ANANYA FLUOROPOLYMER COATINGS.pptx

Coating related doc

1. ANANYA FLUOROPOLYMER COATINGS APPLICATORS OF TEFLON ™ APPLICATION OF TEFLON ™ Heat Resistance, Thermal Resistance, Flame Retardant Chemical Resistance, Corrosion Resistance Wear Resistance, Non Wetting, Self Lubrication Easy Mold Release, Non Stick, Easy Clean

2. . . OUR MAJOR CUSTOMERS

3. INTRODUCTION Ananya Fluoro Polymer Coatings is the Sole Proprietorship based firm established in the year 2015 in Bengaluru, Karnataka, (India) is the renowned industry among the clientele due to quality services presented at affordable prices. We are involved in rendering the services of PTFE Coating Service, Teflon Coating, Dupont Coating, Commercial Coating Service, Metal Coating Service and many more. Also engaged in offering Aluminum Oxide Powder.  This domain is very vast as it requires technical information to remain in this ground. The main objective of our industry is to satisfy the customers by rendering superior quality services. With the assistance of highly qualified and skilled team who put their full efforts to perform the activities as per the guidelines of the firm.  They also help in verifying the quality of the services and products with different parameters which give surety about the quality of products. Thus, all the above functions are followed in an appropriate manner which assists us to maintain our goodwill in this competitive place

4. What You Should Look for, in the Best Fluoropolymer Coating (TEFLON) Services? Many people are familiar with Teflon coatings, however that familiarity rarely extends past pots and pans. Teflon coating services vary in strength and type, making this stronghold the perfect choice for industrial products for the food industry, aerospace, and governmental purposes. When used for industrial purposes, not all Teflon coating services are created equal. It’s imperative to make the right choice the first time to avoid any potential issues. So, where do you start? The team at Performance Engineered Components are guiding you through what to look for when browsing services, Teflon types, and how to choose the best service provider.

5. The Nitty-Gritty of Teflon Teflon coating is an imperative part of the production process for metal pieces. The material is versatile, reliable and oh-so-tough. Benefits of Teflon coating includes: Non-reactive to chemicals Smooth, with little friction Water resistant Cost-effective Easy to clean There are several types of Teflon coating spray. Each comes with its own strengths and forms. 1. PTFE PTFE or polytetrafluoroethylene is the most popular Teflon spray due to its versatility. Containing both a primer and top coat, PTFE creates a non-stick surface that withstands high temperatures and chemicals.

6. 2. PFA PFA stands for another tongue twister; perfluoroalkoxy . Durable and versatile, PFA can withstand temperatures up to 500 degrees Fahrenheit and comes in liquid and powder form. 3. FEP Looking for an incredibly water-resistant option? FEP is the choice for you. Fluorinated ethylene propylene copolymer is chemical resistant and also comes in a water-based liquid and powder. 4. ETFE ETFE is, without a doubt, the strongest Teflon coating spray on the market today. If you need a heavy duty coating, this is the Teflon spray you’ve been looking for. Please note that ETFE is only available as a powder. 5. One Coat Spray Everyone loves a “one and done” service. One Coat spray takes ease-of-use to a new level. Teflon One Coat easily sticks to rough surfaces, enhancing Teflon’s already versatile nature. 6. Dry Lubricant Dry Lubricant Teflon spray is similar to One Coat but designed specifically for high-speeds and pressures.

7. How to Choose the Right Teflon Coating There’s versatility in your options but how do you choose the right Teflon? Thankfully there are experts that can help with that! A Teflon consultation is a viable option for organizations that aren’t sure where to start. Rest easy with experts that are committed to industry solutions. Teflon coating is a big choice that affects large industrial items. There is no room for guessing games. Consult an expert for the best service and prices. Performance Engineered Components offers consultation services for all of our Teflon coating services, as well as our recently released products; Plasma Coatings, HVOF, Flame Spray, and Twin Wire Arc.

8. Teflon™ Coatings — Six Basic Types Teflon™ industrial coatings can be used on carbon steel, aluminium, stainless steel, steel alloys, brass, and magnesium, as well as non-metallics such as glass, fiberglass, some rubber, and plastics. Optimum adhesion is obtained by roughening the surface before applying the coating. Except where specifically mentioned, most Teflon™ coatings for industrial use require a primer coat. FDA Approved (Food & Drug Administration Approved) Teflon™ Industrial Coatings Portfolio 1.  Teflon™ PTFE PTFE (polytetrafluoroethylene) nonstick coatings are two-coat (primer/topcoat) systems. These products have the highest operating temperature of any fluoroplastic (260°C/500°F), an extremely low coefficient of friction, good abrasion resistance, and good chemical resistance. PTFE is available only in water-based liquid form. 2.  Teflon™ FEP FEP (fluorinated ethylene propylene copolymer) nonstick coatings melt and flow during baking to provide nonporous films. These Teflon™ coatings provide excellent chemical resistance. In addition to low friction, FEP coatings have excellent nonstick properties. Maximum use temperature is 204°C/400°F. FEP is available in water-based liquid and powder forms.

9. 3.  Teflon™ PFA Like FEP, PFA ( perfluoroalkoxy ) nonstick coatings melt and flow during baking to provide nonporous films. PFA offers the additional benefits of higher continuous use temperature (260°C/500°F), film thicknesses up to 1,000 micrometers (40 mils), and greater toughness than PTFE or FEP. This combination of properties makes PFA an excellent choice for a wide variety of uses, especially those involving chemical resistance. PFA is available in both water-based liquid and powder forms. 4.  Tefzel ™ ETFE ETFE is a copolymer of ethylene and tetrafluoroethylene and is also sold under the Tefzel ™ trademark. Although not fully fluorinated, ETFE has excellent chemical resistance and can operate continuously at 149°C/300°F. This resin is the toughest of the fluoroplastics and can be applied at film builds up to 1,000 micrometers (40 mils) to provide a highly durable finish. ETFE is available in powder form. 5. Teflon™ One Coat These solvent-based liquid coatings are formulated with special blends of fluoroplastics and other high-performance resins to improve toughness and abrasion resistance. Because the film components stratify during baking, most of the fluoroplastic properties (such as low friction and nonstick character) are retained. The resins provide adhesion and abrasion resistance. These products can sometimes be applied to smooth, clean metal. Bake requirements vary, depending on the specific coating.

10. 6. Teflon™ Dry Lubricant Dry lubricant coatings are special versions of Teflon™ technology designed to provide lubrication under high-pressure/velocity (PV) conditions. These products are solvent-based, one-coat systems that are usually cured between 260°C/500°F and 371°C/700°F

11. HALAR ® COATING AND PVDF COATING FOR ACID RESISTANCE Coatings made from  Halar ® provide excellent chemical resistance and good electrical properties to equipment operating in temperatures from -50°C to +175°C. Suitable for full vacuum applications, Halar ® coatings combine outstanding abrasion resistance with excellent impact strength. Coatings made from Halar ® are also available to comply with FDA regulations. Thickness of coating from 800 microns to 1000 microns.   Temperature Resistance - 50 Degree C to + 175 Degree C Features: High dielectric strength Excellent resistance to weathering Ability to self extinguish Abrasion resistance High Chemical Resistance

12. Mechanical Property ASTM Unit PTFE FEP PFA ETFE PVDF ECTFE Polyimide Coeffecient of Friction D 1894 <3m/min 0.1 0.2 0.2 0.23 0.48 Specific Gravity D 792 2.13-2.22 2.15 2.15 1.70-1.78 1.76 1.68 Tensile Strength D1457 Mpa 21-35 23 25 40-47 231 D1708 psi 3k-5k 3400 3600 5.8k-6.7k 4500 6000 33,500 Elongation D1457 % 300-500 325 300 150-300 50 200 72 D638 Flexural Modulus D790 Mpa 500 600 600 1000 psi 72,000 85,000 85,000 145,000 240×103 Folding Endurance D2176 cycles >106 5-80×103 10-500×103 10-27×103 285 Impact Strength D256 J/m 189 No No No No 78 (ft.lb/in) -4 Break Break Break 3.8 Break 0.58 Hardness D2240 Shore D 50-65 56 60 63-72 80 75 Water Absorption D570 % <0.01 <0.01 <0.03 <0.03 0.04 <0.01 2.8 To our belief, the information contained herein is an accurate representation of the data available on the date of this publication. Ananya Fluoropolymer Coatings  makes no warranties, expressed or implied, or accepts any liability in connection with this information or its use. This information is for the use of technically skilled persons at their own discretion and Ananya Fluoropolymer Coatings  makes no claims as to the actual performance characteristics of any material(s)s listed herein when employed under any end use condition(s). Nothing herein is to be taken as a license to operate under or a recommendation to infringe any patents .

13. Thermal Property ASTM Unit PTFE FEP PFA ETFE PVDF ECTFE Polyimide Melting Point D3418 C 327 260 305 245-280 220-227 220-227 None F 621 500 582 473-536 428-441 428-441 Upper Service Temp UL746B C 260 204 260 155 160 135 400 F 500 400 500 311 320 275 752 Coeff Thermal Expansion 10E-5 per F 8 8 Coeff Thermal Conductivity Btu-in.hr-ft2-F 1.35 1.65 1.2 1.1 Flame Rating UL94 VO VO VO VO VO VO VO Limiting Oxygen Index D2863 % >95 >95 >95 30-36 52-64 37 Heat of Combustion D240 MJ/kg 5.1 5.1 5.3 13.7 (Btu/lb) 2,200 2,200 2,300 5,900 To our belief, the information contained herein is an accurate representation of the data available on the date of this publication. Ananya Fluoropolymer Coatings  makes no warranties, expressed or implied, or accepts any liability in connection with this information or its use. This information is for the use of technically skilled persons at their own discretion and Ananya Fluoropolymer Coatings  makes no claims as to the actual performance characteristics of any material(s)s listed herein when employed under any end use condition(s). Nothing herein is to be taken as a license to operate under or a recommendation to infringe any patents.

14. Electrical Property ASTM Unit PTFE FEP PFA ETFE PVDF ECTFE Polyimide Dielectric Strength D149 (v/mil) 450 1000 2000 1280 7700 Dielectric Constant D150 1MHz 2.1 2.1 2.1 2.6 2.5 3.4 Dissipation Factor D150 1MHz <0.0001 0.0006 0.0001 0.009 0.0018 Arc Resistance D495 sec >300 >300 >180 122 Volume resistivity D257 ohm.cm >1018 >1018 >1018 >1017 105 1.5×1017 Surface resistivity D257 ohm.cm >1018 >1016 >1017 >1015 To our belief, the information contained herein is an accurate representation of the data available on the date of this publication. Ananya Fluoropolymer Coatings  makes no warranties, expressed or implied, or accepts any liability in connection with this information or its use. This information is for the use of technically skilled persons at their own discretion and Ananya Fluoropolymer Coatings  makes no claims as to the actual performance characteristics of any material(s)s listed herein when employed under any end use condition(s). Nothing herein is to be taken as a license to operate under or a recommendation to infringe any patents.

15. OTHER MAJOR SERVICES PVC Coating, Polyamaide NiCoTef , Metallizing, Arc Spray, Flame Spray PVC Coating PVC Coating Polyvinyl chloride, or PVC, is an alternative coating material to plastisol coating. PVC resin is typically hard and inflexible, and yet when mixed with a plasticizer additive, it becomes more flexible, and thus is a popular material choice for dip coating. 2) NiCoTef Composition NiCoTef , which incorporates Teflon at 23-25%, yields a lower coefficient of friction than is provided by most conventional coatings. Because the Teflon is co-deposited with the nickel/phosphorous rather than applied to the surface in a subsequent operation, a continuous supply of PTFE (polytetrafluoroethylene) is provided throughout the life of the coating.

16. Applications of NiCoTef Dry lubrication for sensitive applications where conventional lubricants cannot be used. Continuous self-lubrication of assemblies. Increased efficiency, quieter operation and reduced downtime. Resistance to corrosive environments for more reliable part operation. Accurate control of dimensions and uniform coverage of all areas. Resistance to wear and galling for extended component life. 3) Metallizing It involves heating the coating metal to its boiling point in a vacuum chamber, then letting condensation deposit the metal on the substrate's surface. Resistance heating, electron beam, or plasma heating is used to vaporize the coating metal. Vacuum metallizing was used to deposit aluminum on the large glass mirrors of reflecting telescopes, such as with the Hale telescope. Thermal spray processes are often referred to as metallizing. Metals applied in such a manner provide corrosion protection to steel for decades longer than paint alone. Zinc and aluminum are the most commonly used materials for metallizing steel structures. Major advantages of the flame spray process are that the coatings are available for almost instant use with no drying or curing times and there is no risk of damaging the component. Flame spray systems are commonly manually operated but it is possible to semi-automate or fully automate the process if required

17. 4)Arc Spray  In the arc spray process, the raw material in the form of a pair of metallic wires, is melted by an electric arc. This molten material is atomised by a cone of compressed air and propelled towards the workpiece. The molten spray solidifies on the component surface to form a dense, strongly adherent coating suitable for Corrosion Protection or component Reclamation. Sprayed coatings may also be used to provide Wear Resistance, Electrical & Thermal Conductivity or Free Standing Shapes. Major advantages of the arc spray process are that the coatings are available for almost instant use with no drying or curing times and there is no risk of damaging the component. In addition, the deposits possess a higher degree of bond strength than most other thermally sprayed deposits and the use of compressed air and electricity alone mean more economic coatings. 5)Flame Spray   In The Flame Spray process that uses an oxy-fuel flame to melt wires and in some cases powders or ceramic rods. The molten material is then atomized with compressed air to create a spray stream that applies the coating onto the surface being sprayed. The molten spray solidifies on the component surface to form a dense, strongly adherent coating suitable for Corrosion Protection or component Reclamation. Anti-corrosion coatings are typically applied with oxy-propane systems. Engineering coatings are typically applied with oxy-acetylene systems. Where propane is not available, oxy-acetylene systems can apply anti-corrosion coatings. Sprayed coatings may also be used to provide Wear Resistance, Electrical & Thermal Conductivity or Insulation or Free Standing Shapes.