Mechanical Design Aspects
- External (Dynamic) loads due to wind, ice etc.
- Self Weight of components
- Temperature conditions, Climatological factors
- Vibrations
TRANSMISSION LINE OPTMIZATION
Involves simultaneous/parallel studies for design &
selection of various components of transmission line
to achieve overall optimum techno-economic design
Review of
Existing systems
& Practices
Bundle Conductor
studies
Selection of
clearances
Insulator
string design
Tower Config.
Analysis
Tower Design
Study
Tower Fdn.
Study
Line Cost &
Optimization
Economic
Eval. Of Line
Results
TRANSMISSION LINE DESIGN OPTIMIZATION
DESIGN AND OPTIMISATION OF POWER
TRANSMISSION LINES
Review of existing system and practices
Selection of clearances
Insulator and insulator string design
Insulator
Hardware
Bundle conductor studies
Tower configuration analysis
Tower weight estimation
Foundation volumes estimation
Line cost analysis & span optimization
Economic evaluation of line
REVIEW OF EXISTING SYSTEM AND
PRACTICES
Review of practice adopted in different countries as
well as India w.r.t following
- Clearances adopted for different insulation levels
- Swing angles adopted and clearances thereof
- Configuration & Rating of insulator string, no of
discs per string
- Bundle conductor configuration, diameter of
conductor
- Surface gradient, Electric field, AN,TVI, RIV
limitations
SELECTION OF CLEARANCES
Tower Clearance (Strike Distance) for different swing
angles
Phase to Phase Spacing
Ground Clearance
Mid Span Clearance and Shielding Angle
Right of Way Clearance
SELECTION OF CLEARANCES
Strike distance (Live metal clearances): Clearance
requirements are to be based on two assumptions;
- In still air or under moderate winds, the clearance should be
sufficient to withstand the lightning or switching impulse voltages.
- Under high wind, the clearance should be adequate to meet the
power frequency voltage requirements.
Required Clearances are ascertained thru’ Insulation
Co-ordination Studies
Phase to Phase Clearances: Dictated by live metal clearances
for standard tower configurations adopted in India
Ground Clearances: Min clearance Based on I.E rules and
interference criteria (Electric field, surface gradient, AN, RIV)
Mid Span Clearance: Between earthwire and conductor: Based
on voltage level, span etc.
Right of Way Clearance: Based on I.E. rules
16.0 M
Phase to
Phase
Clearance
765kV S/C TRANSMISSION LINE: RIGHT OF
WAY CALCULATIONS
9.0M + 17.5M +16.0 =42.5M ROW = 42.5 X 2 = 85M
7 m
MAXM.
SAG=14.5 M
21.5 sin 55 = 17.50 M
9.0 M elect.
Clearance required
as per IE Rules
MIN. GROUND CLEARANCE=15M
55 deg
swing
Insulator
string
Maximum sag of conductor
INSULATION CO-ORDINATION
Insulation co-ordination aims at selecting proper insulation
level for various voltage stresses in a rational manner. The
objective is to assure that insulation has enough strength to
meet the stress on it.
Over Voltage Probability Density
Insulation Flashover Probability
Voltage-kV
Stress
Strength
How many
Flashovers?
INSULATION CO-ORDINATION
The maximum over voltage occurs rarely and like wise insulation
strength very rarely decreases to its lowest value.
The likelihood of both events occurring simultaneously is very limited.
Therefore considerable economy may be achieved by recognizing the
probabilistic nature of both voltage stress and insulation strength and by
accepting a certain risk of failure.
This leads to substantial decrease in line insulation, spark distances,
tower dimensions, weight, ROW resulting in decreased cost of line.
The decrease in line cost must be weighed against the increased risk of
failure and the cost of such failures.
TYPICAL POWER FREQUENCY AC FLASHOVER
CHARACTERISTICS OF LARGE AIR GAPS
0
500
1000
1500
2000
2500
1 2 3 4 5 6
Gap Spacing,m
Critical Flashover Voltage
(Crest),kV
Rod to Plane
Insulator string
Conductor to Tower Leg
Conductor to Conductor
Vertical Rod to Rod TYPICAL AIR GAP SWITCHING SURGE CFO's
0
500
1000
1500
2000
2500
3000
34681012
Gap Spacing,m
Critical Flashover Voltage,kV
Rod to Plane
Tower Window
Horizontal Rod to Rod
BUNDLE CONDUCTOR SELECTION AND
OPTIMISATION
Size, Type and Configuration of Conductor influences
- Tower and its geometry
- Foundations
- Optimum spans
- Rating and configuration of Insulator string
- Insulator swings
- Ground clearance
- Line interferences like electric field at ground,
corona, radio & TV interference, audible noise etc
CONDUCTOR SELECTION SCENARIOS
Scenario I
Selection of conductor for a transmission line of identified voltage
level and specified minimum power flow but power flow capacity
becomes ruling factor in selection of conductor size (low voltage
lines).
Scenario II
Selection of conductor for a transmission line with identified
voltage level and a specified minimum power flow but voltage
level becomes ruling factor in selection of conductor/conductor
bundle size (EHV/UHV lines).
Scenario III
Selection of conductor for high power capacity long distance
transmission lines where selection of voltage level and
conductor/conductor bundle size are to be done together to
obtain most optimum solution (HVDC Bipole).
CONDUCTOR BUNDLE SELECTION:
METHODOLOGY
Preliminary set of conductor bundle/ sizes identified
to start optimization
Parameters like insulation requirements, limits for corona,
RIV,TVI,AN,EF,thermal ratings, line losses and statutory clearances
identified
Detailed analysis of various alternatives in respect of following to be
carried out to select the configuration
- Basic insulation design and insulator selection
- Tower configuration analysis
- Tower weight and foundation cost analysis
- Capital line cost analysis and span optimization
- Line loss calculations
- Economic evaluations (PWRR) of alternatives
- Comparison of interference performance
- Cost sensitivity analysis
Conductor Current Carrying Capacity
Conductor Heat Balance
Heat Generated = Heat
Dissipated
Heat Generated = I
2
R +
Solar radiation (q
s)
Heat Dissipated =
Convection Cooling (q
c)+
Radiation Cooling (q
r)
I
2
R = (q
r) + (q
s) - (q
s)
The above equation solved
for conductor temperature
at point of heat balance
CURRENT CARRYING CAPACITY:
VARIATION W.R.T AMBIENT TEMPERATURE
0
200
400
600
800
1000
1200
20253035404550
Ambient Temp (degC)
Current Carrying Capacity
(Amp)
Conductor- ACSR Moose
Max Temp 75deg C
Solar Radiation: 1045 W/sqm
Wind Speed 2Km/hr
Absorption Coeff: 0.8
Emmisitivity coeff: 0.45 Conductor Current Carrying Capacity : Variation w.r.t
Max. Permissible Temp
0
200
400
600
800
1000
1200
1400
65758595115125
Max Permissible Temp (deg C)
Current Carrying Capacity
(degC)
Conductor- ACSR Moose
Ambient Temp: 45 degC
Solar Radiation: 1045 W/sqm
Wind Velocity :2km/hr
Absorption Coeff: 0.8
Emmisitivity Coeff: 0.45
CONDUCTOR SURFACE GRADIENT
Conductor Surface gradient depends upon voltage
level, number & dia of conductors, bundle
configuration, phase spacing, clearances etc.
Average Surface gradient E
AVG= Q/ (2r)
Where Q = [C] [V] & r = conductor radius
Maximum Surface gradient E
MAX= E
AVG (1+d(n-1)/D)
Where d = sub conductor diameter
D = conductor bundle diameter
N = number of sub conductors
r=Conductor radius
CORONA OR VISIBLE DISCHARGE
Corona discharges form at the surface of the
transmission line conductor when the electric field
intensity (surface gradient) on the conductor surface
exceeds the breakdown strength of the air.
Critical surface voltage gradient
To determine the onset gradient E
peak of a conductor ,
the following formulae is used
E
peak= 31m (1+.308/ r)
m=Surface roughness factor (.9 for dry .6 for rain)
= Relative air density, r=Conductor radius
Corona onset gradient should be greater than max
conductor surface gradient. E
peak> E
MAX
INTERFERENCE Produced by Transmission Lines
Electric field at ground
Magnetic field (not a predominant issue for EHV/UHV lines)
Audible Noise
Radio Interference
ELECTRIC FIELD
0
2
4
6
8
10
12
0 10 20 30 40 50 60
LATERAL DISTANCE FROM CENTER PHASE (M)
ELECTRIC FIELD (KV/M)
400kV D/C (Twin Moose) 400kV S/C (Twin Moose)
800kV S/C (Quad Bersimis) MAXIMUM EXPOSURE TIME FOR HUMAN BEINGS UNDER VARIOUS
ELECTRIC FIELDS
Loads Due To Conductor & Earthwire
i). Transverse Load
a). Due to Conductor & Earthwire.
Pd . Cdc. L . Gc. d
b). Due to insulator string. Where,
Cdi. Pd. Ai . Gi Pd = Design wind pressure
c). Deviation loads Cdc, Cdi = Drag co-officients
2T. Sin(D/2) L = Wind span
Gc, Gi = Gust response factors
ii). Vertical Load d = Dia of cable
T = Design tension
iii). Longitudinal Load D = Deviation angle
Analysis And Design
ANALYSIS
i). GRAPHICAL METHOD
ii). ANALYTICAL METHOD
iii). COMPUTER AIDED ANALYSIS
(K) (A) = (P)
DESIGN AS COMPRESSION AND TENSION MEMBERS.
CODAL PROVOSION FOR LIMITING SLENDERNESS RATIO FOR
COMPRESSION MEMBER DESIGN
i). LEG MEMBERS - 120
ii). BRACINGS - 200
iii). REDUNDANTS - 250
iv). TENSION MEMBERS - 400
NAME, VOLTAGE, CLASS,
WIND ZONE & BASIC DESIGN
PARAMETERS ( FROM
APPROVED FR OR SEF
GROUP)
GEOLOGICAL CONSTRAINTS
DETAILS OF ROUTE & BILL
OF QUANTITIES (FROM SITE)
DESIGN PHILOSPHY (FROM
IS / IEC/ STANDARDISATION
COMMITTEE REPORTS)
REVIEW
INPUTS
CONFOIGURATION & TYPE OF TOWERS
TOWER LOADINGS & CONDITIONS
REVIEW
STURUCTIRAL ANALYSIS
-BY COMPUTER
-BY MANUAL VERIFICATION
REVIEW
FINAL DESIGN (THEORITICAL)
STRUCTURAL DRAWINGS
PROTO MANUFACTURE/ FABRICATION
PROTO TESTING (FULL SCALE)
MODIFY DESIGN
REVIEW
FAILED
DESIGN FINALISED
SUCCESSFUL
DESIGN
STAGES
TESTING &
FINALISATION
FLOW CHART FOR TOWER DESIGN
Classification of foundations
Foundations are classified based on soil type and subsoil water level
and listed below
Normal Dry
Sandy dry
Wet
Partially submerged
Fully submerged
Black cotton soil
Dry fissured rock (Under cut type)
Wet fissured rock (Under cut type)
Submerged fissured rock (Under cut type)
Hard rock
Unequal chimney foundations are also povided to minimize the benching and
for water logged area as well
Design of Foundations
Following ultimate foundation loads acting at
the tower base (along the tower slope) are
considered
Down thrust (Compression)
Uplift (Tension)
Transverse side thrust
Longitudinal side thrust
•Check for Bearing capacity
•Check for uplift capacity
•Check for overturning
•Check for sliding
Design checks
MAXIMUM/ CRITICAL TOWER LOADINGS FROM TOWER DESIGN/ PREVIOUS SIMILAR FDN
DESIGN
, TOWER DIMENSIONS & SLOPE FROM TOWER DESIGN
FOUNDATION LOADINGS
LARGE VARIATION WRT
PREVIOUS SIMILAR DESIGN/ NIT
ESTIMATE ?
END
START
FOUNDATION DESIGN BY COMPUTER /MANUALLY
FOUNDATION DRAWINGS
DESIGN FINALISED
TYPE OF FDN FROM BOQ (SITE INPUT), SOIL
PROPERTIES FROM SPECN/ SOIL INV.
REPORT & CONCRETE PROPERTIES FROM
SPECN
DESIGN PHILOSPHY (FROM IS/ CBIP /
(STANDARDISATION COMMITTEE
REPORTS)
YES YES
INPUTS
FINALISATION
REVIEW
REVIEW
REVIEW
REVIEW
REVIEW
FLOW CHART FOR FOUNDATION DESIGN
CAP & PIN DISC INSULATOR
& INSULATOR STRINGS
INSULATOR AND INSULATOR STRING DESIGN
Electrical design considerations
Insulation design depends on
- Pollution withstand Capability
Min. nominal creepage dist. = Min nominal specific
creepage dist X highest system voltage phase to phase
of the system
Creepage Distance of insulator string required for different pollution
levels
Pollution
Level
Equiv. Salt Deposit Density
(mg/cm
2)
Min
m
nominal specific
creepage dist (mm/Kv)
Light
0.03 to 0.06
16
Medium
0.10 to 0.20
20
Heavy
0.20 to 0.60
25
Very Heavy
>0.60
31
- Switching/ Lightning Over voltage
INSULATOR AND INSULATOR STRING DESIGN
Mechanical design considerations
a) Everyday Loading Condition
Everyday load 20 to 25% of insulator rated strength.
b) Ultimate Loading Condition
Ultimate load on insulator to not exceed 70% of its
rating. This limit corresponds roughly to pseudo-elastic
limit.
c) In addition, capacity of tension insulator strings at least
10 % more than rated tensile strength of the line
conductors.
Earthwire
Function
To protect conductor against lightning flashovers
To provide a path for fault current
Maximum allowable fault current (I) through
earthwire mainly depends on
Area of earthwire (A)
Maximum permissible temperature
Time of short circuit (t)
I varies proportional to A and inverse proportion to sqrt (t)
HARDWARE FITTINGS
For attachment of insulator string to tower
D-Shackles,Ball clevis, Yoke plate, Chain link
For attachment of insulator string to the conductor
Suspension & tension assembly
Fittings like D-Shackles, Socket clevis, chain link
For protection of insulator string from power follow
current
Arcing Horn
For making electric field uniform and to limit the electric
field at the live end
Corona Control Ring/ Grading Ring
For fine adjustment of conductor sag
Sag Adjustment Plate, Turn Buckle
HARDWARE FITTINGS-Design
Suspension Assembly
Shaped to prevent hammering between clamp & conductor
To minimize static & dynamic stress in conductor under various
loading conditions
Minimum level of corona/RIV performance
For slipping of conductor under prescribed unbalanced conditions
between adjacent conductor spans
Tension Assembly
To withstand loads of atleast 95% of conductor UTS
To have conductivity more than that of conductor
Sag Adjustment Plate/ Turn Buckle
To adjust sag upto 150mm in steps of 6mm
Corona Control Ring/ Grading Ring
To cover atleast one live end insulator disc
To cover hardware fittings susceptible for Corona/RIV
ACCESSORIES FOR CONDUCTOR &
EARTHWIRE
For joining two lengths of conductor/earthwire
Mid Span Compression joint for Conductor/ earthwire
For repairing damaged conductor
Repair Sleeve
For damping out Aeolian vibrations
Vibration Damper for conductor & earthwire
For maintaining sub conductor spacing along the span
Spacers
For damping out Aeolian vibrations, sub span oscillation and to
maintain sub conductor spacing
Spacer Damper
ACCESSORIES FOR CONDUCTOR &
EARTHWIRE- Design
Mid Span Compression joint for Conductor/ earthwire &
Repair Sleeve
To withstand at least loads equivalent to 95% of the
conductor UTS
To have conductivity better than equivalent length of
conductor (99.5% Aluminium)
WIND INDUCED VIBRATIONS
AEOLIAN VIBRATIONS
High frequency, low amplitude vibrations induced by low,
steady & laminar wind
WAKE INDUCED VIBRATIONS
Low frequency, medium amplitude vibrations induced by high
velocity steady winds on bundle conductors
GALLOPING
Very low frequency, high amplitude vibrations induced by high
velocity steady winds on conductors with asymmetrical ice
deposit
FACTORS INFLUENCING VIBRATION PERFORMANCE
TYPE , STRANDING & DIA OF CONDUCTOR, EARTHWIRE
CONDUCTOR/EARTHWIRE TENSION
SUB-CONDUCTOR SPACING IN BUNDLE CONDUCTORS
BUNDLE CONFIGURATION
VIBRATION CONTROL DEVICES
VIBRATION DAMPERS
Commonly used for
vibration control of single
conductor systems as well as
bundle conductors
alongwith spacers
SPACER DAMPERS
Used for vibration control of
bundle conductors
(instead of combination of
vibration dampers &
spacers)
First 765 kV Single Circuit
Transmission Lines Of
POWERGRID
SALIENT DESIGN CONSIDERATIONS & IMPORTANT
PARAMETERS OF 800KV KISHENPUR -MOGA
TRANSMISSION LINE
ELECTRICAL DATA
A). NOMINAL VOLTAGE 765KV
B). MAXIMUM SYSTEM VOLTAGE 800KV
C). LIGHTNING IMPULSE WITHSTAND VOLTAGE 2400kVp
D). POWER FREQUENCY WITHSTAND VOLTAGE (WET) 830 kVrms
E). SWITCHING IMPULSE WITHSTAND VOLTAGE (WET) 1550 kVp
F). MINIMUM CORONA EXTINCTION VOLTAGE (DRY) 510kVrms
G). RIV AT 1 MHZ FOR PHASE TO EARTH VOLTAGE 1000uV
OF 510 kVrms
- RI AND AN LEVELS ARE WITHIN INTERNATIONAL
ACCEPTABLE LIMITS.
LOADING CRITERIA (800 KV Kishenpur-Moga)
- WIND ZONE - 4 (47M/SEC BASIC WIND SPEED).
- 150 YEAR RETURN PERIOD. AS PER REVISED IS-802.
- DESIGN WIND PRESSURE ON CONDUCTOR - 1825 Pa
- NARROW FRONT WIND LOADING EQUIVALENT TO
WIND SPEED OF 250 KM/HR. A PPLIED ON TOWER
BODY.
- RULING SPAN - 400 M
- MAXM. WIND SPAN - 400 M
- WEIGHT SPANS -
MAXM - 600M FOR SUSPENSION & 750 M FOR
TENSION TOWERS
MINM - 200M FOR SUSPENSION & -200M FOR
TENSION TOWERS.
DESCRIPTION
ALTERNATIVES/PARAMETERS/ RESULTS
Conductor Bundle (I) 8 nos. ACSR types with dia ranging from 30.56mm to 38.2mm. (2) 5 nos.
ACAR types with dia ranging from 30.40mm to 35.80mm. (3) 5 nos. AAAC
types with dia ranging from 31.50mm to 35.8mm.
Spans
300 m,350 m,400 m,450 m,500 m,550 m,600 m
Basic Design Considerations
(A) Wind Zone
(B) Reliability Level
(C) Power Flow
(D) System Voltage
Wind Zone 4 as per IS:875(1987)
2 as per IS:802 (1995)
2500 MW
800kV
Results
(A) Optimum Conductor Bundle
(B) Span
i. Ruling
ii. Maximum Wind Span
iii. Weight Spans
iv. Maximum ratio wind to weight span.
QUAD ACSR BERSIMIS
400 m
400 m
200 to 600 m for suspension towers, -200 to 750 m for tension towers
1.4
Line Parameters
(A) Clearances
i. Live Metal Clearance
ii. Minimum Ground Clearance
iii. Minimum Phase Clearance
(B) Insulator String
i. Suspension Towers
0 deg. (I-V-I)
5 deg.(I-V-I)
15 deg. (V-V-V)
(C) Interference Performance
i. Audible Noise
ii. Radio Interference
5.10 m for switching surge,1.3m for power frequency
15.0m
15.0 m
Double I Suspension with 2x 40 nos, 120 kN disc insulators and single
suspension V string with 35 nos, 210kN disc insulators in each arm.
Double I Suspension with 2x 40 nos, 120 kN disc insulators and double
suspension V string with 2x35 nos, 160/210kN disc insulators in each arm.
Double V Suspension with 2x35 nos, 210kN disc insulators in each arm
58dBA
50 dB/1µV/m at 834 kHz
800KV S/C KISHENPUR-MOGA TRANSMISSION LINE
765 kV S/C Kishenpur-Moga Transmission Line
(Horizontal Configuration)
New Generation 765 kV Single
Circuit Transmission Lines Of
POWERGRID
Special Features
Delta Configuration with I V I Insulator
Strings
Reduced Right of Way - 64 m (instead
of 85 m for Horizontal Configuration
Lines)
ROW = 85 Mts ROW = 64 Mts
765 kV S/C Delta Configuration Transmission
Line
765 KV SUBSTATION AT
SEONI
765 kV S/C Line - ELECTRIC FIELD (kV/m)
0
2
4
6
8
10
12
0 5 101520253035404550
Lateral distance (m )
Electric Field (kV/m)
HORIZONTAL CONFIGURATION
DELTA CONFIGURATION
DESIGN & OPTIMIZATION STUDIES
FOR 765 KV D/C TRANSMISSION LINE
Electrical Line Parameters
(Same as 765 kV S/C)
Nominal Line Voltage: 765kV r.m.s
Maximum Line Voltage: 800kV r.m.s
Switching Impulse Withstand level: 1550 kV peak
Air gap clearances : 5.6 m at 0 deg
4.4 m at swing corresponding
to 2 yr return period
1.3 m at swing corresponding
to 50 yr return period
DESIGN & OPTIMIZATION STUDIES
FOR 765 KV D/C TRANSMISSION LINE
Conductor – Bundle Alternatives
Quad ACSR Moose (4* 31.77 mm dia)
Quad ACSR Bersimis (4* 35.05 mm dia)
Quad ACSR Lapwing (4* 38.2 mm dia)
Hexa ACSR Zebra (6* 28.62 mm dia)
Hexa ACSR Cardinal (6* 30.4 mm dia)
Hexa ACSR Moose (6* 31.77 mm dia)
DESIGN & OPTIMIZATION STUDIES
FOR 765 KV D/C TRANSMISSION LINE
DESIGN & OPTIMIZATION STUDIES
FOR 765 KV D/C TRANSMISSION LINE
Alternatives RIV at ROW edge in dB/µV/m
Quad Moose 53.8
Quad Bersimis 49.6
Quad Lapwing 45.7
Hexa Zebra 38.9
Hexa Cardinal 37.0
Hexa Moose 35.8
Radio Interference
Alternatives A.N. at L5 LEVEL at ROW edge in
dBA
A.N. at L50 LEVEL at ROW edge in
dBA
Quad Moose 63.8 62.8
Quad Bersimis 63.2 61.6
Quad Lapwing 62.0 59.6
Hexa Zebra 58.5 54.6
Hexa Cardinal 58.1 53.7
Hexa Moose 57.7 52.9
Audible Noise
DESIGN & OPTIMIZATION STUDIES
FOR 765 KV D/C TRANSMISSION LINE
Insulator Strings
Conductor Bundle “I” Suspension String insulator rating Tension String insulator rating
HEXA Zebra 2 X 160 ; 2 X 35 nos. 4 X 210 ; 4 X 35 nos.
HEXA Cardinal 2 X 160 ; 2 X 35 nos. 4 X 320 ; 4 X 33 nos.
HEXA Moose 2 X 160 ; 2 X 35 nos. 4 X 320 ; 4 X 33 nos.
Conductor Bundle Estimated Capital Cost (in Rs Lakhs
per km)
Percentage Increase
HEXA Zebra 240 Base
HEXA Cardinal 264 10.0 %
HEXA Moose 278 15.8%
Comparative Capital Cost of Line
DESIGN & OPTIMIZATION STUDIES
FOR 765 KV D/C TRANSMISSION LINE
Conductor Bundle Losses (kW/km) at 2500 MVA/ckt
Peak Average
HEXA Zebra 286 115
HEXA Cardinal 245 98
HEXA Moose 232 93
Line Losses
Comparative PWRR
Conductor Bundle PWRR of capital cost of line (in
Rs lakhs/ km)
PWRR of losses (in Rs
lakhs/km)
Total PWRR (in Rs
lakhs/km)
HEXA Zebra 360 390 750
HEXA Cardinal 396 334 730
HEXA Moose 417 317 734