A PROJECT ON ATHANI SUGAR LIMITED.(RAJU & SHWETA)

it's a report on study about the athani sugar's ltd dpt vase.

1. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR



‘‘A REPORT ON ORGANISATION STUDY AT ATHANI
SUGAR LIMITED NAVALIHAL”



(Field Work Training Report)

Submitted To
Athani Sugar Ltd Navalihal.

Submitted By:

Ramanna Nadageri
Nagesh Pojeri
Raju chogala
Sweeta Mane
M.S.W (HR)



INTERNAL GUIDE EXTERNAL GUIDE
Mr. Chidanand Dhavaleshwar Mr. Sanjay Kayapuri
Department of Social Work Lebour Officer Athani
Rani Channamma University Sugar Navalihal
Vijayapur

DEPARTMENT OF SOCIAL WORK
RANI CHANNAMMA UNIVERSITY
PG CENTRE, VIJAYAPUR

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RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR




We would like to thank the management Of Athani Sugar Ltd
Navalihal for allowing me to carry out my Field Work at Their
esteemed organization,
We would like to acknowledge with profound express
gratitude and reverence the help and guidance of Mr. . (General
Manager-HR) Thani Sugar Ltd Navalihal & Mr. Sanjay Kayapuri
(Labor Officer) my external guide which was certainly a motivating
factor towards successfully completion of my report.
We would like to thank Dr.K.L.Morthi Director of P.G Centre
Vijayapur and HOD of social work Department Prof.G.B.Sonar and
thank for social work department of Rani Channamma University.
Last but not least we thank My parents and my friends and each
and every one who directly and indirectly helped me in making the
Training successful and memorable one
Place: VIJAYAPUR RAMANNA NADAGERI

Date: NAGESH PUJERI

RAJU CHOGALA

SWEETA MANE

ACKNOWLEDGEMENT

3. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR





We hereby declare that project for in titled “Organisation
Study’’ conducted at Athani Sugar Navalihal, has been prepared by us
during the academic year 2014.Under the valuable guidance of Mr.
Sanjay Kayapuri Labour Officer Athani Sugar Navalihal.
All the findings in this report are purely base on the
data collect through the interaction ,observation ,websites and some
standard books .We also declared at this project is the result of our
effort and has not been submitted to any university or Institution for
award or any degree.

Place – Navalihal
Date -






DECLARTION

4. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR


Introduction of the Company:-
Name Athani Sugar Limited
Establishment 1995
Status Public limited
Location of the Unit Athani Sugar Limited
Vishnunna Nagar (Madhhavi)
Post:- Navalihal – 591234
Tq: - Athani Dist: - Belguam
Tele Fax: - 08339-280103
Email: - [email protected]
Name of The concerned 1) Indian Renewable Energy
Development Agency Ltd.
2) IFCI Ltd
3) Bank of India
4) SBI Bank
5) Vijayapur DCC Bank.
6) ICIC Bank Ltd.
7) ING VYSYA Bank Ltd.
Registered office Vishnunna Nagar (Madhhavi)
Post: - Navalihal – 591234
Tq: - Athani Dist:- Belguam
Tele Fax: - 08339-280103
Auditors M/s A.D.Shinde & co
Chartered Accountants (KOLHAPUR)

5. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR


Board of Directors: - In this company 15 boards of directors
are there including chairman & vice chairman.

SL.No

01)

02)

03)

04)

05)

06)

07)

08)

09)

10)

11)

12)

13)

14)
Name

Shri. Shriman.B.Patil

Shri. Shrinivas .S. Patil

Shri. Yogesh.S.Patil

Shri. R.A.Latake

Shri. Mahavir.D. Danoli

Shri. Prakasg.M.Patil

Shri. Bharat.M.Patil

Shri. Ashok.N.Patil

Shri. Nivritti. Jadgav

Shri. Suhas.S,Patil

Shri. Parkash.V.Chavan

Shri. Uttam.P.Patil

Shri. Shankarro.S.Patil

Shri. Abdulrezak.D. Mulla
Position Held

Chairman

Executive Director

Additional Director

Project co-ordinate

Director

Director

Director

Director

Director

Director

Director

Director

Director

Director

6. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR


Vision of The Company:-


 Development of the company.
 To produce the best quality of sugar to satisfy the
customers.
 To achieve greater security of material.
 To become the most efficient producer end to end
integration to improve margins.
 To expand its capacity achieves end to end integration to
margins.
 To bring overall productivity and efficiency throughout the
organization epically by value addition of its product in sugar
a fluent waste.

Mission of The company:-

 To become world class sugar producer in the nation.
 To improve the holders wealth by sustained profitable
and financial growth.
 To create a better environment intellectual satisfying
and professionally rewarding to the employees.
 To fulfill national and social obligation @ the
responsible citizen of the company.

Objectives of the company :-

 To obtain better price for sugar cane.
 To provide employment.
 To make overall development of athani taluka
especially within the area of operation.

7. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR


Organization Chart of The Company:-

Chairman & MD

General manager

Accounts Purchase & Store Department

Dy. Chief account


Cane
A/c
Finance Sales Share Purchase Store Store
A/C
Biogases
Sales




Peon Cashier Sale Asst Peon Clark &
Computer
Opt
Clark &
Computer
Opt
Mazdoor


Chief Account
Clerk Sale.Exe Asst Clerk Clark &
Computer
Opt
Store
Asst
Asst
A/C
Clerk
Attended Mazdoor
Peon

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RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR



Objective of Study:-

 To study the operating cycle of the Company.
 To know the determined organization structure of athani
sugar Ltd.
 To study the company financial position.
 To understand working of the all department.

Product and service profile:-

 Production of sugar:-
I. Large-30
II. Midem-30
III. Small-30
 Production of alcohol
 Production of compost
 Production of power (Electricity)


-: Department of all Athani Sugars:-

Admin Department:-

Admin Department is head
department of the all departments admin department is handling
boll the factory and all department.

9. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR


The administration department is also making the new police
for the company developing purpose and labour grooving
purposely they are making new polices like safety polices, Medical
police, Insurance police, and Environment police.

The athani sugars factory is going on the admin
department. The admin department is book boon of the factory
and all departments.

The admin department giving the suggestions to all
department for the improving the factory production and
introducing the new production to the society are people and the
main function are insurance, tender, correspondences and since
reinstalling.


 Structure Of The Admin Department :-

Chairman & Managing Director

Executive Director





Whole time Director
Project co-ordinate

10. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR









Agriculture Department:-

Agriculture department is doing off season field
staff is allotted with village use cane service work. The enter serves is
updated in computer and accordingly list is prepared.
At the commencement of the season field staff
will prepared date wise harvesting program based on the list, there
after cat the cane cutting orders or issue?

Objectives:-

 To grow diseases and past.
 To grow maximum sugarcane in the near area of
operation.
 To yield good quality of sugarcane.
Law officer Office superintendent
Clark
Clark

11. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR


 High recovery verifies.
 To enhance overall department of the cultivators.
 Main work with formers.
 The work is divided in to 2 wings.
 Development wing.
 Procurement wing.


Developing wing.

It is related to activity doing in the field like
altravation of sugarcane the factory providing fertilizer doze to the
formers train them by calling scientist to give various methods to
develop good crops give them demonstration the development or
field supervisor deserve the cops and advice formers for inter
callravation forming they grow 2 variations co- 86032 and co-c-611
both duration one year after material period. The filed duration one
year after maturity period .The field duration one year the field
supervisor with the help of re-lactometer or brick meter cane the
quality of juice.

Procurement wing :-
Program for harvesting of cane and transportations
to the factory. The cutting of sugarcane in done the factory here
labors for 5800 Tone (one person per day) the factory offer. The cane
is control in cane great of this the work of the department.

12. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR


 Structure of Agriculture Department:-
















Chief Agriculture
Procurement Admin
Cane
Procurement
Officer
Asst Cane Agar
Oversees
Held clerk
Computer Officer
Operator Operator Operator clerk clerk clerk

13. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR


Sales and executive department:-

The main work of this department is to
after sales of product based on tender.

 Sugar -Based on tender.
 Power -Based on tender.
 Distillery –Direct approach.


 Functions of sales department:-

 Final section of tender.
 Maintain book keeping.
 Maintain the record.
 All sales related.
 Providing is part to finance management.

 Objectives:-

 Main function of sales department is to affect sales is
concerned with the transfer of ownership or merchants
on terms satisfactory buyer and sales.

 The basic objectives is obviously the achievement of
profile through services a sales department consists of
person working together with a view to market the

14. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR


product menu factored by the organization itself are
products purchased for sale.
 The sale result of the effort would maturely depend also
on the effort of the other operations and department
such as research, obverse, traffic, finance and credit.
 The sales department is the division of a organization
that is responsible for selling products and service.
 The main objectives of this department in any
organization are to attract and retain customers for the
organization company.


 Sugar packages:-

 50 Kg - (Per 1 bag)
 50Kg -(Just bag)
 100Kg –(Just bag)


 Types of sugar sales:-

 Free sales.
 Lavvy sales.
 Export sales.
 Sales by product:-
 Sugars.
 Molasses.
 Biogas

15. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR



 Structure of Sales Department:-


Chairmen & MD

Whole time Director

Sales Executives






 Purchase Department:-

The work of purchase department is to purchase
required goods in the factory and maintain receipt and
inspection of goods.

Sales Clerk Sales Clerk Sales Clerk

16. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR




 Methods of Purchase:-
Methods of purchasing very accounting to
the nature of the demand in the plant and conditions in the
market in which material are be brought.

Following are the methods generally
used:-

 Purchasing is requirement.
 Purchase for apeaitied period/schedule of purchasing
keeping.
 Track of stock position of major items as indicated in the
daily stock register.
 Negotiations.
 Telephonic quotations.
 Market purchasing.
 Contract purchasing.
 Group purchasing of small items.

17. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR


 Financial aspects of purchasing:-

 Cash and credit purchasing :-

Generally purchasing of big amount made
on credit based some monopoly items payments are made
advance are against delivery purchase generally whosevolas is
small frequency is rare will be purchased or cash payments.

 Purchasing Accounting:-

Purchasing A/c of invoices of suppliers are
connected with store goods respect notes and verified with
purchase orders and documents are completed and passed
for payments.

 Purchasing Procedure:-

 Receipt of the users
 Analysis of the market receipt and manufacturing schedulers
 Issues of enquiry letters.
 Receipts quotations.
 Issue of purchase orders.
 Follow-up of the purchase orders.
 Receipts and inspection of goods.
 Checking and completing the Transportation

18. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR


 Administration Structure:-














Store Department :-
The work of the store department is to store
goods to keep the receipt book with detail nominations and
physically work fiction and verification of gate in word quality and
weight products

 Store Procedure:-

 Receipt of goods and signature of purchase department for
engineering in to gate in word register.
Purchase manager
Asst Purchase manager
Clark
Computer operator
Peon & Driver

19. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR



 The material received are entered in to stores receipt book
with details nominidatures and physically verification
 The GRNS assented spies are sent to purchased and
accounts Department one copy with all documents is
retained with stores
 Daily stock register forwarded to purchase dept for major
item.
 For thirty stock register is forwarded to verification of gate
inward .quantity weight wherever necessary.
 Predation of goods receipt notes after verification of gat
inward. Gauntly weight where necessary.
 The quantity as per GRN is to be posted on bin cards
provided items wise in the receipt Coolum and as per the
concern department.
 All other than above item failing below the minimum stock
level position or nil position as per purchase department
concern department indent department for procurement.
 Wightman of major material is made on weight bridge
depends upon the material incoming and outgoing.
 The six register are main tend which indicates the receipts
consumption and balance in quality value for costing and
A/c purpose this register is attaining which maintaining,
referring, to GNR bin cards, purchase , vouchers cash
vouchers.

20. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR


 Structure of Store Department:-










Distillery Department:-

 Back ground:-
Ethyl alcohol has been used by man since ancient
times in our old books there is a regarding ethyl alcohol and was only
utilized for dirking process.
The Egyptians developed the part of extracting
alcohol from fermented mash and their knowledge was passed on
the Arabs who studies perfected the art of distillation between 7
th

and 12
th
century the first commercial style was built in 1808 in
farce.
Store Keeper
Asst Store Keeper
Receipt Clark Issue Clark

21. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR


 Main Process:-

Sugar content in the sugarcane juice in about 15 to 16
W/V out of this about 75 to 80% sugar are recovered for sugar
production and remaining sugar comes with the water santifition
and residual brownish liquid is the called as “molasses “
The molasses is chief readily raw material in the
production of alcohol molasses contains mainly sure rose sum
glusoscand factors, fructose in slates, gums, vexes etc.
Sugar present is the molasses are useful for manufacture
of alcohol during this process sucrose is first converted in glucose
and frcictore by invitee’s enzyme & them this glucose and fracture
is converted in to ethyl alcohol by the micro ----organisms (yeast)
so process is called as fermentation.
Fermentaion is process in which complex organic
substance in conperted in to simplex organic substance by the
action in to simplex organic substance by the action the enzyme
secreted by micro--- organism
Alcohol fermentation is the process in which surcrrsc and
during sugar glucose and fructose are converted in to ethyl
alcohol and carbon dioxide by the action of enzyme invested and
cymas secreted by the micro organism “yeast”

 7 Colum

 Anises column
 Free---rectifier column
 Stripper column
 Extractive distillery column

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RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR


 Rectifier cum ex haut column
 Simmering column
 Fusel oil concentration column or recovery column


 Distillery Products:-

 Rectified spirit.
 Extra neutral alcohol.
 Ethel (absolute alcohol).

 Distillery Process:-

 1
st
stage (5000ml) media.

a) 500 molasses media nutrient.
b) Sterilization.
c) Cool
d) Calare
e) 24hrs

 2
nd
stage 5000ml (molasses +water):-

a) 5000ml ( mol +water).
b) Striation.
c) Cool.

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RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR


d) 500Ml culture media.
e) 24 hrs.

 Culture vessels -1:-

a) 200 loiter mol + water + nutrintph adjust
b) Sterilization at goc.
c) Cooling.

 Function of distillery Department:-

 Production of alcohol.
 Marketing of alcohol.
 Increasing the working capacity of plant.
 To give the maximum production of school.
 To avoid the losers.
 To product the best quality of product.
 To increase the marketing valve of product.

 Importance of this department I the organization:-

 It is one the best source of income.
 It requires minimum manpower.
 It requires minimum utility consumption.
 It gives maximum production.

24. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR


Environmental Department:-

After the production of a sprit wasted mail aces
water is started and otter it is speeded to iodization than go’s
predicted and to as a fall in a brills after the production of
biogas the west is spreading and a presumed and it is as to
agriculture.

 Functions of Environment:-

 Recycling wasted water and using.
 Control the air the pollution.
 Control the sound pollution.
 Capture and protect the environment.

a) Per hours- 800 metric ton (gas) police.
b) Per clay -200 tone (compost) pounce.
c) Yearly - 30000 metric ton compost procure.

 Environment Department Process:-

Environment

Spent wash

Biocligester

Presumed

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RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR


Compost

Farmers

Sugar vane

 Structure Of Environment:-












Department Of Chief Engineer:-

This department includes machinery and maintenance
of plant in all technical works.
This department consists the work right from unloading
vehicles up to the juice extracted from the sugar cane and also
wherever the machines are maintenance.
Managing Director
Environmental officer Consultant
Safety
officer
chief
chemist
Helps
2 nas
operations
8 nas
Chemist
&nos
civil
Eng

26. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR


 Objectives Of Engineering Department:-


 Maintenance of all technical works.
 Development of the company.

 Engineer Department workers:-

Total engineering department 3,500 workers.

 Structure Of Engineering Department:-





Deputy Manager







Head of Department (HOD)
Mechanical
Instrument
Group Head
Group Head

27. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR









Co-Gen Department:-

 For of Season:-

 23 MW generations (max).
 20 MW generations is power.
 18 MW Export.
 2 MW home lands.
 Turbine ---- caustic energy converted in to mechanical
energy.
 Generator / alternator --- mechanical energy converted
in to electrical. (in the form of MW)

 In crushing Season:-

 Power generation is 24 MW.
 For sugar production it is consumption 5 MW.
 Power export to (KEB) 16 MW.
 For co-Gen 2MW
Section head Section head
1o 1o 1o 1o 1o 1o 1o 1o 1o

28. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR


 Per day power generation is 5, 68, 00.
 Export 3, 88,000.K.W.
 Sugar 1, 30,000 K.W.
 Co-Gen 48,400 K.W.
 B gas 1,600 K.W

 Structure Of Department:-















Co- Gen manager
D M
Mechanical
D M
Instrumentation
D M Water
Treatment
D M
Electrical
Asst
Electrical
Engineer
Asst
Mechanical
Engineer
Asst
Instrumentation
Engineer
Asst
Treatment
Engineer
Electrical wireman Helper Training Engineer

29. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR



Finance Department:-
This department work is to follow all
orders and instruction of administrative department and it also
includes maintaining the account and all types of accounting
works. It most important work is giving payment staff and every
month it includes cane accounts & general accounts.

 Cane Accounts:-
It general follows the orders of accounts
section and prepares harvesting bill, transport bill, commission
bill for harvesters and transports. Any advance payment for
crop growers, deduction in the amount if the quality of sugar
cane is low.

 General Accounts:-
This section maintains the accounts of
purchase, sales payment of bill and payment for employees.
Example: grattia, professional and income tax of employees’.
share capital information and records welfare fund
maintenance wear and tear records.

 Responsibilities of functions dept:-

 Supplier payment.
 Cash payment and cash receipt.
 Bank reconciliation.

30. A Report on Organization Study


RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR


 Objectives of Finance Dept:

1. To put corporate money into the best piece this can be
generale long tern profit of the corporation.
2. To ensue you get best quality at the lowest price for
materials supply and services and make purchasing
management one of the durries of your finance
department.
3. Finance department tarn crushing into available fund.

 Stricter of Finance Dept:-
Finance manager













Assistant manager
Account officer
Asst officer
Casher
Clerk

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RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR


Human Resource Department :-
Human resource management
is the planning, organization, controlling, and directing of the
procurement, development, compensation, integration,
maintenance and reproduction of human resource to the end
that individual, organization and societal objective are
accomplished.



 Structure of labour Department :-


Labour office

Assist laboue office




Clerk



Computer operator

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RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR


 Functions Labour Department:-

 Recruitment.
 Selection.
 Training development

 The main fundamental functions of HR department:-

 This department is handling 1100 workers. The
details are as follows.

 Regular:- 400

 Seasonal:- 250

 Trainer:- 200


 Welfare facilities in this department:-

 Canteen.
 Ambulance.
 Medical facility.
 Payment of bonus for effective work.
 School facility for employees’ child

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RANI CHANNAMMA UNIVERSITY PG CENTRE BIJAPUR


Conclusion:-
This 2 months Organization study on Athani sugar
Ltd. Has helped in understanding theoretical aspects of
implications to financial management of company.

Athani Sugar Ltd is very famous foe quality products
in various fields such as sugar, liquor, co-generation etc.

The company follows proper recording system. The
company moves to face the challenges of 21 century. It is well
equipped with modern technology and follows modern
management system.