9th Line PPT for automotive vehicle.pptx

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1. DKEPL

2. Deusch Kyosei Engineering Pvt. Ltd. PLANT A – 82, Sector -57 Noida Delhi NCR 201301 Uttar Pradesh INDIA

3. One Separate Line Dedicated to Agriculture Cables has been made with upgradation pokayoke facilitated and addition of machine enabling DKEPL to Manufacture Heavy Push Pull Cable

4. Manufacturing Process capability of Cables for Tractor, Construction and Agriculture Industries

5. Process Flow for Push Pull Cables

6. Process Flow for Push Pull Cables

7. Process Flow for other Cables

8. MANFACTURING FACILITIES DETAIL

9. MANUFACTURING DETAIL OUTER CUTTING AUTO OUTER CUTTING POKA YOKE(SENSOR) INSTALLED FOR CUTTING LENGTH POKA YOKE FOR OVER SIZE OUTER DIA/JOINT CHECKING DUST COLLECTOR INSTALLED ENERGY EFFICIENT AIR PRESSURE CONTROLLED (C.P. AND SOP SPECIFY) AUTOMATIC QUANTITY VAERFICATION MAT TO AVOID SCRATCH DURING OPERATION AUTO OUTER CUTTING MACHINE QUALITY CONTROLS AT STAGES ADVANTAGES AND FEATURES (FOR 7 MM AND BELOW OUTER)

10. MANUFACTURING DETAIL OUTER CUTTING TOUCH SENSOR BASED SEMI AUTOMATIC CUTTING SAFETY FEATURES PROVIDED ADJUSTABLE STOPPER SEMI AUTOMATIC OUTER CUTTING MACHINE QUALITY CONTROLS AT STAGES ADVANTAGES AND FEATURES (ABOVE 7 MM OUTER)

11. OUTER BUFFING BUFFING MACHINE REMOVE OUTSIDE FLASHES OF OUTER EFFICIENTLY DUST COLLECTOR LIMIT SAMPLE DISPLAYED MAT TO AVOID SCRATCH DURING OPERATION QUALITY CONTROLS AT STAGES ADVANTAGES AND FEATURES MANUFACTURING DETAIL

12. OUTER DEBURRING DEBURRING MACHINE REMOVE INSIDE FLASHES OF OUTER EFFICIENTLY SPECIAL TOOL USED FOR DEBURRING DUST COLLECTOR LIMIT SAMPLE DISPLAYED MAT TO AVOID SCRATCH DURING OPERATION QUALITY CONTROLS AT STAGES ADVANTAGES AND FEATURES MANUFACTURING DETAIL

13. AIR PASSING AND CLOSE CHECKING AIR PASSING OPERATION AIR PASSING FROM OPPOSITE SIDE OF DEBURRING. EJECT INSIDE FLASHES OF OUTER CONTROL INNER MOVEMENT ISSUES CONTROL REJECTION RELATED TO OUTER CLOSE DUST COLLECTOR PROVIDED SCRATCH FREE STATION QUALITY CONTROLS AT STAGES ADVANTAGES AND FEATURES CLOSE CHECKING OPERATION DUST COLLECTOR MANUFACTURING DETAIL

14. OUTER SWAGING PNEUMATIC CYLINDER BASED WORKING BETTER LOAD IN PLACE OF CRIMPING. HIGH SURFACE FINISH MANY CRIMPING SIZES CAPABILITY IN A SINGLE DIE. HIGH ACCURACY CRIMPING SIZE CAN OBTAIN BY THIS PROCESS. QUALITY CONTROLS AT STAGES ADVANTAGES AND FEATURES SWAGING MACHINE (FOR HEAVY OUTER CRIMPING MORE THAN 7 MM ) NEW ADDITION

15. CASING CAP/ADJUSTER STAKING SPRING LOADED SENSOR PROVIDED FIXTURE FOR PART MOUNTING SAFETY FEATURES (USED BOTH HAND TO OPERATE) QUALITY CONTROLS AT STAGES ADVANTAGES AND FEATURES CRANK PRESS (3 TON) (FOR OUTER CRIMPING 7 MM AND LESS )

16. ROUND/ROLLER STAKING PNEUMATIC CYLINDER BASED WORKING BETTER LOAD IN PLACE OF CRIMPING. HIGH SURFACE FINISH MANY CRIMPING SIZES CAPABILITY IN A SINGLE DIE. HIGH ACCURACY CRIMPING SIZE CAN OBTAIN BY THIS PROCESS. QUALITY CONTROLS AT STAGES ADVANTAGES AND FEATURES ROUND STAKING (ONLY FOR PUSH PULL CABLE ) NEW ADDITION

17. INNER CUTTING AUTO CUTTING POKA YOKE(SENSOR) INSTALLED FOR CUTTING LENGTH ENERGY EFFICIENT AUTOMATIC QUANTITY VERIFICATION INNER END ARC WELDED (ELIMINATED INNER END WIRE OPEN ISSUE) GAUGE PROVIED FOR INNER END DIA CHECKING AUTO ARC INNER CUTTING MACHINE QUALITY CONTROLS AT STAGES ADVANTAGES AND FEATURES

18. INNER STRIPPING ADVANTAGES AND FEATURES PLC BASED MACHINE STOPPER FOR STRIPPING LENGTH CONTROL SAFETY FEATURES PROVIDED SCRATCH FREE STATION. QUALITY CONTROLS AT STAGES NEW ADDITION

19. AUTO GREASING AND INNER INSERTION INNER INSERTION M/C AUTO GREASING AND INNER INSERTION JIG PROVIDED FOR WRONG SIDE INSERTION AUTO EJECTION AFTER INSERTION OF INNER TAFFLON SHEET PROVIDED TO AVOID SCRATCHES AUTO GREASE DISPENSER SCRATCH FREE STATION. QUALITY CONTROLS AT STAGES ADVANTAGES AND FEATURES TAFLON SHEET MANUFACTURING DETAIL Auto Grease Dispenser

20. ROD/SCREW STAKING PNEUMATIC CYLINDER BASED WORKING SPRING LOADED SENSOR PROVIDED FIXTURE FOR PART MOUNTING SAFETY FEATURES (USED BOTH HAND TO OPERATE) QUALITY CONTROLS AT STAGES ADVANTAGES AND FEATURES FIXTURE SENSOR HYDRO PNEUMATIC (30 TON)

21. TRAVEL LENGTH CUTTING TRAVEL LENGTH CUTTING M/C Safety Covers installed Close tolerance for working Checking Gauge Provided QUALITY CONTROLS AT STAGES ADVANTAGES AND FEATURES CHECKING GAUGE M/C

22. END FORMING END FORMING M/C Features like touch & operate installed Pneumatically operated Touch Sensor Based Very Low energy consuming machine Checking gauge Provided Limit sample Displayed Scratch Free Station QUALITY CONTROLS AT STAGES ADVANTAGES AND FEATURES GAUGE MANUFACTURING DETAIL

23. DIE CASTING DIE CASTING M/C High class casting finish Temp. defined for Zinc, goose neck, nozzle, furnace by Controlled PLC Panel. If Temp. up/down machine will not work And Buzzer . Water temp. gauge provide for controlling cooling time and temp. Camera installed to detect improper position of inner wires and machine will not run. Trimming at same machine (two operations in one machine). Limit Sample Displayed Jig made for straight position of Cable during Die casting Space made for Zinc Pre-Heating. Slug Cleaning Hourly basis. QUALITY CONTROLS AT STAGES ADVANTAGES AND FEATURES TRIMMING CASTING Jig

24. SOLDERING SOLDERING POT TEMPERATURE CONTROLLED DUCTING PROVIDED QUALITY CONTROLS AT STAGES ADVANTAGES AND FEATURES GAUGE

25. PROOF LOAD TESTING PROOF LOAD M/C Buzzer provided for Load failure part Auto Ejection of OK cable 100% Marking on OK Cable PLC based operation Capacity up to 1000 kgf QUALITY CONTROLS AT STAGES ADVANTAGES AND FEATURES

26. BATCH MARKING BATCH MARKING M/C PLC Based operation with Adjustable batch marking position . Batch mark any matter (DKEPL DDMYY Part No.) as per need Temperature Controller Provided. Scratch free station. QUALITY CONTROLS AT STAGES ADVANTAGES AND FEATURES

27. FINAL INSPECTION Check total length of cable in respect of master sample Sliding force checking by push pull meter Verify positioning of every part Verify Part missing QUALITY CONTROLS AT STAGES ADVANTAGES AND FEATURES Push Pull Meter