Bajaj Production Planning and Control (PPC)

1. Presented by - SIDDHESH BAGWE 06 VARUN ACHARYA 01 NINAD BHILARE 10 DHIRAJ CHORGHE 14 KUNAL KADAM 30 DEEPAK KAMBLI 34 VINOD KHADPEKAR 40 SANCHIT KINI 44 SANKET MHATRE 52 SYBMS (A), MLDC

2. HISTORY Founded in 1926 The man behind Bajaj – JAMNALAL BAJAJ He valued honesty over profit , action over words, common goods over individual gain. KAMALNAYAN BAJAJ diversified into various manufacturing activities.

3. VISION To attain world class excellence by demonstrating value added products to customers. MISSION Focus on value based manufacturing Continuous improvement Total improvement if wastes Pollution free environment

4. OBJECTIVES Bajaj ltd is to cater the market needs of transportation by producing two wheelers and three wheelers vehicles BAL has been producing the catalogue product to challenge market requirements. GOAL To catapult B ajaj auto as the country’s largest automobile company

5. PRODUCT LIFE CYCLE

6. TRANSFORMATION

7. FUNCTIONAL DEPARTMENTS

8. PURCHASE DEPARTMENT 1.PLACEMENT OF ORDER 2. PURCHASE RECORD & REPORTS 3. FORECASTING & PLANNING 4. SELECTION OF GOOD VENDOR 5. FIXING PRICE ,CHECKING INVOICE 6. INSPECTIONS

9. PLANT LAYOUT Layout means arrangement of facilities in a particular production unit. Layout refers to internal arrangement of machines, equipments, work centers and other Physical facilities in an orderly manner. Plant layout also includes the arrangement of process and physical facilities within the factory premises.

10. MANUFACTURING PROCESS The industrial complex of Bajaj auto is spread over an area of 906 acres in Walunj . The manufacturing process of two wheelers and it’s parts is basically of metal cuttings and metal forming the basic raw materials are steel and aluminum . Surface treatment processes like heat treatment painting and electroplating are carried out in the factory .

11. Casting & Forging Misc. Metal Casting Misc. Nuts & Bolts Sheet Plates Buffing & Heat Treatment Machining Buffing Electroplating Cutting to Size Pressing Wheel Body Assembly Molding Minor Assembly Engine Assembly Engine Testing Final Assembly Anti Rust Solution & Painting

12. Cutting is a collection of processes wherein material is brought to a specified geometry by removing excess material using various kinds of tooling to leave a finished part that meets specifications   METAL CUTTING

13. Metals can be heat treated to alter the properties of strength, ductility, toughness, hardness or resistance to corrosion. Common heat treatment processes include quenching, and tempering.. Quenching can be used to harden alloy steels. Tempering will cause the dissolved alloying elements to precipitate. HEAT TREATMENT

14. Twin-Gun Painting – Developed by Japan and improved by Bajaj's two-wheeler, this Twin-Gun technology is the first of its kind for two-wheeler in the world. Coupled with Rotating Painting Process, Rotating Painting Process – Complements the automated Twin-Gun robotic arm to achieve uniform paint finishing with minimal paint wastage . PAINT SHOP

15. Electroplating is a common surface-treatment technique. It involves bonding a thin layer of another metal.It is used to reduce corrosion as well as to improve the product's aesthetic appearance. ELECTROPLATING

16. MATERIAL HANDLING Material handling includes moving. Packing and storing all the materials used by the production unit. Material is received by various ways of transport, it moves into plant and thereafter to store room. When material is needed it is moved along to path of assembly. Plant Layout and Material handling are closely related.

17. DESIGN The company designs the product according to the customer needs. The product design with Forms and Functions Form design deals with product shape and appearance Functional design deals with how it works The design of packing is also very important to anything to the customer.

18. Newest Models Discover 125 ST Pulsar 200 NS

19. PRODUCT PLANNING AND CONTROL (PPC) PPC includes planning that is to be done in office and control on the planned activities that are to be done on production centers, that are called as shop floors. Production planning is concerned with the determination, acquisition and arrangement of all facilities necessary for future production activity.

20. INSPECTION Inspection is an integral aspect of quality control. It helps in maintaining and raising the quality of products. Inspection judges he production against the established standards. It is recommended that inspection is to be done at every level of production.

21. WAREHOUSING Warehousing includes storage which is an unavoidable activity. It increases the value of material by simply carrying. It also plays a very important role in supplying the product according to the market demand . It creates time utility.

22. We at Bajaj Auto continue to firmly believe in providing the customer "VALUE FOR MONEY, FOR YEARS" through our products and services. This we shall maintain and improve. Quality improvement and customer satisfaction shall be the responsibility of every employee   QUALITY POLICY