems Slide 50 Ngo

51. Centrifugal Air Eliminator Automatic vent valve replaced through automatic control Adjustable Liquiphant Custody flow metering systems Slide 51 Ngo

52. Why do we need a strainer? For our C oriolis meter we don’t need any strainers for all of the refined products. Strainers are used normally to protect: Mechanical meters (PD meters) Valves Filtration of the product Volume provers (piston typ ) We use in our project following strainers: Y- Type strainer Custody flow metering systems Slide 52 Ngo

53. What are the difficulties of the strainer? Strainers have a pressure loss We ask the suppliers of valves/provers to select the correct strainers Monitoring of pressure loss with differential pressure indication Custody flow metering systems Slide 53 Ngo

54. What kind of valves do we use? Double Block & Bleed Ball valve type The purpose of the block and bleed manifold is to isolate or block the flow of fluid in the system, so the fluid from upstream of the manifold does not reach other components of the system that are downstream, then bleed off or vent the remaining fluid from the system on the downstream side of the manifold. Custody flow metering systems Slide 54 Ngo

55. Control valve to control the flow Control valve Ball type Used for pressure and flow control Very low pressure loss when open Custody flow metering systems Slide 55 Ngo

56. Check valve to avoid back flow Custody flow metering systems Slide 56 Ngo

57. Indicators Pressure and temperature i ndicators Custody flow metering systems Slide 57 Ngo

58. Pressure & Temperature Transmitter Custody flow metering systems Slide 58 Ngo

59. Thermal relief valve (TRV) A TRV is a safety installation in the pipeline In liquid pipe systems, the expansion of the fluid caused by temperature increase can cause a rupture in a closed system. To avoid this, the design code allows for a small ‘proprietary’ orifice thermal expansion pressure relief valve to be added to the system. Custody flow metering systems Slide 59 Ngo

60. Thermal relief valve (TRV) Custody flow metering systems Slide 60 Ngo

61. What is the right selection of the computers E.g. Spirit Flowcomputer Custody flow metering systems Flowcomputer 1 Stream 1 Flowcomputer 2 Stream 2 Flowcomputer 3 Master Meter + Prover Slide 61 Ngo

62. Cabinet Custody flow metering systems Ethernet Switch 24V power Supply Terminal to Flowcomputer Terminals Fuses Slide 62 Ngo

63. HMI and control System Spirit Excelerate Customized For control, report, trending, visualization and print out Custody flow metering systems Slide 63 Ngo

64. Cables & Junction boxes 3 off Junction Boxes JB001A for 230V power supply JB001B for Transmitter JB001C for signals Custody flow metering systems Slide 64 Ngo

65. Automatic LPG Sampler Custody flow metering systems Hydraulic unit Transporting cylinder Sampler Slide 65 Ngo

66. Automatic Sampler Custody flow metering systems Slide 66 Ngo

67. Gas Detector at the lowest point Gas Detector & Indication Custody flow metering systems 1 off status Indication 1 off Alarm Indication Slide 67 Ngo

68. Custody flow metering systems Overview of the complete LPG metering skid Slide 68 Ngo

69. Customer challenges Impurities in the delivered oil (air, water) Long offloading time for one road tanker (about 30 min) Standardized Loading/Offloading skids in Middle East Power plant supply by road tankers Custody flow metering systems Slide 69 Ngo

70. Case studies custody transfer metering skids Rely on our experience Slide 70 Ngo

71. Overview of case studies Crude Oil Metering Skid in Kazakhstan Distribution Terminal Application Preemraff in Sweden, ship loading application MID Biofuel ship loading project in Romania Indonesia, LPG loading terminal Metering solution for ship loading in Netherlands Romania: Custody transfer vegetable oil train loading Slovenia –Port - Methanol Loading System UK: Truck loading terminal Metering Skid in Pakistan Truck loading and offloading of diesel for power plants Project overview: IsoButane custody transfer point LPG skid in Middle East In-house test rig with reference tanks and master Coriolis Custody flow metering systems Slide 71 Ngo

72. Crude Oil Metering Skid in Kazakhstan 2 meters in duty, 1 master meter Custody flow metering systems Slide 72 Ngo

73. Metering skid during the construction phase Custody flow metering systems Slide 73 Ngo

74. Metering skid during the FAT Custody flow metering systems Slide 74 Ngo

75. Crude Oil Metering Skid installed on site Insulation due to very low temperatures in Khazakhstan Custody flow metering systems Slide 75 Ngo

76. Custody flow metering systems Distribution Terminal Application 59 meter run project in Middle East Slide 76 Ngo

77. FMS – CORIOLIS SOLUTION in Middle East Country Custody flow metering systems 7 – METERING STREAMS FOR LPG 3 – METERING STREAMS FOR JET FUEL 3 – METERING STREAMS FOR HEAVY GAS OIL 23 – METERING STREAMS FOR GASOLINE 23 – METERING STREAMS FOR GAS OIL 1 – MASTER METER THE PROJECT IS TO REPLACE EXISTING AVERY HARDOLL PD METERS WITH ENDRESS+HOUSER CORIOLIS METERS THIS IS A TURN KEY PROJECT FOR THE REMOVAL OF EXISTING METERS AND ASSOCIATED EQUIPMENT AND THE INSTALLATION OF ENDRESS+HOUSER CORIOLIS METERS. CONSTRUCTION OF A NEW CONTROL ROOM AND PLC BASED CONTROL SYSTEM Slide 77 Ngo

78. Distribution center metering replacement project Custody flow metering systems Slide 78 Ngo

79. Custody flow metering systems Distribution center metering replacement project Slide 79 Ngo

80. Distribution center metering replacement project Custody flow metering systems Slide 80 Ngo

81. New installation with Endress+Hauser design Custody flow metering systems Slide 81 Ngo

82. Old technology out, new technology in…. Custody flow metering systems Slide 82 Ngo

83. New installation with Endress+Hauser design Custody flow metering systems Slide 83 Ngo

84. Custody flow metering systems Installed since 2009 … literally no maintenance Visited by Hai-Thuy Ngo in 2012: No down-time, no problems…. Today about 80 meter runs are installed Slide 84 Ngo

85. Performance of the meter runs Custody flow metering systems Slide 85 Ngo

86. Control and HMI System delivered by Endress+Hauser Custody flow metering systems Slide 86 Ngo

87. Control and HMI System delivered by Endress+Hauser Custody flow metering systems Slide 87 Ngo

88. Engineered by Endress+Hauser Custody flow metering systems Slide 88 Ngo

89. Control Room was built by Endress+Hauser Custody flow metering systems Slide 89 Ngo

90. Within scope of the project: site electrical installation Custody flow metering systems Slide 90 Ngo

91. Within scope of the project: site electrical installation Custody flow metering systems Slide 91 Ngo

92. Within scope of the project: site electrical installation Custody flow metering systems SCOPE OF SUPPLY - EPC Contract E & P- Engineering & Procurement A Few Statistics – cable Weight of cable shipped and installed 20 Tonnes ( 20,000 kg ) Length of cable installed 25 Kilometres ( 25,000 m ) Number of cable terminations 8000 ( in excess of ) Electrical The laying and termination of all site cables. C & C – Construction & Commissioning Slide 92 Ngo

93. Old Master Meter Proving System Custody flow metering systems Slide 93 Ngo

94. Within project scope: New master meter proving system Custody flow metering systems Mobile Master Meter . Slide 94 Ngo

95. Custody flow metering systems Cost Savings because of reduced maintenance Customer explained, that he had before with PD-meters monthly maintenance and repair costs (including spare-parts) of about 1300,- Euro per month. 59 meter runs  cost savings per year about 1 Mio Euro Slide 95 Ngo

96. Custody flow metering systems Preemraff in Sweden, ship loading application 1800 Ships a year loading refined products Slide 96 Ngo

97. Products: Petrol, Gasoil, Fueloil, LPG, Propylene Custody flow metering systems Slide 97 Ngo

98. Custody flow metering systems Situation before the revamp Preemraff refinery in Lysekil – Sweden had a large number of 12” custody transfer turbine meters installed for their refined products ships loading. Due to the lack of performance and reproducibility of the turbine meters - compared to the ships figures often the maximum permissible error of 0.3% was exceeded. 0.3 % is maximum permissible error according international standards for loading ships Replacement of the product harbour - turbine meters Slide 98 Ngo

99. Custody flow metering systems The customer-request Preemraff refinery sent an inquiry in April 2005 for the replacement of the turbines to multiple flow meter manufactures including: Emerson Krohne Oil & Gas Endress & Hauser Slide 99 Ngo

100. Custody flow metering systems Solution by Endress+Hauser Endress & Hauser investigated the Preemraff needs and advised not only to replace the turbine meters, but also to include flow computers and the OPC connectivity to their Honewell Experion PKS system. A complete system according to the OIML R117 recommendations complying with custody transfer regulations. Slide 100 Ngo

101. Custody flow metering systems Reasons for the customer to choose Endress+Hauser Preemraff awarded Endress & Hauser with the order for the following reasons: Overall systems uncertainty guaranty 0.15 % better then the OIML R117 class 0.3 Guaranty based on individual flow meter calibrations on the hydrocarbons including their associated flow computers at an accredited test rig ( Cofrac certified). Pricing was not the major issue, performance was ( flowing i.e. diesel oil through a 12 inch line at 2000 MT/H or 2500 M3/H) means: Euro 2,750.000,-- per hour per meter run; Improvement of the uncertainty by 0.1 % equals: Euro 2750,-- per hour per meter run Slide 101 Ngo

102. Promass F 6” and 10” hydrocarbons tests at SPSE – Fos sur Mer France Custody flow metering systems Test setup ready for calibration on the 4 different hydrocarbons Slide 102 Ngo

103. Tandem (Dual) Promass 10 ” coriolis meter calibration at SPSE calibration-rig in Fos sur Mer France 2 Promass 10” meters running in parallel – up to 3000 tons/hr. Custody flow metering systems Running on Oural crude oil with 6-7 cSt and 853 kg/M3 Slide 103 Ngo

104. Tandem (Dual) Promass 10” calibration of unit 48 FT 10A Custody flow metering systems Running on Oural crude oil with 6-7 cSt and 853 kg/M3 Individual calibration of unit A Minimum flow rate of prover 200 m 3 /h Previous individual calibration of unit: 48 FT10A Slide 104 Ngo

105. Tandem (Dual) Promass 10” calibration of unit 48 FT 10B Previous individual calibration of unit: 48 FT10B Custody flow metering systems Running on Oural crude oil with 6-7 cSt and 853 kg/M3 Individual calibration of unit B SPSE Fos sur Mer France Minimum flow rate of prover 200 m 3 / hrs Slide 105 Ngo

106. Tandem (Dual) Promass 10” calibration Oural crude oil Calibration of both units, 48 FT10A and 48 FT10B, running in parallel Custody flow metering systems Flow rate of tandem meters at 4.3 Bars (g): 3050 m 3 / hrs = 460,000 BPD Maximum permissible error acc to OIML R117 Slide 106 Ngo

107. Custody flow metering systems Berth 2: Gasoil metering system Tag 48 FT 10 A / B 2 each Inlet / outlet spoolpieces 10/12” 300 lb 2 each Promass 83 F 10” ANSI 300 lb frequency 10 pulses/ kg modbus RTU Min flowrate for vessels non splashing volume 100 MT/H Max flowrate 3000 MT/H (3750 M³/H @ 800kg/M³) Slide 107 Ngo

108. Side view: Gasoil metering system Tag 48 FT 10 A / B Custody flow metering systems Berth 2 Side view of the tandem 10” Promass gasoil meters Another 20 Turbine meters to be exchanged by coriolis meters by 4th quarter 2006 and 2007 Slide 108 Ngo

109. Jetty 5:Tandem Corilis 6“ with insolation Custody flow metering systems Jetty 5 Tandem 6” coriolis meters with remote electronics for fuel oil pipeline and meter run tracing and insolation Slide 109 Ngo

110. Tandem Corilis 6“ with insolation Custody flow metering systems Jetty 5 Tandem 6” coriolis meters with remote electronics for fuel oil pipeline and meter run tracing and insolation) Slide 110 Ngo

111. Flowcomputer in the controlroom Custody flow metering systems Harbour E &I Room Jetty 1-4 E +H cabinet consisting of: OMNI 6000 flowcomputers handeling gasoil meters 48 FT 10 A/B 48 FT 11 A/B on berth 2 and 3 Slide 111 Ngo

112. Flowcomputer, OPC-Server in the control-room Custody flow metering systems Harbour E &I Room Jetty 1-4 Location of the E +H Cabinets consisting of: Flowcomputers OPC Servers Slide 112 Ngo

113. Cabinet (connection via OPC-server to Honeywell) Custody flow metering systems Harbour E &I Room Jetty 1-4 E +H cabinet consisting of: OPC servers for Data transmission from Flowcomputers and coriolis meters via the LAN TCP/IP to the Honeywell Experion system and O.A.S ( Oil accounting system) Remote SCADA based on Infilink container for ActiveX controls Slide 113 Ngo

114. Preemraff System overview Custody flow metering systems Slide 114 Ngo

115. Field instruments connections to OMNI Custody flow metering systems Slide 115 Ngo

116. Modbus OPC – Dcom / TCP-IP - Honeywell Experion Custody flow metering systems Slide 116 Ngo

117. Modbus OPC – Dcom / TCP-IP - Honeywell Experion Custody flow metering systems Slide 117 Ngo

118. SCADA-HMI Site-Overview Custody flow metering systems Endress+Hauser SCADA package based on Infilink as the Active X container for override on the Honeywell TDC 3000 / Experion operator interfaces Meter- run selection Slide 118 Ngo

119. SCADA-HMI Custody flow metering systems Endress+Hauser SCADA package based on Infilink as the Active X container for override on the Honeywell TDC 3000 / Experion operator interfaces overview Slide 119 Ngo

120. SCADA-HMI Custody flow metering systems Endress+Hauser SCADA package based on Infilink as the Active X container for override on the Honeywell TDC 3000 / Experion operator interfaces Batch settings & Meter run details Slide 120 Ngo

121. SCADA-HMI Custody flow metering systems Endress+Hauser SCADA package based on Infilink as the Active X container for override on the Honeywell TDC 3000 / Experion operator interfaces Batch report layout Slide 121 Ngo

122. SCADA-HMI Custody flow metering systems Endress+Hauser SCADA package based on Infilink as the Active X container for override on the Honeywell TDC 3000 / Experion operator interfaces Recalculation screen Slide 122 Ngo

123. SCADA-HMI Custody flow metering systems Endress+Hauser SCADA package based on Infilink as the Active X container for override on the Honeywell TDC 3000 / Experion operator interfaces Slide 123 Ngo

124. Berth 5: Local Display at loading arms for batch preset, delivered, remaining, loading time Custody flow metering systems Explosion proof Local display 48 FI 340 48 FI 330 visible for ships personnel at loading arms Indicating batch preset delivered remaining loading time Slide 124 Ngo

125. Berth 2: Local Display at loading arms for batch preset, delivered, remaining, loading time Custody flow metering systems Explosion proof Local display 48 FI 10 visible for ships personnel at loading arms Indicating batch preset delivered remaining loading time Slide 125 Ngo

126. Modbus connectivity Custody flow metering systems Slide 126 Ngo

127. Custody flow metering systems Remote Exd displays connected to OMNI via RS 485 modbus Slide 127 Ngo

128. Loading arms of Berth 2 Custody flow metering systems Berth 2 2 loading arms connected, gasoil supply line and vapor return Location of dual 10” Promass F Slide 128 Ngo

129. Ullage report of the vessel Nimbus Custody flow metering systems Ullage report of the vessel Nimbus GSV (Gross standard volume) = 7660.285 M3 Metric Tons in Vac = 6306.713 Slide 129 Ngo

130. Vessel Experience Factor of Vessel Nimbus Custody flow metering systems Vessel Nimbus VEF (Vessel Experience Factor) = 1.0005 Slide 130 Ngo

131. Comparison measured GSV of coriolis and ullage report in Vessel Nimbus Custody flow metering systems Vessel Nimbus Medium: gasoil MK1 Load results on the Promasses 48 FT 10 A and B Batch gross volume (GOV) = 7753.3 M3 Batch std. Volume (GSV) = 7658.7 M3 Batch mass ( MTvac ) = 6305.4 Deviation compared to ships figures incl. VEF ( 7664.115 – 7658.7) / 7664.115 *100%= 0.07 % Deviation compared to ships figures excl. VEF (7660.285 – 7658.7) / 7660.285 *100%= 0.02 % Slide 131 Ngo

132. Comparison measured GSV of coriolis and ullage report in Vessel Nautilus Custody flow metering systems Vessel Nautilus Medium: gasoil MK 1 Load results on the Promasses 48 FT 10 A and B Batch gross volume (GOV) =7768.0.76 M3 Batch std. Volume (GSV) = 7663.5 M3 Batch mass ( MTvac ) = 6422.2 Deviation compared to ships figures incl. VEF (7671.033 –7663.5) / 7663.5*100%= 0.098 % Deviation compared to ships figures excl. VEF Value of VEF unknown Slide 132 Ngo

133. Comparison measured GSV of Coriolis and ullage report in Vessel Bro Gemini Custody flow metering systems Vessel Bro Gemini Medium: gasoil MK1 Load results on the Promasses 48 FT 11 A and B Batch gross volume (GOV) =8033.76 M3 Batch std. Volume (GSV) = 7927.7 M3 Batch mass ( MTvac ) = 6422.2 Deviation compared to ships figures incl. VEF (7921.793 –7927.7) / 7927.7*100%= 0.075 % Deviation compared to ships figures excl. VEF Value of VEF unknown Slide 133 Ngo

134. Ullage report of the vessel Oktavia Custody flow metering systems Ullage report of the vessel Oktavia GSV (Gross standard volume) =3338.803 M3 Metric Tons in Vac =3306.750 Slide 134 Ngo

135. Vessel Experience Factor of Vessel Oktavia Custody flow metering systems Vessel Oktavia VEF (Vessel Experience Factor) =0.9996 Slide 135 Ngo

136. The sum of the meter run including the flow weighted batch averages Custody flow metering systems Vessel Oktavia Batch report of jetty 5 fuel oil coriolis meters 48 FT 330A 48 FT 330B & the sum for the meter run including the flow weighted batch averages 3342,5 990,59 Slide 136 Ngo

137. Recalculation of Standard Volume with reference density in the laboratory Custody flow metering systems Vessel Oktavia Recalculation report of jetty 5 fuel oil coriolis meters 48 FT 330A 48 FT 330B Based on Lab results of the reference density - batch flow weighted averages of temperature and pressure Measured standard Volume has 0,02% difference compared to recalculated standard volume (reference density in the lab) 3343,195 990,430 Slide 137 Ngo

138. Preemraff – Lysekil - Sweden Custody flow metering systems Vessel Oktavia Medium: Fuel oil Load results on the Promasses 48 FT 330 A and B Batch gross volume (GOV) =3470.248 M3 Batch std. Volume (GSV) = 3343.195M3 Batch mass ( MTvac ) =3311.100 Deviation compared to ships figures incl. VEF (3337.467–3343.195) / 3343.195*100%= 0.171% Deviation compared to ships figures excl. VEF (3338.803–3343.195) /3343.195*100%= 0.131% Results of Surveyor Certificate of Quantity & Comparison to the 2 coriolis meters 48 FT 330 A 48 FT 330 B Slide 138 Ngo

139. Custody flow metering systems Advantages for the customer. How to earn money with the new FMS system? Loading the right mass Reduced time in harbour Reduce number of claims Slide 139 Ngo

140. Loading the right mass Loading size of ship: 7.000 tons Increase of accuracy: 0,1 % Price per barrel of oil: 90 :- USD Total earning per ship: 3.600 :- USD Total number of ship in one year: 1.800 ships Total earning in one year 6.480.000 :- USD Custody flow metering systems Slide 140 Ngo

141. Reduced time in harbour As the ship enter the Jetty we can start loading. As we have the mass direct after stop of loading / unloading. The customer can produce the “ Bill of loading “ direct. This give that the time for the ship in harbour will be shorter. We also increase the number of available hours in the harbour. Custody flow metering systems Slide 141 Ngo

142. Reduce number of claims In every contract is a paragraph about the difference between onshore figures and ship figures. Normally is this 0,3 %. If it is bigger the buyer can make a claim. If the claim delay the payment with 30 days and we calculate of an interest rate of 5 %. On a 7.000 tons load and 90:- USD / barrel this gives a 19.200:- USD lost of interest. Custody flow metering systems Slide 142 Ngo

143. MID Biofuel ship loading project in Romania Custody flow metering systems Slide 143 Ngo

144. Indonesia, LPG loading terminal Custody flow metering systems Slide 144 Ngo

145. Loading station (back view) Custody flow metering systems Slide 145 Ngo

146. SCADA System: PView Custody flow metering systems Slide 146 Ngo

147. SCADA System: PView Custody flow metering systems Slide 147 Ngo

148. LPG Terminal Custody flow metering systems Slide 148 Ngo

149. LPG Terminal Custody flow metering systems Slide 149 Ngo

150. Control Cabinet Custody flow metering systems Slide 150 Ngo

151. Custody flow metering systems Metering solution for ship loading in Netherlands Complete solution for 3x 84F2F with OMNI 6000 flow computer Medium: ULSD Range: 400 – 1000 kg/h Temp: 20 °C Press: 8 barg In-line calibration at start-up with SGS ball prover ( NoBo ) Slide 151 Ngo

152. Romania: Custody transfer vegetable oil train loading Country: Romania Notified Body: Metrology Institute of the republic of Slovenia Product: Vegetable Oil (Crude Seed Oil, Sunflower, Soya) Application: 8 non-custody transfer points 1 custody transfer point Custody flow metering systems Slide 152 Ngo

153. Instruments for the fiscal metering skid system according to OIML R117, class 0,5 (MID 005) with Module G certificate Custody flow metering systems Qty Description 1 Coriolis custody transfer mass flow meter 84F1H, DN100 PN40, 316 st.st. wetted parts 1 Batching Valve (Full bore Ball type) DN100 PN16,c.st. with alloy trim, automatic operation pneumatic actuator 1 Batching flow computer, local mounting Model IBS 1 Temperature indicating transmitter, Fitted in st.st. thermowell , threaded connection NPT 1” 1 Inlet shut off Valve (Full bore ball type) DN100 PN16 c.st. with alloy trim, manual operated 1 Outlet shut off Valve (Full bore ball type) DN100 PN16 c.st. with alloy trim, manual operated Slide 153 Ngo

154. Custody flow metering systems Engineering services Detail design PID, GA installation recommendations Selection and specification of instruments and system components. Batching computer configuration FDS (Functional Design Specifications) and FAT (Factory Acceptance Test )documents Provision of MID approval/certification including all supporting documentation Verification test on site of MID certificate by an approved Notified Body (per MI-005) Site commissioning and site acceptance test Slide 154 Ngo

155. Custody flow metering systems PID Slide 155 Ngo

156. Custody flow metering systems General Arrangement Slide 156 Ngo

157. Custody flow metering systems Initial verification against a truck weight scale Slide 157 Ngo

158. Custody flow metering systems Custody Transfer by mass Additional calculations and output for Volume, Standard Volume Slide 158 Ngo

159. Custody flow metering systems Non Custody Transfer metering points Slide 159 Ngo

160. Custody flow metering systems Overfill protection during filling of the rail wagons by Liquiphants Slide 160 Ngo

161. Custody flow metering systems Slovenia –Port - Methanol Loading System One of the largest cargo ports on the Adriatic coast Important for both dry and liquid cargos Entry to the EEA - EU Slide 161 Ngo

162. Custody flow metering systems MID Approved Rail & Truck Loading Systems Endress+Hauser to Design and Supply 4 off meter runs comprising Air eliminator Filter Coriolis mass meters Process temperature Outlet set-stop Valve Flow computer system For Methanol Liquid Slide 162 Ngo

163. Custody flow metering systems Loading area for Rail Trucks Control hut for local operator batch -controlling flow computer Slide 163 Ngo

164. Custody flow metering systems Scope of Work 4 off off identical sets of equipment to comprise: Qty Description 1 Air eliminator vessel, 4”nb connections PN16, carbon steel 1 Automatic air elimination vent valve, ¾” nb PN16, st.st. 1 Inline meter protection Y-type strainer, 4”nb connections PN16, carbon steel 1 Temperature transmitter, ¾”nb process connection in st.st. thermowell 1 Custody transfer standard coriolis mass flow meter, 3”nb PN40, 316 st.st. wetted parts 1 Set stop flow control valve, 4”nb 1 Batching flow computer package for all 4 loading stations, consists of 2 off MFX4 Terminal, 2 off MFX4 Controller, 1 off MFX4 communication converter, 1 off OPC server license Slide 164 Ngo

165. Custody flow metering systems Endress+Hauser Provided the following services: Project Management Detail design, including PID, GA to suit client own layout, calculations, installation recommendations Selection and specification of instruments and system components. Batching computer configuration FDS (Functional Design Specifications) and FAT (Factory Acceptance Test)documents Slide 165 Ngo

166. Custody flow metering systems Endress+Hauser Provided the following services: Site supervision of (2 trips, each 1 day) of client own electrical and mechanical system installation Provision of MID approval/certification including all supporting documentation Site commissioning and attendance during MID authority final system verification flow test (1 trip, 2 days) including all necessary test equipment and costs Instruction and Operating Manuals for all instruments and system components As built drawings Slide 166 Ngo

167. System Drawing Custody flow metering systems Slide 167 Ngo

168. General Arrangement Custody flow metering systems Slide 168 Ngo

169. Custody flow metering systems Mode of Final MID Verification Module –G Weigh empty road tanker on certified weigh-bridge Load minimum batch size to the road tanker Re-weigh loaded tanker truck Correct for ‘ bouyancy ’ of the liquid in air ( nb : needed for accurate ‘absolute mass’ measurements) Compare total mass load results – Promass and weigh-bridge Slide 169 Ngo

170. Custody flow metering systems Certificate of MID Conformity for this application Certificate by MIRS metrological institute to Module-G MID 005 Certified to accuracy class 0.5 Slide 170 Ngo

171. Short animation of the Port, Tanking and Rail terminal Custody flow metering systems Slide 171 Ngo

172. UK: Truck loading terminal Custody flow metering systems Slide 172 Ngo

173. Promass with Batch Controller – Waggon loading Custody flow metering systems Slide 173 Ngo

174. Custody flow metering systems Metering Skid in Pakistan Slide 174 Ngo

175. Metering Skid Delivering complete metering custody transfer skid FAT in Sweden by NMI and SP Reference measurement by ball prover and tank drawer Flow computer Omni 6000 Custody flow metering systems Slide 175 Ngo

176. Project scope: Mobile third party piston prover Custody flow metering systems Slide 176 Ngo

177. Truck loading and offloading of diesel for power plants TRUCK Offloading Custody flow metering systems The competition design – not reflecting the customer needs Slide 177 Ngo

178. Consultative design by Endress+Hauser Custody flow metering systems Slide 178 Ngo

179. Endress+Hauser design includes Pump and Air eliminator No impurities (air/water) anymore Faster offloading time 30 min reduced to 20 min offloading time Custody flow metering systems Slide 179 Ngo

180. MESC PID and general arrangement drawings by Endress+Hauser Custody flow metering systems Slide 180 Ngo

181. Truck offloading design Air eliminators, gate valves, sight glasses, differential indicating switch, digital control valves, batch controllers, pumps. Custody flow metering systems Slide 181 Ngo

182. Truck loading design TRUCK LOADING Custody flow metering systems Slide 182 Ngo

183. Metering skids under construction Custody flow metering systems Slide 183 Ngo

184. MESC Metering skids under construction Custody flow metering systems Slide 184 Ngo

185. Metering skids at the factory acceptance test Custody flow metering systems Slide 185 Ngo

186. Logistic challenges solved by Endress+Hauser Custody flow metering systems Slide 186 Ngo

187. Trust our logistic and transportation know-how Custody flow metering systems Slide 187 Ngo

188. Custody flow metering systems Metering skid Solutions 1. Truck Loading and Offloading Skids Slide 188 Ngo

189. Custody flow metering systems Detailed application information The Specification for Each metering skid is as follows: Design Rate: 2,000 l/min Operating flow rate: 1,400 l/min Design Pressure: 150psig Operating Temperature: 0-60ºC Fluid: Diesel Fuel Pipe size: 4 inch Sch.40 Pipe Specification: Carbon Steel, 150# Coriolis Meter: Promass 83F, 3 inch Slide 189 Ngo

190. Truck Loading skids installed on site Custody flow metering systems Slide 190 Ngo

191. Tankvision : Window to your process Custody flow metering systems Ngo Slide 191

192. Custody flow metering systems Benefits for the customer Immediate detection of impurities, because of the online/real time density measurement and air eliminators . Reduced offloading time due to real time density measurement and well selected pumps. Time saving: Single point of contact for the customer during execution of the project. Delivery of the offloading skids in time within the agreed specifications. Standardized skid design Slide 192 Ngo

193. Custody flow metering systems Project overview: IsoButane custody transfer point IsoButane from Oil Company Dehygrogenation Process IsoButene to MTBE Process Company 1 Company 2 IsoButane from Company 1 IsoButene from Comp. 2 A B Custody Measuring Points Check Measuring Points A: IsoButane to Comp. 2 A: IsoButane to Comp. 2 B: IsoButene to Comp. 1 B: IsoButene to Comp. 1 Gas Chromatograph B A C C C Slide 193 Ngo

194. Custody flow metering systems ISOBUTANE SYNERGY PROJECT - PID Slide 194 Ngo

195. Custody flow metering systems ISOBUTANE SYNERGY PROJECT – 3D drawings Slide 195 Ngo

196. Custody flow metering systems ISOBUTANE SYNERGY PROJECT – Scope of Supply Custody Transfer Stream : 1. One (1) E+H Coriolis flow meter (84F1H-CACSBGPABAA2Z1) 2. One (1) E+H Pressure transmitter (PMP71- TAC1SC1RAA4M1) 3. One (1) E+H Temperature transmitter (TMT142R) 4. One (1) Flow Computer Check stream ( in series with Custody Transfer Stream on Opposite Skid): 1 . One (1) E+H Coriolis flow meter (84F1H-CACSBGPABAA2Z1) 2. One (1) E+H Pressure transmitter (PMP71- TAC1SC1RAA4M1) 3. One (1) E+H Temperature transmitter (TMT142R) 4. One (1) Flow Computer 5. One (1) Gas Chromatograph Slide 196 Ngo

197. Custody flow metering systems LPG loading skid in South East Asia Ngo Slide 197

198. Custody flow metering systems LPG loading skid in South East Asia Ngo Slide 198

199. Custody flow metering systems LPG metering skid in Malaysia Ngo Slide 199 2 X 1 ½ “ Promass 84F Bottling plant LPG bullets this way !

200. FMS Case Study - Shell Port Dickson Malaysia LPG CT System Computer Control & Metering System in Malaysia Redundant FCP – each unit is connected to both sensors – each is a duplicate of the other (selection may be auto or manual) Slide 200 Barry Clark ‘blind’ panel front, and so HMI is desk mounted in control room

201. FMS Case Study - Shell Port Dickson Malaysia LPG CT System ‘Artist’s Impression’ for Client Slide 201 Barry Clark Duty meter Master & standby meter

202. Custody flow metering systems LPG loading metering skids in Peru Ngo Slide 202

203. Custody flow metering systems LPG loading metering skids in Peru Ngo Slide 203

204. LPG skid in Middle East Custody flow metering systems Slide 204 Ngo

205. In-house test rig with reference tanks and master Coriolis Also calibration of competition flow meters Custody flow metering systems Slide 205 Ngo

206. Standardized loading metering skids Reliable dynamic custody transfer loandig in your terminal Slide 206 Ngo

207. Standardized loading metering skid (LMS) LMS unit with MID approval guarantees custody transfer standard Easy installation and commissioning due to complete engineered package Fully compatible and upgradeable with the Endress + Hauser Terminal Management Solution and assembled skid Custody flow metering systems Slide 207 Ngo

208. Custody flow metering systems Select the standardized solution for your application Complete “plug and play” skid mounted metering systems from basic to fully equipped configuration for typical Terminal/Depot loading/off loading metering applications Application Model Truck loading light hydrocarbons LMS080 Truck loading LPG LPG080 Truck offloading OMS080 Railcar loading LMS100 Ship loading LMS150 MID Slide 208 Ngo

209. Custody flow metering systems Working conditions for the standardized solution Products: Gasoline , Diesel, Benzene, Marine Gasoil & Light Hydrocarbons in general having viscosity lower than 65 cst (standard materials),JET A1, Bio Diesel, Methanol, Ethanol (system available with special materials)LPG T fluid range= -29 C ; + 60 C T ambient range= -25 C ; + 60 C Max . working pressure= 1000 kPa (2100 kPa for LPG ) Slide 209 Ngo

210. LMS 080 – truck loading Custody flow metering systems LMS 080: Vertical or horizontal installation Application: truck loading Size: DN80/3” with 2” PROMASS Flow rates: 50…1000 kg/min Pressure class: ANSI Cl. 150 EX d approval Optional: loading arm (for vertical) Slide 210 Ngo

211. LMS 100 – railcar/tanker loading Custody flow metering systems LMS 100: Vertical or horizontal installation Application: railcar/tanker loading Size: DN100/4” with 3” PROMASS Flow rates: 150…3000 kg/min Pressure class: ANSI Cl. 150 EX d approval Optional: loading arm (for vertical) Slide 211 Ngo

212. LMS 150 – ship/barge loading Custody flow metering systems LMS 150: H orizontal installation Application: ship/barge loading Size: DN150/6” with 6” PROMASS Flow rates: 250…12000 kg/min Pressure class: ANSI Cl. 150 EX d approval Slide 212 Ngo

213. Horizontal loading metering skid Custody flow metering systems Slide 213 Ngo

214. ITEM DESCRIPTION 1 Ball valve, INLET isolation 2 Strainer with pressure relief valve c/w drain valve 3 Promass 83/84F Coriolis mass flow meter 4 Thermal Relief Valve type VST1 5 Control Valve 6 Ball valve, OUTLET isolation 7 Electronic Batch Controller 8 Temperature Transmitter TR61 9 Junction box Custody flow metering systems Basic configuration of the loading metering skid Vertical and horizontal skid mounted basic configurations Horizontal Vertical 1 2 3 4 6 5 7 1 2 4 3 5 6 8 8 9 9 Slide 214 Ngo

215. Custody flow metering systems Basic system in details Ball Valve, split body type, ANSI 150# RF, full bore, manual operated Basket type strainer , ANSI 150# RF, mesh available 100 , 60, 40, 20 microns on request Digital electro-hydraulic multistep valve. The unit is electrically signaled and hydraulically-operated with diaphragm-control and normally-open (N.O.) and normally-closed (N.C.) solenoids. Temperature Transmitter mod. TR61 , Pt100ohm/0°C, 2/3/4 wire RTD, 1”nb flanged process Slide 215 Ngo

216. Custody flow metering systems Basic system in details Promass 83F, Coriolis MASS meter ANSI 150# RF, standard calibration for NO custody application Batching flow computer Directive 94/9/EC “ATEX” Ex d IIB T6 Gb category II 2 G (Zone 1 and Zone 2, gas ) Directive 2004/22/EC Measuring Instruments (Evaluation Certificate available) : Accuracy class : up to 0.3 Mechanical class: M2 Electromagnetic class: E2 Custody Approval: OIML R117 Test Report BEV T05-1158 Slide 216 Ngo

217. Custody flow metering systems Full set of Options available BASIC FULLY EQUIPPED Slide 217 Ngo

218. Ready for proving IN-OUT connections + DBB valve Custody flow metering systems Full set of Options available – System Configuration Custody Transfer MID certificate B+F accuracy class 0.5 Fast Loading Increased meter size for model LMS080 and 100 to safely increase loading process ANSI or DIN or JIS connections Armored or conduit cabling TSP Materials, painting, engineering, approvals System Configuration Mechanical Electrical Slide 218 Ngo

219. Custody flow metering systems Full set of Options available - Equipment Air Eliminator Printer for safe area Overfill prevention bottom loading Bottom Loading Arm Overfill prevention top loading with L iquiphant ID card reader Grounding unit PMP71/75 P compensation Slide 219 Ngo

220. Custody flow metering systems KOM (Kick of Meeting) Activities and expenses of Project Manager and Project Execution team FAT (Factory Acceptance Test) at our skid builder workshop Customer specific requirements + related activities and expenses of Project Manager and Project Execution team SAT (Site Acceptance Test) at our skid builder workshop Customer specific requirements + related activities and expenses of Project Manager and Project Execution team Supervision to system installation Customer specific requirements + related activities & expenses of Project Manager and Project Execution team Commissioning Activities & expenses of Project Manager and Project Execution team Full set of Options available - Services Slide 220 Ngo

221. Your benefit: Increased safety Solutions pre-engineered to meet the process expectations; easy and safe system selection Pre qualified sub-suppliers ; no surprises Set of option like grounding unit to guarantee safe process Reduced need for maintenance ; less staff in the hazardous area Access control to guarantee that only authorized technician can work on the system and via Batch controller and via Terminalvision Custody flow metering systems Safety Slide 221 Ngo

222. Your benefit: Increased availability No rotating parts, less maintenance and less recalibration, means less process shutdowns Full compatibility with Terminalvision in order to guarantee data transparency and easy visualization of the gantry performances Custody flow metering systems Availability Slide 222 Ngo

223. Your benefit: Increased efficiency Higher performances in terms of accuracy ; potential money savings Less maintenance Control of the terminal performances via Terminal Vision; better activities planning Optimized compatibility between Promass and Flow computer Standard solution means faster implementation, based on experience and repetition effects Custody flow metering systems Efficiency Slide 223 Ngo

224. Custody flow metering systems LPG Loading terminal in Indonesia Ngo Slide 224

225. Custody flow metering systems LPG Loading terminal in Indonesia Ngo Slide 225

226. Bunker fuel metering system Maximum transparency and reliability with certified solutions for bunker fuel measurement Slide 226 Ngo

227. Introduction Custody flow metering systems Slide 227 Ngo

228. Supply chain of bunker fuels Custody flow metering systems Fuel supplier or Trader Delivery contract Storage contract Transport contract Barge operation Vessel operation Terminal Bunkering Loading Unloading Up to3h Single phase medium Dual phase medium Slide 228 Ngo

229. Bunkering - Barge and vessel installation Custody flow metering systems Installation on vessels Installation on bunker barges Both applications co-exist with very similar requirements Installation on Deck Installation under Deck “Refueling a vessel from a supply vessel (bunker barge)” Slide 229 Ngo

230. Example of malpractices Custody flow metering systems Cappuccino Effect: frothing bubbling effect Compressed air blown into the fuel oil. Tank level measurement can not compensate for aerated fuel oil. Standard volume flow meter can not compensate for aerated fuel oil. Slide 230 Ngo

231. Measuring uncertainty: Level measurement Custody flow metering systems Manual height measurement Manual sounding Radar measurement Tank strapping table Density Temperature Ship stability Environmental conditions h Slide 231 Ngo

232. Bunker and fuel c onsumption Metering on vessels Bunker Metering How much will be purchased and paid? How much came onboard? Saving potential: 1.5 – 3% due to inaccurate sounding and calculation on barges as well as the supply of aerated fuels Fuel Consumption Metering How much is consumed onboard by different consumers? Saving potential: up to 5% due to efficiency improvements for engine operation and hull performance Custody flow metering systems Day tank Storage tank (on-board) Bunkering Fuel Fuel Separation Slide 232 Ngo

233. Reduce your opertional costs with bunker f uel metering Custody flow metering systems Mid-size container vessel: Fuel consumption appr . 100 tons per day of fuel 300 days of operation Total Bunkering of 30000 tons per year 700 USD per ton (increasing) 21 M USD bunkering per year 210.000 USD higher operation costs per 1%! Slide 233 Ngo

234. Approved bunker metering system Custody flow metering systems Slide 234 Ngo

235. Approved bunker metering system Custody flow metering systems MI 005 certified by NMI / Approved by the MPA of Singapore Tested according to OIML R117 and Welmec 7.2 guideline Slide 235 Ngo

236. Establish new lab in Singapore for mass flow metering The Maritime and Port Authority of Singapore (MPA) announced today that it will be mandatory to use Mass Flow Meter systems for marine fuel oil (MFO) bunkering in Singapore starting January 1, 2017 . http://www.exxonmobil.com/MarineLubes-En/performance-and-reliability_mass-flow-metering-system.aspx Custody flow metering systems Slide 236 Ngo

237. Typical bunkering profile – good process condition Custody flow metering systems Slide 237 Ngo Final phase: Tank stripping Stable phase: Stable flow measurement Starting phase: Line packing- e mpty pipes get filled

238. Typical bunkering profile – bad process condition Custody flow metering systems Slide 238 Ngo Air index indicates not stable process conditions  operator can stop the batching process and investigate You have real time information about the quality of bunker fuel, which you receive !!!

239. Bunker metering computer Custody flow metering systems MID (MI-005) certified Endorsed for commercial use in Singapore Audit Trail Metering Profile Intuitive HMI Dual channel Bi-directional measurement Operator Terminal HMI Ticket Printer Metering profile printer Remote display for on deck installation. Slide 239 Ngo

240. Installation – standardized packages Custody flow metering systems 1. Barges On-deck installation Bi-directional Single or dual channel Ex d versions Stainless steel housings Marine paintings Custody Transfer Approval required 2 . Vessel – on deck Single (or dual channel) Ex d versions Stainless steel housings Marine paintings All items prepared for Custody Approval 3. Vessel – under deck Single (or dual channel) Full non Ex Standard housings All items prepared for Custody Approval Slide 240 Ngo

241. References - Barge – “Vitality”, Singapore Custody flow metering systems Slide 241 Ngo

242. References – Barge – VT Vlaake , Rotterdam Custody flow metering systems MI-005 certified installation Slide 242 Ngo

243. References – Vessels – Evergreen “Ever Living” Custody flow metering systems 1 st MID approved vessel for bunkering!!! Slide 243 Ngo

244. Size matters – on ships Custody flow metering systems Slide 244 Ngo

245. Your benefit: Increased safety Transparent bunkering process for both barge as well as vessel operator Vessel operator can evaluate different barge operators and use the trustful and reliable supplier at the end As no manual sounding is anymore required no manhole has to be open which reduce the safety with open tanks on the barge and vessel Proven , d edicated and standardized bunkering solution compared to a general or unproven solution from competition Custody flow metering systems Safety Slide 245 Ngo

246. Your benefit: Increased availability Saving appr 3 hours of sounding prior and after bunkering  appr 500…600 hours per year which can be used for additional bunkering Vessel operators save each time appr 3 hours of berth time which is very costly in most of harbors More or less no re-calibration on vessels required as the working hours are max 100 hours per year only (max 10 bunkerings )  better maintenance contract for FieldCheck verification Custody flow metering systems Availability Slide 246 Ngo

247. Your benefit: Increased efficiency Reduction of costly and time-intensive disputes (sometimes court) ONE result of the bunkering value instead of four different calculations with four different results Ship operators/owners pay between 1.5 to 4% less for fuel which is worth up to 1 M USD per vessel per year Standard solutions mean faster answer, lower costs and more competitive prices Custody flow metering systems Efficiency Slide 247 Ngo

248. Trust our experience Simple errors can make huge delays and decrease your safety. We guarantee smooth start-up and operation of metering skids within time and budget. Slide 248 Ngo

249. Custody flow metering systems Points to consider for custody transfer calibrations Calibration certificate for the truck weight scale must be available for the verification process Prepare enough pumps for the requested flow rate Prepare enough trucks for smooth batching (filled truck must be weighted and then offloaded via the meter under test) Sight glass for visual check of the flow Slide 249 Ngo

250. What’s wrong? – We consult you to avoid mistakes. Custody flow metering systems Liquiphant not centered; touching the pipe Slide 250 Ngo

251. What wrong? – We consult you to make it right. Custody flow metering systems Filling cones are not suitable for some of the road tanker inlets Slide 251 Ngo

252. What’s wrong? – We consult you to avoid mistakes. Custody flow metering systems No protection from falling (approx. 5 meters above ground level) Slide 252 Ngo