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About This Presentation
Basics on wireline techniques
Size: 6.02 MB
Language: en
Added: Jun 05, 2024
Slides: 184 pages
Slide Content
Basic Wireline Operations / M.F.Radwan 1
Basic Wireline Operations Course
Mahmoud F. Radwan
Subsurface & Integrity Op. Act. Dept. Head
Presenter Name: Mahmoud Farag Radwan
Short
Biography
Mahmoud Radwan is a Subsurface & Integrity Operations Acting Dept. Head at
AMAL Petroleum Company (AMAPETCO) with more than 12 years of
experience in oil & gas industry. Mahmoud worked in Well Engineering,
Intervention, Integrity & Work-over at several companies, including Badr El-Din
Pet. Co. (BAPETCO), Qarun Pet. Co. (QPC) and Wadi El-Sahel Petroleum Co.
(WASPETCO).
Also, a freelance instructor at upstream Oil & Gas in Egypt & UAE since 2008.
Mahmoud received a BSc degree in Petroleum Engineering from Al-Azhar
University in 2007.
Publications
•Evaluating Sustainable Annulus Pressure (SAP) in Sour Wells and the
Possible Causes to Avoid Recurrence to the Well Integrity Annual Middle
East Conference in Abu Dhabi; UAE in Apr 2015
•Implementing NDT methods for maintenance and inspection to the Asset
Integrity Management North Africa Conference in Cairo; Egypt in Nov 2015
•Feasibility Evaluation of Using Downhole Gas-water Separation Technology
in gas Reservoirs with Bottom Water; paper number: SPE-183739-MS to the
20
th
Middle East Oil & Gas Show and Conference in Mar 2017
http://dx.doi.org/10.2118/183739-MS
•Managing the Operational Challenges in Corroded Wells through Well
Integrity Management System to the Improving Brownfield Performance
Technical Convention, in Cairo; Egypt in Dec 2019
2
Course Objectives
•Provide a full understanding of wireline operations.
•Highlight the critical aspects of wireline and the
pressure control.
•Learn the function and use of a wide range of wireline
tools.
•Utilize a “hand-on” approach to learning in a workshop.
•Use cutaway tools to ensure a complete understanding
of downhole operation.
•Become proficient in the operation of the wireline unit.
•Learn the “job planning” aspects of a successful
wireline operation.
Basic Wireline Operations / M.F.Radwan 3
Course Contents
•Pressure Basis & Well Completion
•Xmas Trees, Types of trees; single, dual, composite, solid block. Wireline, History
and development
•Uses and limitations of wireline. Wire types and strengths.
•Wireline Units, Design, function and operating procedures
•Surface equipment: Pressure control equipment.
•Braided line equipment
•Pressure Testing, Test Procedures and safety precautions, Tool string
Components
•Rig-up Procedures, Lifting options
•Plugs and Flow controls, Running and pulling procedures
•Sliding Side Doors, Description and use in the well and types
•Shifting tools and procedures, Additional Equipment
•Gas lift, Side Pocket mandrels uses, Gas lift valves – design, function and
procedures.
•Wireline Parameters.
•Safety Management at Workplace.
Basic Wireline Operations / M.F.Radwan 4
PRESSURE BASIC & BASIS
Conversion Factors
1 Bar = 14.5 psi
1 kPa = 0.1461 psi
1 Atmosphere = 14.7 psi
1 kg/sq m = 0.20 lb/sq ft
1 meter = 3.28 feet
1 foot = 0.30 meter
1 cu ft = 7.481 US Gallon
1 US Gallon = 231 cu ins
1 US Barrel = 5.6146 cu ft
1 US Barrel = 42 US Gallon
6 Basic Wireline Operations / M.F.Radwan
PRESSURE BASIC & BASIS
1Fundamentals of Fluids & Pressure
Pressure is defined as Force per unit area exerted by fluid i.e.
Pressure = Force ÷ Area
Using concept, the formula can be changed:
Force = Pressure × Area
Area = Force ÷ Pressure
2 Basic laws of physics concerning fluids & gas
•Liquids are not compressible
•Gases are compressible
•Liquids & gases are both FLUIDS
•Pressure in a fluid is transmitted equally in all directions.
7 Basic Wireline Operations / M.F.Radwan
PRESSURE BASIC & BASIS
3 Fresh Water
Fresh water weighs the same per unit volume anywhere in the world that is why it’s
called “Universal Fluid”& used as STANDARD for comparison with other
fluid.
Fresh Water Facts:
•Density of 62.4 lbs/ft
3
•Density of 8.33 lbs/gal
•Density of 7.48 US gal/ft
3
•PG of 0.433 psi/ft
•SG of 1
•API 10º
PG = Force (Density/ft
3
) ÷ Area (ins
2
)
= 7.48 gal/ft
3
÷ 144 ins
2
= 0.052 psi/ft
= 62.4 lb/ft
3
÷ 144 ins
2
= 0.433 psi/ft
Relationship between Density (ppg) & PG
(psi/ft) is always the same 0.052 is used as
constant for any calculation between them.
Formula of Density (ppg) = Density (lb/ft
3
) Density (US gal/ft
3
)
Density (ppg) = 62.4 ÷ 7.48 = 8.33 ppg
Formula of fresh water PG if density in ppg is given,
= 8.33 ppg × 0.052 (constant) = 0.433 psi/ft PG = Density (ppg) × Constant
8 Basic Wireline Operations / M.F.Radwan
PRESSURE BASIC & BASIS
4 Specific Gravity (SG)
The ratio of the density of a substance compared to density of another substance
which is used as the standard (Fresh Water).
Many fluids in petroleum industry is expressed in SG as well as in wt ppg. It’s
necessary to convert SG to PG to find HP.
To find SG of fluid simply divide fluid wt by fresh water wt.
E.g. Salt water wt is 10 ppg.
Salt water SG = 10 ppg ÷ 8.33 ppg = 1.2
To find PG of fluid simply multiply fresh water PG by fluid SG
E.g. Find the HP of brine at 5000 ft TVD with brine SG of 1.17.
HP of brine = 1.17 × 0.433 psi/ft × 5000 ft = 2533 psi
9 Basic Wireline Operations / M.F.Radwan
PRESSURE BASIC & BASIS
5 API Gravity
API gravity is another value used to express relative wt of fluids & was introduced by
American Petroleum Institute to standardized the wt of fluids at base
temperature of 60º F. Water as standard fluid had been assigned the value of
10º API gravity.
To convert API gravity to SG, the following formula is used.
SG = 141.5 ÷ (131.5 + APIº)
E.g. Find the SG of 30º API oil
SG = 141.5 ÷ (131.5 + 30º)
= 141.5 ÷ 161.5 = 0.875
10 Basic Wireline Operations / M.F.Radwan
HP is the pressure developed by column of fluid at given TVD. “Hydro” means fluid & “static”
means stationary. HP is pressure created by stationary column of fluid.
To calculate HP in psi of any fluid simply multiply TVD in ft by PG of fluid.
E.g. Find HP in psi of fresh water at 500 ft TVD.
HP = 500 ft × 0.433 psi/ft
= 216.5 psi
To calculate HP in kPa of any fluid simply multiply TVD in meter by SG by 9.81
E.g. Find HP in kPa of brine with SG of 1.32 at 1800 m TVD.
HP = 1800 m × 1.32 × 9.81
= 23 308.56 kPa
Bar = 23 308.56 kPa ÷ 100
= 233 Bar
To find BHA of 2 fluid column or more simply add the HP of the fluid column of the same unit
of measurement together.
11 Basic Wireline Operations / M.F.Radwan
PRESSURE BASIC & BASIS
7 Case Study
What is the differential pressure in psi exists between the tubing & annulus at the
SSD assembly located at 8960 ft MD (8200 ft TVD) in the tubing?
Available Information:
The tubing/casing annulus is filled with 9.2 ppg brine full.
The well is S/I at surface with CITHP of 600 psi.
There is a gas cap of 0.6 SG gas down to 4000 ft fluid level
32° API oil from fluid level’ to 12000 ft.
Steps:
1 Sketch your information.
2 Calculate HP @ 8200 ft TVD brine in annulus
3 Calculate HP of gas cap @ 4000’
4 Calculate HP of oil column from 4000 ft to 8200 ft
5 BHP of tubing @ SSD, Gas HP + 32° API oil HP
6 Calculate the differential pressure at 8200 ft.
12 Basic Wireline Operations / M.F.Radwan
CITHP 600 psi
9.2 ppg brine
SSD @ 8200’ TVD
32º API Oil
STEP 1 Always draw a sketch with all relevant information
0.6 Gravity Gas
4000 ft Fluid Level
13 Basic Wireline Operations / M.F.Radwan
Case Study
1 HP of brine in annulus; = SG × WPG × TVD
HP = 9.2 8.33 × 0.433 × 8200
= 3919.6 psi
2 HP of gas = CITHP × GCF
GCF from table = 1.087
CITHP x GCF = 600 × 1.087 = 652.2 psi
3 HP of oil column; = SG × WPG × TVD
HP = 141.5 (131.5 + 32° API) × 0.433 × 4200
= 1573.9 psi
Direction of flow is from Annulus to Tubing.
14 Basic Wireline Operations / M.F.Radwan
Well COMPLETION
Objective:
Provide general knowledge of design philosophy, types,
functional requirements & accessories.
15 Basic Wireline Operations / M.F.Radwan
WELL COMPLETION
WC is the “hardware” of the outflow system & final stage of a drilled well.
The design philosophy of WC is to “Maximize Profitability”.
by maximizing well hydrocarbon recovery.
by considering the full hydrocarbon resource life cycle.
Quality concepts for WC is;
“A Quality Well is a well which contributes, over its life cycle, maximum
monetary value, without compromising safety & environmental
standards”
16 Basic Wireline Operations / M.F.Radwan
1.PRODUCER
2.INJECTOR
3.KILL
The well is either Vertically & Horizontally completed.
Open Hole Completion
Uncemented Liner Completion
Gravel Pack / WWS Completion
Tubingless Completion
Cemented & Perforated Completion
Single String or Multiple String Completion
Convectional or Monobore Completion
WELL COMPLETION TYPE
17 Basic Wireline Operations / M.F.Radwan
Well Completion design is dictated by the type of well to be completed.
1.Producer
2.Injector
3.Kill
The 3 considerations of designing well completions are;
1.Inflow system
2.Outflow system
3.Number of zones to be produced
WELL COMPLETION
18 Basic Wireline Operations / M.F.Radwan
WELLBORE
PRODUCING
ZONE
PRODUCING
ZONE
Interface between Producing
Zones & Wellbore
1 INFLOW
2 OUTLOW
Interface between Wellbore
& Surface Facility No of Zones
3 PRODUCING ZONE
ZONE 1
ZONE 2
ZONE 2
ZONE 3
ZONE 3
ZONE 1
COMPLETION Design
19 Basic Wireline Operations / M.F.Radwan
1. Inflow system - VERTICAL
OPEN HOLE
SLOTTED
LINER
WWS or
PREPACK
SCREEN
GRAVEL PACK
Technological advances allow boosting of the well inflow to a considerable extent
– albeit at a cost.
20 Basic Wireline Operations / M.F.Radwan
2. OUTFLOW – PRI RECOVERY
It’s essentially a conduit with flow controls & where necessary artificial lift or
pressure boosting facilities.
TUBINGLESS
With out tubing.
HIGH PRESSURE
Cemented, perforated &
completed with tubing &
accessories.
Low pressure gas reservoir
MONOBORE
With high rate liner
Restriction Free
Susceptible for WI
23 Basic Wireline Operations / M.F.Radwan
2. OUTFLOW – SEC RECOVERY Pumping Unit
Production Casing
Tubing
Gas
Gas Anchor
Oil
Operating Fluid Level
Tubing Anchor
Sump
Perforations
Plunger
Pump Barrel
Travelling Valve
Stationary Valve
Sucker Rod String
ROD PUMPING
HYDRAULIC PUMPING
24 Basic Wireline Operations / M.F.Radwan
2. OUTFLOW – SEC RECOVERY Operating
Gas Lift
Valve (OGLV)
Gas Supply
Control And
Metering System
Unloading
Valves
Unloading
Valves
Continuous
Gas Lift
Standing Valve
Intermittent
Gas Lift
Motorised
Flowline Valve
Water Oil
Gas
Surge
Tank
Manifold
Compression
GAS LIFT
25 Basic Wireline Operations / M.F.Radwan
3. PRODUCING ZONES – SINGLE
Single
Completion
Single
Selective
Interval
Single
Commingle
26 Basic Wireline Operations / M.F.Radwan
Well COMPLETION
1 Anchoring Device
Landing Nipples
2 Circulation Device
SSD
SPM
3 Isolation Device
Packer
Tubing Seal Assembly, PBR
4 Anti-Erosion Device
Blast Joint
Flow Coupling
5 Others
WLEG
Perforated Joint
Control Line
Tubing Hanger
Tubing Hanger
Flow Coupling
SCSSV Landing Nipple
SPM
Top Packer
Producing Zone 2
Producing Zone 1
WL Entry Guide
Top No-Go Nipple
Bottom No-Go Nipple
Top No-Go Nipple
Perforated Joint
SSD
SSD
PRODUCER COMPLETION SCHEMATIC
Blast Joint
Control Line
COMPLETION ACCESSORY:
Btm Packer
30 Basic Wireline Operations / M.F.Radwan
Well COMPLETION
Short tubular with 3 main features;
Shoulder,
Seal Bores
Profiles.
1.1 Ported Nipple
Provides communication & receptacle.
1.2 Top No-Go
Receptacle for selective locks.
1.3 Bottom No-Go
Receptacle for No-Go locks & prevent WL
tools drop into rat-hole.
1.4 SV Nipple
Provides receptacle for SV locks & hydraulic
fluid.
1. ANCHORING DEVICE
31 Basic Wireline Operations / M.F.Radwan
2.1 Sliding Side Door (SSD)
Provide communication between tubing & annulus.
Incorporate nipple profile. inner sleeve with packing,
& seal bores.
Advantage & Disadvantage
2.2 Side Pocket Mandrel
Provide communication between tubing & annulus.
Incorporate orienting sleeve, discriminator,
receptacle with profile & seal bores for 1” or 1
1
/
2”
valves.
Advantage & Disadvantage
2. CIRCULATION DEVICE
Well COMPLETION
Discriminator
Profile
Seal Bore
Inner Sleeve
3 Positions
Ports
Releasing
Shoulder
Receptacle
Orienting Sleeve
33 Basic Wireline Operations / M.F.Radwan
SPM ACCESSORIES
Dummy Valve
•Blank off the communication port
Gas Lift Valve
•Annulus injection pressure activated
•Production pressure activated
Latches
•Lock in receptacle profile
Locking & Releasing Mechanism
34 Basic Wireline Operations / M.F.Radwan
Well COMPLETION
PRODUCTION PACKER
3.1 Permanent Packer
Integral casing part & run independently.
Tubing run with connector & seal elements.
Remove by milling.
Electrically WL set.
3.2 Retrievable Packer
Integral part of tubing & run on production tubing.
Hydraulically set.
Provide general knowledge of types, functional requirements
& accessories.
39 Basic Wireline Operations / M.F.Radwan
Wellhead
Provides the following functions:
Anchor & connections for each individual casing
Pressure isolation of individual casing
Connection for Xmas tree
Connections for completion string
Isolation of production annulus
Access to annulus for pressure monitoring and/or
pumping.
WELLHEAD & XMAS TREE
It’s positioned on the seabed. During drilling sub-sea BOP is installed
above it.
COMPACT WELLHEAD
41 Basic Wireline Operations / M.F.Radwan
WELLHEAD & XMAS TREE
It’s a built up of modules. During drilling BOP is installed
above it & it must be removed each time a new
module to be installed & replaced the BOP on top of it
before commence drilling.
Features:
1 Starter Spool (Conductor Pipe)
2 Surface Casing Head
3 Surface Casing Hanger
4 Production Casing Head
5 Production Casing Hanger
6 Tubing Head
7 Tubing Hanger
CONVENTIONAL WELLHEAD
42 Basic Wireline Operations / M.F.Radwan
WELLHEAD & XMAS TREE
XMAS TREE
Surface valves manifold to control flow of well fluids & access for well
intervention activities.
Features:
1 LMV
Manual, NOT working valve optimum conditions.
2 UMV
Emergency valve (Hyd/Pneu) & cut wire.
3 FWV
Permits passage of well fluids to CV.
4 CHOKE VALVE (CV)
Restrict, control or regulate flow of well fluids.
5 KWV
Permits entry of kill fluids into tubing or equalize.
6 SV/CV
Permits entry of well interventions.
43 Basic Wireline Operations / M.F.Radwan
Xmas Tree Type
Xmas Tree type:
Solid Block (Mono Block) Xmas Tree
- Contains fewer components (for
high pressure wells)
Composite Block Xmas Tree
- Valves are located on
separate block & joined by API flange.
Horizontal Xmas Tree
- New concept used for sub-sea
completion.
44 Basic Wireline Operations / M.F.Radwan
WELLHEAD & XMAS TREE
Wellhead Connection Types;
Screwed type (low press <1 000psi).
API Flanged type (high press <5 000psi).
API Flanged type are mostly used by OPCO –
because it’s less susceptible & easier oriented.
Example of API Flange specification:
9⅛” – 5000 psi API Flange.
9⅛” is the ID of the flange & 5000 psi is the
working pressure.
46 Basic Wireline Operations / M.F.Radwan
Wireline
Well Intervention technique of conveying tools & instrument downhole.
The most efficient & practical method to diagnose well problems.
Easily junk wells if not properly manage.
Wireline Category:
1.Slickline or Solidline or Pianoline
2.Digital Slickline
3.Braidedline
4.Electricline
Basic Wireline Operations / M.F.Radwan
Introduction to Wireline
Slickline - Mechanical wireline
Method of conveying tools
into a wellbore under
pressure
Operations conducted in
cased hole
Performed during all phases
of a well’s life
Quick turn around operation
48 Basic Wireline Operations / M.F.Radwan
Introduction to Wireline - history
Cross-circular Slickline – around
1930’s
Hand powered - wells were
shallow
Measuring device hand held
against the wire
Tension in line – felt by
operators leather covered hand
on the wire
49 Basic Wireline Operations / M.F.Radwan
Wireline - development
50 Basic Wireline Operations / M.F.Radwan
Slickline, Braided Line and E-Line
54 Basic Wireline Operations / M.F.Radwan
SLICKLINE
Single strand wire with wire OD range from 0.105”, 0.108”, 0.125” & 0.190
(0.092”, 0.082”, 0.072” & 0.066”).
•Wire selection depends on the severity of the operation load.
•It’s robust & versatile in service
Mechanical application;
•Removal of well obstruction
•Repair mechanical failure
•Bringing other zones in-line
•Setting downhole FCD
Advance application by running;
•Recorded Real Time Data Acquisition Instrument
•Recorded Tubing Caliper
•Perforators
•Tubing Cutter
55 Basic Wireline Operations / M.F.Radwan
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58
BRAIDEDLINE
Multi-strands wire cable OD range from
3
⁄
16”,
7
⁄
32”, ¼” &
5
⁄
16”.
•Wire selection depends on the severity of the operation load required.
Application:
•Retrieval of downhole tools with slickline failure.
•Fishing job
•Swabbing
59 Basic Wireline Operations / M.F.Radwan
ELECTRICLINE
Multi-strands wire cable range from
3
⁄
16”,
7
⁄
32”, ¼” &
5
⁄
16”,
7
⁄
16” & ¾” OD
with single or multiple conductors.
Application by running;
•SRO Pressure & Temperature Recorder
•SRO Electronic Logging Instrument for open hole & cased hole.
•Coring Services
•Packer setting
•Perforations etc.
60 Basic Wireline Operations / M.F.Radwan
What is Slickline
Small diameter wire with sufficient strength to accomplish the
operation without breaking – why small?
Minimize the load of its own weight
Minimizing the cross-sectional area reduces the effect of wellhead
pressure
Enables the use of smaller diameter spools, reels and sheaves without
overstressing the material when bending
61 Basic Wireline Operations / M.F.Radwan
Typical Slickline Rig-up
62 Basic Wireline Operations / M.F.Radwan
What is Slickline
When selecting Slickline, several factors should be considered
Minimum breaking stress
Resistance to corrosion
Effects of bending
Environmental conditions, desert dust, seawater, temperature
Well Pressure
Effecting the magnitude of force on the line diameter
Influencing the effects of H2S
63 Basic Wireline Operations / M.F.Radwan
Nominal Weight of Wire
64 Basic Wireline Operations / M.F.Radwan
Types of Slickline
Most popular material I.P.S. (Improved Plow Steel)
High ultimate tensile strength, good ductility, low cost
Minimum Breaking strain 0.125” – 2840lbs
Not suitable for H
2S and CO
2 conditions
Must be protected when not in use – line wiper used when removing
from well, protective coating when stored on drum
Use of inhibitor subs and protective inhibitors
65 Basic Wireline Operations / M.F.Radwan
Types of Slickline
For wells with high H
2S and CO
2
Alloy and Stainless Steel lines
Materials not as strong as IPS (alloy 0.125” – 2220lbs)
Excellent resistance to corrosion
Line wiper still used when pulling out of the well, less need form
immediate protection when not in used
Cost…..IPS x 12+
66 Basic Wireline Operations / M.F.Radwan
Tension on line when running
in/out of hole – loose wraps?
Oiling of line
77 Basic Wireline Operations / M.F.Radwan
Slickline – bending cycles
Bending stresses are
created whenever wire
deviates from the a
straight line condition
This in conjunction with
sheave size is the most
common reason for line
failure
14 bending cycles to run
in and out of the hole
78 Basic Wireline Operations / M.F.Radwan
Slickline – wire management
Critical in Slickline operations
Slickline units
Conveyance method for deploying and
recovering tools and devices from the well
Units are broken into two different hydraulic
drive systems, open or closed loop
Open loop - The open loop system has been
in use for several decades and provides a
good control of the line force over line speed
Closed loop - This type of system has a more
refined approach to the control of Line speed
over line force
82 Basic Wireline Operations / M.F.Radwan
WIRELINE EQUIPMENT
1 Surface Equipment
1.1 WL Unit
1.2 Power Pack
1.3 Hoisting Unit
2 PCE
2.1 Quick Union
2.2 Stuffing Box / GIH
2.3 Lubricator
2.4 BOP
2.5 Tree Adapter
3 Subsurface Equipment (SSE)
3.1 Toolstring
3.2 Service Tools
3.3 Tubing Conditioning Tools
3.4 Running Tools
3.5 Pulling Tools
3.6 Shifting Tool
3.7 Kick Over Tool
3.8 Overshot
3.9 Spear
3.10 Flow Control Device
Optional PCE
2.6 Tool Trap
2.7 Tool Catcher
2.8 Injection Sub
2.8 SCU
2.9 Pumping Tee
83 Basic Wireline Operations / M.F.Radwan
Surface EQUIPMENT
Zone 0 – Continuous present of flammable agent.
Zone 1 – Flammable agent likely to occur in normal operation.
Zone 2 – Flammable agent not likely to occur in normal operation.
1.1 Wireline Unit
•Single Drum or Dual Drum
•Skid Mounted / Containerized / Helicopter Unit
Component
•Operating Panel – Direction Lever, Brake, Hydraulic Valve,
Gauges etc
•Measuring Device
•Weighing Device
•Level Wind
1.2 Power Pack
•Diesel or Electrical Powered
•Zoning Classification
84 Basic Wireline Operations / M.F.Radwan
SURFACE EQUIPMENT
1.3 Hoisting Unit
•Pedestal Crane
•Mast
•‘A’ Frame
•Derrick
•Gin Pole
•Rig
Operational Considerations:
•Length of Lubricators, Risers & Stack Up.
•Height of Hoisting Unit
•Fishing Job
•Toolstring Length
85 Basic Wireline Operations / M.F.Radwan
86 Basic Wireline Operations / M.F.Radwan
87 Basic Wireline Operations / M.F.Radwan
Slickline units
Designed specific
Location
Climate
Operation
Client/industry needs
New technologies
88 Basic Wireline Operations / M.F.Radwan
Slickline units – power supply
Either diesel or electric
Drive hydraulic motor
Can be one piece e.g. ASEP
Maintenance routines
Safety when starting
89 Basic Wireline Operations / M.F.Radwan
Slickline Equip. – Positioning
Zone restrictions
Wind direction – H
2S
Distance between wellhead and unit
Access – egress
Location limitations
Securing
90 Basic Wireline Operations / M.F.Radwan
Slickline Surface Equip. Lay-out
Pump Unit
Toolbox
Remote ESD
Power Pack
Independent
Control Panel
WL Unit
Fire Extinguisher
Portable Winch
Working Platform
Wellhead
HAZARDOUS
ZONE (15 m)
91 Basic Wireline Operations / M.F.Radwan
Slickline units – controls
4 way lever – direction control
Speed controlled by selecting correct
gear
Force controlled by adjusting the fluid
bypass (double A valve)
Slickline – sheaves / line wiper
Diameter sized to wire size
Holes in wheel
Line wiper connection
Pre job checks
Certification
99 Basic Wireline Operations / M.F.Radwan
Slickline – correction factors
Critical angle at lower sheave
Load cell connects below lower
sheave
What if the angle is greater than 90
degrees
ASEP 3 wheel counterhead – no K
factor – wire must leave
counterhead laterally
100 Basic Wireline Operations / M.F.Radwan
How to Reduce the Odds
Care of Wireline
1 Counter Wheel
Assembly
2 Pressure Wheels
3 Hay Pulley
4 Stuffing Box
5 Weight Indicator
101 Basic Wireline Operations / M.F.Radwan
Load Cell Calibration
Load cells are calibrated at a 90
0
.
To get a true reading on the gauge the wire
must also make a 90
0
angle
around the
wheel.
Care of Wireline
How to Reduce the Odds
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Holes in collar
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O rings
O Ring material
Sizing of O ring
Sealing faces
Back up rings
Non extrusion rings
Tolerance of pin/box
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PCE - QUICK UNION
BOWEN OTIS
Box End
Pin End
O-Ring
•Thread Connection:
5¾ - 4 ACME Thread
•Hand Tight NO wrench
•O-Ring seal
•To be kept clean at all time.
•Check thread & o-ring before make-up.
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Pressure control equipment - riser
Spacer lubricator – tree to work level
Internal Diameter
Lengths
Ports
Communications
Handling
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Wireline valves – BOP’s
Must be installed on all rig ups
Surface barrier
Enables remedial repairs to be
done
Manual or hydraulic
Different ram configurations
Choice dependant on well
conditions and operation
WIRELINE EQUIPMENT
1 Surface Equipment
1.1 WL Unit
1.2 Power Pack
1.3 Hoisting Unit
2 PCE
2.1 Quick Union
2.2 Stuffing Box / GIH
2.3 Lubricator
2.4 BOP
2.5 Tree Adapter
3 Subsurface Equipment (SSE)
3.1 Toolstring
3.2 Service Tools
3.3 Tubing Conditioning Tools
3.4 Running Tools
3.5 Pulling Tools
3.6 Shifting Tool
3.7 Kick Over Tool
3.8 Overshot
3.9 Spear
3.10 Flow Control Device
Optional PCE
2.6 Tool Trap
2.7 Tool Catcher
2.8 Injection Sub
2.8 SCU
2.9 Pumping Tee
130 Basic Wireline Operations / M.F.Radwan
Sub Surface Equipment
Int FN
Ext FN
1
2
3
4
5 6 7 8
9 10 11 12
All sub surface tools must incorporate ‘Fishing Neck’ a
recovery feature.
3.1 Toolstring
1.Rope Socket
2.Stem
3.Jar
4.Knuckle Joint
Optional Tools
5.Roller Stem
6.High Density Stem
7.Hydraulic Jar
8.Spring Jar
9.Knuckle Jar
10.QLS
11.Swivel Joint
12.Accelerator
131 Basic Wireline Operations / M.F.Radwan
SSSV 10°-20° Angle 20°-30° Angle 30°-50° Angle 50° Angle & Above
Rope Socket
Swivel Joint
Accelerator
Stem
Knuckle Joint
Upstroke Jar
Spang Jar
6 ft
6 ft
2½ ft
4 ft
4 ft
4 ft
2½ ft
3 ft
3 ft
3 ft
2½ ft
2½ ft
3 ft
3 ft
3 ft
2½ ft
2½ ft
TOOLSTRING CONFIGURATIONS
Roller Stem
132 Basic Wireline Operations / M.F.Radwan
Reach
“R” Series Pulling Tool (▲) “S” Series Pulling Tool (▼)
139 Basic Wireline Operations / M.F.Radwan
SHEARING MECHANISM
Jar ▲ Pulling Tools (R)
Top Sub
Body
Core
Dog
Dog Spring
Core Nut
Main Spring
Sleeve
FCD
Ring
Shear Pin
Jar ▼ Pulling Tools (S)
140 Basic Wireline Operations / M.F.Radwan
SSD Applications
Displacing annulus and tubing fluid after completion
Selective production, testing or treating of various zones
Production of multiple zones
Circulation to kill a well or introduce corrosion inhibitors
Positioning co-mingling chokes in dual zone flow
Gas lifting ( in the absence of suitable gas lift mandrels)
142 Basic Wireline Operations / M.F.Radwan
Otis SSD’s
Original Otis SSD’s - O, D and A
O – open down
D – open down – larger flow area – heavy crude
A – open up
If SSD had leak, completion had to be pulled
Installation of nipple profile at SSD
XO, XD and XA (higher pressure – RD and RA
143 Basic Wireline Operations / M.F.Radwan
Otis XO SSD
Otis SSD’s use V packings in body to
seal
Sleeve has to be moved down to open
communication with annulus
To open sleeve Otis B shifting tool is
used
All sleeves with X in their title have X
nipple as part of device
2 x seal bores (same size) one above
sleeve and one below
144 Basic Wireline Operations / M.F.Radwan
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SUB-SURFACE EQUIPMENT
3.6 Shifting Tool
1.Serves to open or close Sliding Sleeve.
2.Selective & Non-Selective
3.Pressure equalization is compulsory prior opening SSD
4.Feature
Key or Dog
Self Releasing
Safety Release
150 Basic Wireline Operations / M.F.Radwan
Shifting Operation
RIH & Locate Equalizing Fully Open Pass Through SSD
151 Basic Wireline Operations / M.F.Radwan
Shifting Tool
OTIS “B” Positioning Tool
(OTIS SSD)
Top Sub
Body
Key
Collets
Key Spring
Key
Retainer
Shear Pin
OTIS “BO” Downshift Tool
(OTIS SSD)
Main Mandrel
Key Spring
Key
Spring Housing
Dog Retainer
Locating Dog
Main Spring
Spring
Split Ring
BAKER “D-2” Shifting Tool
(BAKER “L” SSD)
Shifting Dog
Shear Pins
Control Sleeve
Collets
Thread Protector
Main Spring
Mandrel
Connecting
Adjuster
153 Basic Wireline Operations / M.F.Radwan
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SUB-SURFACE EQUIPMENT
3.7 Kick Over Tools
1.Serves to set or pull valve from Side Pocket Mandrel
2.Pressure equalization is compulsory prior pulling valve from SPM
3.Feature:
Locating Finger
Self Orient-able
Kickable Arm Assembly
Safety Release
161 Basic Wireline Operations / M.F.Radwan
Kick Over Tool
CAMCO “OK “ Series KOT CAMCO “OM “ Series KOT
Locating Finger
Spring
Shear Pin
Leaf Spring
Arm Assembly
Catcher Sub
Set Screw
Guide
MERLA KOT
162 Basic Wireline Operations / M.F.Radwan
Orienting Sleeve Guide
GLV Pocket
BK-2 Latch
E Dummy
Oval Cross Section
Tubing
ID
Discriminator
Side Pocket
Gas-lift Dummy Valve
Communication Port
Side Pocket Mandrel
163 Basic Wireline Operations / M.F.Radwan
(a) (b) (c) (d) (e)
Kick-Over Tool Running Sequence
OK Series KOT
MERLA KOT
(a)RIH
(b)Locate & orienting
(c)Trigger
(d)Setting valve in pocket
(e)Release RT & POOH
164 Basic Wireline Operations / M.F.Radwan
3.8 Overshot
To latch on downhole tools without External
Fishing Neck
3.9 Spear
To latch on downhole tools without Internal
Fishing Neck
SUB-SURFACE EQUIPMENT
165 Basic Wireline Operations / M.F.Radwan
3.10 Flow Control Device
Lock Mandrel + Type of Plug + Equalizing Sub
Type of Lock: Slip Lock,
Type of Plugs: Hold pressure ▼,
SUB-SURFACE EQUIPMENT
Collar Lock & Nipple Lock
Hold ▲, Hold ▼&▲
166 Basic Wireline Operations / M.F.Radwan
Wireline Parameters
1. Job Planning:
•Obtain Well Information
•Study Well History
•Tools & Equipment Inventory
•Pre-Run Checks on Tools & Equipment
•Personnel Knowledge & Skills
•Safety Devices & Equipment
1 Husband
& 4 Wives
168 Basic Wireline Operations / M.F.Radwan
Wireline Parameters
2. Rig Up & Rig Down:
•Effective Communication
•Working Location
•Weather Condition
•Hazardous Environment for Material Selection
•Pre-Run Checks on Tools & Equipment
•Back Up & Spares for Tools & Consumables
169 Basic Wireline Operations / M.F.Radwan
Wireline Parameters
3Pressure Testing
•Max CITHP + Safety Factor (500 psi) & apply in stages.
•PT medium; 60:40 ratio by volume of fresh water & glycol respectively.
(This would prevents “Emulsion” formation in oil wells or “Hydrates” if it
would be discharged into wells)
De-Pressurize
•Bleed off through production process venting system.
•If not possible, bleed off with extreme care, no personnel & source of
ignition down wind.
•De-pressurizing must be a Controlled Operation.
•PATIENCE is the virtue of this case & NO ACCELERATION is
permitted. Ensure that equipment is earthed to prevent ignition by
static electricity.
170 Basic Wireline Operations / M.F.Radwan
Pressure Testing
Xmas Tree
Valve
Isolation
P/Testing BOP
Open BOP
Open Master Valve
Pull T/String
All Way Up
Close WV
Close MV
Close SV
Open SSV
RU on Xmas Tree
Apply
Press
P/Testing
Lubricator & BOP
Depress
Above BOP
Monitor
Press
Close
Ram
Monitor
Press Open
Equal
Valve
Open
Ram
Open MV
Open Swab Valve
Open
SV
171 Basic Wireline Operations / M.F.Radwan
Safety Management Tool
Work Permit
Manage & control risks related to individual work tasks.
Control work activities in order to prevent incidents due to interface work
conflicts.
Provide clear information to eliminate misunderstanding of work tasks hazards.
Document appropriate approvals.
Communicate activities to all affected personnel.
Work Permit Provides:
Nature of work
Safety Management
Safety Administration
Location & Equipment
to be worked on
1a
Precise Description
of work
1b
Requested By:
1d
Tools & Equipment
to be used
1c
Hazards Identified
2a
Precautions
2b
Personal Protection
2c
Isolation Certificates
2d
Conflict of Work
(Persons made aware)
3a
Permit Approved
(PIC)
3b
Acceptance
(Performing Authority)
3c
Permit Issued
(Area Authority)
Revalidation
Permit Suspended
Permit Completed
3f
3e
3g
Gas Testing
2e
3d
NATURE OF
WORK
SAFETY
ADMIN
SAFETY
MGT
COLOR CODE:
Principle Flow Chart of Work Permit
175 Basic Wireline Operations / M.F.Radwan
WL Emergency Response Plan
IN THE EVENT OF EMERGENCY – If the toolstring is in
lubricator
1 Close UM Valve
2 Shut off Power Pack
3 Depressurize Lubricator
4 Install WL Clamp
5 Secure & make safe work area.
6 Refer to Installation Supervisor for further
instruction with regards to evacuation.
177 Basic Wireline Operations / M.F.Radwan
WL Emergency Response Plan
IN THE EVENT OF EMERGENCY – If the toolstring is
suspended in well.
1 Shut off Power Pack
2 Close BOP & Depressurize
3 Install WL Clamp
4 Secure & make safe work area & proceed to fire drill.
5 Refer to Installation Supervisor for further instruction
with regards to evacuation.
178 Basic Wireline Operations / M.F.Radwan
Hydrogen Sulphide (H
2S)
H
2S Characteristic
Deadly – Extremely Toxic Gas.
Colorless
Heavier than air, tends to settle in low lying areas.
Readily dispersed by wind movement or air currents.
Odor of rotten eggs only in low concentrations rapidly deadens the
sense of smell.
Highly corrosive to certain metals.
More deadly than Carbon Monoxide (CO), and almost toxic as
Hydrogen Cyanide (HCN) gas.
Guidelines for Working in H
2S Environment
A pre-work safety briefing must be held in which all departments
concerned should be involved, Job Safety Analysis (JSA) is to be
exercised in this pre-work meeting.
All persons involved in the work shall be conversant with H
2S
procedures for recognition, escape, and first aid treatment.
Barriers and warning notices must be erected and PA
announcements made as appropriate.
A job site H
2S monitor will be provided and personnel involved in the
work shall be conversant on the uses of this monitor.
The responsible person planning the work and organizing the
worksite must be aware of wind direction and prevailing weather
conditions throughout the duration of the job.
A sufficient number of Breathing Apparatus (BA) sets must be readily
available at the worksite.
179 Basic Wireline Operations / M.F.Radwan
Pressure Control Equipment Test and Maintenance Record
180 Basic Wireline Operations / M.F.Radwan
Generic RU Sequence
Study program & well history.
Exercise JSA & apply PTW.
Toolbox meeting & position SE.
Conduct & analyze wire test.
MU RS in redressed S/Box.
MU & Slide inspected toolstring
in lubricator, connect RS & clamp
wire.
Close Wing Valve, depressurized
Xmas tree, RD tree cap & RU tree
connection.
Install fusible cap on SSV conn
c/panel to SCSSV & open SCSSV,
well tag & signage.
Stack up riser, BOP & hoses.
Lift up lubricator vertically &
release clamp.
MU service tool into toolstring &
zero at THF
Pull wire slowly to the S/Box & SU
lubricator on BOP.
Hook-up pump unit to pump-tee,
p/test to spec & monitor press.
Close BOP rams, depressurized
above ram & monitor press BU.
Open BOP equalize valve & fully
open rams.
Open master & crown valve
respectively slowly & RIH.
181 Basic Wireline Operations / M.F.Radwan
Safety Tips During RU
NEVER hammer or climb
pressurized lubricators (PCE)
Know the pressure before
work on it.
Hold 2 hands on wire & cut
in between hands.
Open mouth & turn head
away from needle valve
during depressurizing.
In making or breaking,
off-set wrenches ± 8” apart.
NEVER use inflammable
mixtures without proper
ventilation (read MSDS)
PCE to be pressure & function
tested prior RIH.
Make certain of proper
footing when climbing
around Xmas tree.
Function test all down-hole
tool prior RIH.
2 WL personnel onsite
during operation.
WL unit to be anchored
securely.
Barriers & Signs to be
posted.
All work permits are
approved & displayed.
Worksite to be left in SAFE
condition during
suspension or completion.
182 Basic Wireline Operations / M.F.Radwan
References
M.F.Radwan “IWCF Well Intervention Hand-outs in
Dec. 2018”.
Halliburton Slickline Services Manual in 2010.
Schlumberger Slickline Training Manual in 2004.
Matt Billingham; Schlumberger, Digital Trigger: Safe,
On-Demand, Efficient and Recordable Perforating on
Slickline in 2012.EWAPS
George E. King Engineering Slickline Basics
Presentation (www.GEKEngineering.com)
http://www.taylormadetc.com/
American Petroleum Institute Exploration & Production
Department. Wireline Operations and Procedures.
(June, 2000). Third Edition. Washington, DC.