basic-wireline-operations-course-mahmoud-f-radwan.pdf

NidhalKahouli2 1,333 views 184 slides Jun 05, 2024
Slide 1
Slide 1 of 184
Slide 1
1
Slide 2
2
Slide 3
3
Slide 4
4
Slide 5
5
Slide 6
6
Slide 7
7
Slide 8
8
Slide 9
9
Slide 10
10
Slide 11
11
Slide 12
12
Slide 13
13
Slide 14
14
Slide 15
15
Slide 16
16
Slide 17
17
Slide 18
18
Slide 19
19
Slide 20
20
Slide 21
21
Slide 22
22
Slide 23
23
Slide 24
24
Slide 25
25
Slide 26
26
Slide 27
27
Slide 28
28
Slide 29
29
Slide 30
30
Slide 31
31
Slide 32
32
Slide 33
33
Slide 34
34
Slide 35
35
Slide 36
36
Slide 37
37
Slide 38
38
Slide 39
39
Slide 40
40
Slide 41
41
Slide 42
42
Slide 43
43
Slide 44
44
Slide 45
45
Slide 46
46
Slide 47
47
Slide 48
48
Slide 49
49
Slide 50
50
Slide 51
51
Slide 52
52
Slide 53
53
Slide 54
54
Slide 55
55
Slide 56
56
Slide 57
57
Slide 58
58
Slide 59
59
Slide 60
60
Slide 61
61
Slide 62
62
Slide 63
63
Slide 64
64
Slide 65
65
Slide 66
66
Slide 67
67
Slide 68
68
Slide 69
69
Slide 70
70
Slide 71
71
Slide 72
72
Slide 73
73
Slide 74
74
Slide 75
75
Slide 76
76
Slide 77
77
Slide 78
78
Slide 79
79
Slide 80
80
Slide 81
81
Slide 82
82
Slide 83
83
Slide 84
84
Slide 85
85
Slide 86
86
Slide 87
87
Slide 88
88
Slide 89
89
Slide 90
90
Slide 91
91
Slide 92
92
Slide 93
93
Slide 94
94
Slide 95
95
Slide 96
96
Slide 97
97
Slide 98
98
Slide 99
99
Slide 100
100
Slide 101
101
Slide 102
102
Slide 103
103
Slide 104
104
Slide 105
105
Slide 106
106
Slide 107
107
Slide 108
108
Slide 109
109
Slide 110
110
Slide 111
111
Slide 112
112
Slide 113
113
Slide 114
114
Slide 115
115
Slide 116
116
Slide 117
117
Slide 118
118
Slide 119
119
Slide 120
120
Slide 121
121
Slide 122
122
Slide 123
123
Slide 124
124
Slide 125
125
Slide 126
126
Slide 127
127
Slide 128
128
Slide 129
129
Slide 130
130
Slide 131
131
Slide 132
132
Slide 133
133
Slide 134
134
Slide 135
135
Slide 136
136
Slide 137
137
Slide 138
138
Slide 139
139
Slide 140
140
Slide 141
141
Slide 142
142
Slide 143
143
Slide 144
144
Slide 145
145
Slide 146
146
Slide 147
147
Slide 148
148
Slide 149
149
Slide 150
150
Slide 151
151
Slide 152
152
Slide 153
153
Slide 154
154
Slide 155
155
Slide 156
156
Slide 157
157
Slide 158
158
Slide 159
159
Slide 160
160
Slide 161
161
Slide 162
162
Slide 163
163
Slide 164
164
Slide 165
165
Slide 166
166
Slide 167
167
Slide 168
168
Slide 169
169
Slide 170
170
Slide 171
171
Slide 172
172
Slide 173
173
Slide 174
174
Slide 175
175
Slide 176
176
Slide 177
177
Slide 178
178
Slide 179
179
Slide 180
180
Slide 181
181
Slide 182
182
Slide 183
183
Slide 184
184

About This Presentation

Basics on wireline techniques


Slide Content

Basic Wireline Operations / M.F.Radwan 1
Basic Wireline Operations Course
Mahmoud F. Radwan
Subsurface & Integrity Op. Act. Dept. Head

Presenter Name: Mahmoud Farag Radwan

Short
Biography

Mahmoud Radwan is a Subsurface & Integrity Operations Acting Dept. Head at
AMAL Petroleum Company (AMAPETCO) with more than 12 years of
experience in oil & gas industry. Mahmoud worked in Well Engineering,
Intervention, Integrity & Work-over at several companies, including Badr El-Din
Pet. Co. (BAPETCO), Qarun Pet. Co. (QPC) and Wadi El-Sahel Petroleum Co.
(WASPETCO).
Also, a freelance instructor at upstream Oil & Gas in Egypt & UAE since 2008.
Mahmoud received a BSc degree in Petroleum Engineering from Al-Azhar
University in 2007.
Publications
•Evaluating Sustainable Annulus Pressure (SAP) in Sour Wells and the
Possible Causes to Avoid Recurrence to the Well Integrity Annual Middle
East Conference in Abu Dhabi; UAE in Apr 2015
•Implementing NDT methods for maintenance and inspection to the Asset
Integrity Management North Africa Conference in Cairo; Egypt in Nov 2015
•Feasibility Evaluation of Using Downhole Gas-water Separation Technology
in gas Reservoirs with Bottom Water; paper number: SPE-183739-MS to the
20
th
Middle East Oil & Gas Show and Conference in Mar 2017
http://dx.doi.org/10.2118/183739-MS
•Managing the Operational Challenges in Corroded Wells through Well
Integrity Management System to the Improving Brownfield Performance
Technical Convention, in Cairo; Egypt in Dec 2019
2

Course Objectives
•Provide a full understanding of wireline operations.
•Highlight the critical aspects of wireline and the
pressure control.
•Learn the function and use of a wide range of wireline
tools.
•Utilize a “hand-on” approach to learning in a workshop.
•Use cutaway tools to ensure a complete understanding
of downhole operation.
•Become proficient in the operation of the wireline unit.
•Learn the “job planning” aspects of a successful
wireline operation.


Basic Wireline Operations / M.F.Radwan 3

Course Contents
•Pressure Basis & Well Completion
•Xmas Trees, Types of trees; single, dual, composite, solid block. Wireline, History
and development
•Uses and limitations of wireline. Wire types and strengths.
•Wireline Units, Design, function and operating procedures
•Surface equipment: Pressure control equipment.
•Braided line equipment
•Pressure Testing, Test Procedures and safety precautions, Tool string
Components
•Rig-up Procedures, Lifting options
•Plugs and Flow controls, Running and pulling procedures
•Sliding Side Doors, Description and use in the well and types
•Shifting tools and procedures, Additional Equipment
•Gas lift, Side Pocket mandrels uses, Gas lift valves – design, function and
procedures.
•Wireline Parameters.
•Safety Management at Workplace.
Basic Wireline Operations / M.F.Radwan 4

PRESSURE BASIC
& BASIS
5 Basic Wireline Operations / M.F.Radwan

PRESSURE BASIC & BASIS
Conversion Factors
1 Bar = 14.5 psi
1 kPa = 0.1461 psi
1 Atmosphere = 14.7 psi
1 kg/sq m = 0.20 lb/sq ft

1 meter = 3.28 feet
1 foot = 0.30 meter
1 cu ft = 7.481 US Gallon
1 US Gallon = 231 cu ins
1 US Barrel = 5.6146 cu ft
1 US Barrel = 42 US Gallon


6 Basic Wireline Operations / M.F.Radwan

PRESSURE BASIC & BASIS
1Fundamentals of Fluids & Pressure
Pressure is defined as Force per unit area exerted by fluid i.e.
Pressure = Force ÷ Area
Using  concept, the formula can be changed:
Force = Pressure × Area
Area = Force ÷ Pressure
2 Basic laws of physics concerning fluids & gas
•Liquids are not compressible
•Gases are compressible
•Liquids & gases are both FLUIDS
•Pressure in a fluid is transmitted equally in all directions.

7 Basic Wireline Operations / M.F.Radwan

PRESSURE BASIC & BASIS
3 Fresh Water
Fresh water weighs the same per unit volume anywhere in the world that is why it’s
called “Universal Fluid”& used as STANDARD for comparison with other
fluid.
Fresh Water Facts:
•Density of 62.4 lbs/ft
3
•Density of 8.33 lbs/gal
•Density of 7.48 US gal/ft
3

•PG of 0.433 psi/ft
•SG of 1
•API 10º
PG = Force (Density/ft
3
) ÷ Area (ins
2
)
= 7.48 gal/ft
3
÷ 144 ins
2
= 0.052 psi/ft
= 62.4 lb/ft
3
÷ 144 ins
2
= 0.433 psi/ft
Relationship between Density (ppg) & PG
(psi/ft) is always the same  0.052 is used as
constant for any calculation between them.
Formula of Density (ppg) = Density (lb/ft
3
)  Density (US gal/ft
3
)
 Density (ppg) = 62.4 ÷ 7.48 = 8.33 ppg
Formula of fresh water PG if density in ppg is given,
= 8.33 ppg × 0.052 (constant) = 0.433 psi/ft PG = Density (ppg) × Constant
8 Basic Wireline Operations / M.F.Radwan

PRESSURE BASIC & BASIS
4 Specific Gravity (SG)

The ratio of the density of a substance compared to density of another substance
which is used as the standard (Fresh Water).

Many fluids in petroleum industry is expressed in SG as well as in wt ppg. It’s
necessary to convert SG to PG to find HP.

To find SG of fluid simply divide fluid wt by fresh water wt.
E.g. Salt water wt is 10 ppg.
 Salt water SG = 10 ppg ÷ 8.33 ppg = 1.2

To find PG of fluid simply multiply fresh water PG by fluid SG

E.g. Find the HP of brine at 5000 ft TVD with brine SG of 1.17.
HP of brine = 1.17 × 0.433 psi/ft × 5000 ft = 2533 psi
9 Basic Wireline Operations / M.F.Radwan

PRESSURE BASIC & BASIS
5 API Gravity

API gravity is another value used to express relative wt of fluids & was introduced by
American Petroleum Institute to standardized the wt of fluids at base
temperature of 60º F. Water as standard fluid had been assigned the value of
10º API gravity.

To convert API gravity to SG, the following formula is used.
SG = 141.5 ÷ (131.5 + APIº)

E.g. Find the SG of 30º API oil
SG = 141.5 ÷ (131.5 + 30º)
= 141.5 ÷ 161.5 = 0.875
10 Basic Wireline Operations / M.F.Radwan

PRESSURE BASIC & BASIS
6 Hydrostatic Pressure (HP)

HP is the pressure developed by column of fluid at given TVD. “Hydro” means fluid & “static”
means stationary.  HP is pressure created by stationary column of fluid.

To calculate HP in psi of any fluid simply multiply TVD in ft by PG of fluid.

E.g. Find HP in psi of fresh water at 500 ft TVD.
HP = 500 ft × 0.433 psi/ft
= 216.5 psi

To calculate HP in kPa of any fluid simply multiply TVD in meter by SG by 9.81

E.g. Find HP in kPa of brine with SG of 1.32 at 1800 m TVD.
HP = 1800 m × 1.32 × 9.81
= 23 308.56 kPa
Bar = 23 308.56 kPa ÷ 100
= 233 Bar

To find BHA of 2 fluid column or more simply add the HP of the fluid column of the same unit
of measurement together.
11 Basic Wireline Operations / M.F.Radwan

PRESSURE BASIC & BASIS
7 Case Study

What is the differential pressure in psi exists between the tubing & annulus at the
SSD assembly located at 8960 ft MD (8200 ft TVD) in the tubing?

Available Information:
The tubing/casing annulus is filled with 9.2 ppg brine full.
The well is S/I at surface with CITHP of 600 psi.
There is a gas cap of 0.6 SG gas down to 4000 ft fluid level
32° API oil from fluid level’ to 12000 ft.

Steps:
1 Sketch your information.
2 Calculate HP @ 8200 ft TVD brine in annulus
3 Calculate HP of gas cap @ 4000’
4 Calculate HP of oil column from 4000 ft to 8200 ft
5 BHP of tubing @ SSD, Gas HP + 32° API oil HP
6 Calculate the differential pressure at 8200 ft.

12 Basic Wireline Operations / M.F.Radwan

CITHP 600 psi
9.2 ppg brine
SSD @ 8200’ TVD
32º API Oil
STEP 1 Always draw a sketch with all relevant information
0.6 Gravity Gas
4000 ft Fluid Level
13 Basic Wireline Operations / M.F.Radwan

Case Study

1 HP of brine in annulus; = SG × WPG × TVD
HP = 9.2  8.33 × 0.433 × 8200
= 3919.6 psi

2 HP of gas = CITHP × GCF
GCF from table = 1.087
CITHP x GCF = 600 × 1.087 = 652.2 psi

3 HP of oil column; = SG × WPG × TVD
HP = 141.5  (131.5 + 32° API) × 0.433 × 4200
= 1573.9 psi

4 BHP in tubing @ SSD = 652.2 + 1573.9 = 2226.1 psi

5  Differential Pressure @ SSD = Annulus HP – Tubing BHP
= 3919.6 - 2226.1
= 1693.5 psi

Direction of flow is from Annulus to Tubing.
14 Basic Wireline Operations / M.F.Radwan

Well COMPLETION
Objective:

Provide general knowledge of design philosophy, types,
functional requirements & accessories.
15 Basic Wireline Operations / M.F.Radwan

WELL COMPLETION
WC is the “hardware” of the outflow system & final stage of a drilled well.

The design philosophy of WC is to “Maximize Profitability”.
by maximizing well hydrocarbon recovery.
by considering the full hydrocarbon resource life cycle.

Quality concepts for WC is;

“A Quality Well is a well which contributes, over its life cycle, maximum
monetary value, without compromising safety & environmental
standards”
16 Basic Wireline Operations / M.F.Radwan

1.PRODUCER
2.INJECTOR
3.KILL

The well is either Vertically & Horizontally completed.
 Open Hole Completion
 Uncemented Liner Completion
 Gravel Pack / WWS Completion
 Tubingless Completion
 Cemented & Perforated Completion
 Single String or Multiple String Completion
 Convectional or Monobore Completion
WELL COMPLETION TYPE
17 Basic Wireline Operations / M.F.Radwan

Well Completion design is dictated by the type of well to be completed.
1.Producer
2.Injector
3.Kill
The 3 considerations of designing well completions are;
1.Inflow system
2.Outflow system
3.Number of zones to be produced
WELL COMPLETION
18 Basic Wireline Operations / M.F.Radwan

WELLBORE
PRODUCING
ZONE
PRODUCING
ZONE
Interface between Producing
Zones & Wellbore
1 INFLOW
2 OUTLOW
Interface between Wellbore
& Surface Facility No of Zones
3 PRODUCING ZONE
ZONE 1
ZONE 2
ZONE 2
ZONE 3
ZONE 3
ZONE 1
COMPLETION Design
19 Basic Wireline Operations / M.F.Radwan

1. Inflow system - VERTICAL
OPEN HOLE
SLOTTED
LINER
WWS or
PREPACK
SCREEN
GRAVEL PACK
Technological advances allow boosting of the well inflow to a considerable extent
– albeit at a cost.
20 Basic Wireline Operations / M.F.Radwan

1. Inflow system - vertical
STD CEMENTED &
PERF PROD CASING
INTERNAL GRAVEL
PACK
21 Basic Wireline Operations / M.F.Radwan

1. Inflow system - horizontal
Open Hole Section
Cement Sheath
Production
Casing
OPEN HOLE
Slotted Liner Pre-Pack Screen



◦ ◦


◦ ◦ ◦ ◦ ◦

◦ ◦
◦ ◦
• • • • • • • • • • • • • • • •
• • • • • • • •
• •
• • • • •
• • • • •
Gravel Pack Screen
Graded Gravel
SLOTTED LINER PRE-PACK SCREEN
GRAVEL PACK
Perforations
CMT & PERF LINER
22 Basic Wireline Operations / M.F.Radwan

2. OUTFLOW – PRI RECOVERY
It’s essentially a conduit with flow controls & where necessary artificial lift or
pressure boosting facilities.
TUBINGLESS
With out tubing.
HIGH PRESSURE
Cemented, perforated &
completed with tubing &
accessories.
Low pressure gas reservoir
MONOBORE
With high rate liner
Restriction Free
Susceptible for WI
23 Basic Wireline Operations / M.F.Radwan

2. OUTFLOW – SEC RECOVERY Pumping Unit
Production Casing
Tubing
Gas
Gas Anchor
Oil
Operating Fluid Level
Tubing Anchor
Sump
Perforations
Plunger
Pump Barrel
Travelling Valve
Stationary Valve
Sucker Rod String
ROD PUMPING
HYDRAULIC PUMPING
24 Basic Wireline Operations / M.F.Radwan

2. OUTFLOW – SEC RECOVERY Operating
Gas Lift
Valve (OGLV)
Gas Supply
Control And
Metering System
Unloading
Valves
Unloading
Valves
Continuous
Gas Lift
Standing Valve
Intermittent
Gas Lift
Motorised
Flowline Valve
Water Oil
Gas
Surge
Tank
Manifold
Compression
GAS LIFT
25 Basic Wireline Operations / M.F.Radwan

3. PRODUCING ZONES – SINGLE
Single
Completion
Single
Selective
Interval
Single
Commingle
26 Basic Wireline Operations / M.F.Radwan

3. PRODUCING ZONES – MULTIPLE
Multiple
Completion
Concentric
Completion
Multiple
Commingle
Completion
Multiple
Selective
Completion
27 Basic Wireline Operations / M.F.Radwan

Casing Design : Basic Construction
1
2
3
6
7
9
11
10
1.30” conductor
2.Conductor setting depth
3.20” surface casing
4.20” shoe
5.Cement
6.Formation open to C annulus
7.13 3/8” casing
8.Formation open to B annulus
9.9 5/8” production casing
10.Liner hanger
11.7” Liner
12.TD – Total Depth
12
4
5
8
28 Basic Wireline Operations / M.F.Radwan

Completion Components – What’s installed
1
2
4
7
9
10
11
12
6
1.Tubing hanger (Upper annulus
barrier)
2.SC-SSSV (Sub-surface barrier)
3.Control line
4.Tubing (Vertical barrier)
5.A annulus (tubing-casing)
6.Gas lift valves (in SPMs)
7.Expansion joint: Tubing Seal
Receptacle
8.Anchor seal assembly
9.Production packer
10.Packer sealing element (Lower
barrier)
11.Tailpipe
12.WEG
5
3
9 5/8”
Production
Casing
8
29 Basic Wireline Operations / M.F.Radwan

Well COMPLETION
1 Anchoring Device
 Landing Nipples
2 Circulation Device
 SSD
 SPM
3 Isolation Device
 Packer
 Tubing Seal Assembly, PBR
4 Anti-Erosion Device
 Blast Joint
 Flow Coupling
5 Others
 WLEG
 Perforated Joint
 Control Line
 Tubing Hanger
Tubing Hanger
Flow Coupling
SCSSV Landing Nipple
SPM
Top Packer
Producing Zone 2
Producing Zone 1
WL Entry Guide
Top No-Go Nipple
Bottom No-Go Nipple
Top No-Go Nipple
Perforated Joint
SSD
SSD
PRODUCER COMPLETION SCHEMATIC
Blast Joint
Control Line
COMPLETION ACCESSORY:
Btm Packer
30 Basic Wireline Operations / M.F.Radwan

Well COMPLETION
Short tubular with 3 main features;
Shoulder,
Seal Bores
Profiles.
1.1 Ported Nipple
Provides communication & receptacle.
1.2 Top No-Go
Receptacle for selective locks.
1.3 Bottom No-Go
Receptacle for No-Go locks & prevent WL
tools drop into rat-hole.
1.4 SV Nipple
Provides receptacle for SV locks & hydraulic
fluid.
1. ANCHORING DEVICE
31 Basic Wireline Operations / M.F.Radwan

DHSV
TRSV
WRSV
1.PASSV
2.SCSSV
- WRSV
- TRSV
32 Basic Wireline Operations / M.F.Radwan

2.1 Sliding Side Door (SSD)
Provide communication between tubing & annulus.
Incorporate nipple profile. inner sleeve with packing,
& seal bores.
Advantage & Disadvantage

2.2 Side Pocket Mandrel
Provide communication between tubing & annulus.
Incorporate orienting sleeve, discriminator,
receptacle with profile & seal bores for 1” or 1
1
/
2”
valves.
Advantage & Disadvantage
2. CIRCULATION DEVICE
Well COMPLETION
Discriminator
Profile
Seal Bore
Inner Sleeve
3 Positions
Ports
Releasing
Shoulder
Receptacle
Orienting Sleeve
33 Basic Wireline Operations / M.F.Radwan

SPM ACCESSORIES
Dummy Valve
•Blank off the communication port
Gas Lift Valve
•Annulus injection pressure activated
•Production pressure activated
Latches
•Lock in receptacle profile
Locking & Releasing Mechanism
34 Basic Wireline Operations / M.F.Radwan

Well COMPLETION
PRODUCTION PACKER
3.1 Permanent Packer
Integral casing part & run independently.
Tubing run with connector & seal elements.
Remove by milling.
Electrically WL set.

3.2 Retrievable Packer
Integral part of tubing & run on production tubing.
Hydraulically set.

3.3 Inflatable Packer
Well Intervention applications
Hold-Down Buttons
Slips
Elements
3. ISOLATION DEVICE
35 Basic Wireline Operations / M.F.Radwan

Well COMPLETION
4.1 Blast Joint
Heavy-walled tubular.
Installed opposite perforations (non-gravel pack)
where abrasive action & external cutting occurs
caused by formation fluids or sand.

4.2 Flow Coupling
Heavy-walled tubular.
Installed DS FCD which caused turbulence e.g.
Nipple, SSD, SCSSV.
High velocity & high pressures wells installed
both US & DS.
4. ANTI-EROSION DEVICE
36 Basic Wireline Operations / M.F.Radwan

Well COMPLETION
5.1 Wireline Entry Guide (WLEG)
Bottom most tubing accessories.
Provide easy access for WL tools into tubing.

5.2 Perforated Joint
Eliminate flow restrictions.
Provide true downhole flow readings.

5.3 Control Line
Transport hydraulic fluid to SCSSV
Continuous length & securely clamped on tubing
wall.

5.4 Tubing Hanger
Set in THS , suspend tubing weight & provide
sealing.
BPV Receptacle
5. OTHERS
37 Basic Wireline Operations / M.F.Radwan

Well COMPLETION
1 DHSV
HP of control line fluid
Earth crater depth

2 Landing Nipple
Below kick off point for deviation.
Check well integrity
Hanging depth for FCD.

3 SPM
Hydrostatic head of hydrocarbon & communication

4 SSD
Depth of required communication

5 Packer
Determined by reservoir depths.

6 Anti-Erosion Device
Determined by reservoirs & flow characteristics
COMPLETION ACCESSORY DEPTH RATIONALIZATION
1
2
2
2
3
4
5
5
6
6
4
38 Basic Wireline Operations / M.F.Radwan

WELLHEAD & XMAS
TREE
Objective:

Provide general knowledge of types, functional requirements
& accessories.
39 Basic Wireline Operations / M.F.Radwan

Wellhead
Provides the following functions:

 Anchor & connections for each individual casing
 Pressure isolation of individual casing
 Connection for Xmas tree
 Connections for completion string
 Isolation of production annulus
 Access to annulus for pressure monitoring and/or
pumping.

Types of Wellheads:
 Compact Wellhead (sub-sea)
 Conventional Wellhead
40 Basic Wireline Operations / M.F.Radwan

WELLHEAD & XMAS TREE
It’s positioned on the seabed. During drilling sub-sea BOP is installed
above it.
COMPACT WELLHEAD
41 Basic Wireline Operations / M.F.Radwan

WELLHEAD & XMAS TREE
It’s a built up of modules. During drilling BOP is installed
above it & it must be removed each time a new
module to be installed & replaced the BOP on top of it
before commence drilling.

Features:

1 Starter Spool (Conductor Pipe)
2 Surface Casing Head
3 Surface Casing Hanger
4 Production Casing Head
5 Production Casing Hanger
6 Tubing Head
7 Tubing Hanger
CONVENTIONAL WELLHEAD
42 Basic Wireline Operations / M.F.Radwan

WELLHEAD & XMAS TREE
XMAS TREE
Surface valves manifold to control flow of well fluids & access for well
intervention activities.
Features:
1 LMV
Manual, NOT working valve optimum conditions.
2 UMV
Emergency valve (Hyd/Pneu) & cut wire.
3 FWV
Permits passage of well fluids to CV.
4 CHOKE VALVE (CV)
Restrict, control or regulate flow of well fluids.
5 KWV
Permits entry of kill fluids into tubing or equalize.
6 SV/CV
Permits entry of well interventions.
43 Basic Wireline Operations / M.F.Radwan

Xmas Tree Type
Xmas Tree type:
Solid Block (Mono Block) Xmas Tree
- Contains fewer components (for
high pressure wells)
Composite Block Xmas Tree
- Valves are located on
separate block & joined by API flange.
Horizontal Xmas Tree
- New concept used for sub-sea
completion.
44 Basic Wireline Operations / M.F.Radwan

Dual Solid Block Xmas Tree
45 Basic Wireline Operations / M.F.Radwan

WELLHEAD & XMAS TREE
Wellhead Connection Types;
Screwed type (low press <1 000psi).
API Flanged type (high press <5 000psi).
API Flanged type are mostly used by OPCO –
because it’s less susceptible & easier oriented.

Example of API Flange specification:
9⅛” – 5000 psi API Flange.

9⅛” is the ID of the flange & 5000 psi is the
working pressure.
46 Basic Wireline Operations / M.F.Radwan

Wireline
Well Intervention technique of conveying tools & instrument downhole.
The most efficient & practical method to diagnose well problems.
Easily junk wells if not properly manage.

Wireline Category:
1.Slickline or Solidline or Pianoline
2.Digital Slickline
3.Braidedline
4.Electricline

Basic Wireline Operations / M.F.Radwan

Introduction to Wireline
Slickline - Mechanical wireline

Method of conveying tools
into a wellbore under
pressure

Operations conducted in
cased hole

Performed during all phases
of a well’s life

Quick turn around operation
48 Basic Wireline Operations / M.F.Radwan

Introduction to Wireline - history
Cross-circular Slickline – around
1930’s

Hand powered - wells were
shallow

Measuring device hand held
against the wire

Tension in line – felt by
operators leather covered hand
on the wire
49 Basic Wireline Operations / M.F.Radwan

Wireline - development
50 Basic Wireline Operations / M.F.Radwan

Wireline Operations
51 Basic Wireline Operations / M.F.Radwan

Wireline Operations
52 Basic Wireline Operations / M.F.Radwan

Wireline Operations
53 Basic Wireline Operations / M.F.Radwan

Slickline, Braided Line and E-Line
54 Basic Wireline Operations / M.F.Radwan

SLICKLINE
Single strand wire with wire OD range from 0.105”, 0.108”, 0.125” & 0.190
(0.092”, 0.082”, 0.072” & 0.066”).
•Wire selection depends on the severity of the operation load.
•It’s robust & versatile in service
Mechanical application;
•Removal of well obstruction
•Repair mechanical failure
•Bringing other zones in-line
•Setting downhole FCD
Advance application by running;
•Recorded Real Time Data Acquisition Instrument
•Recorded Tubing Caliper
•Perforators
•Tubing Cutter
55 Basic Wireline Operations / M.F.Radwan

Basic Wireline Operations /
M.F.Radwan
56

Basic Wireline Operations /
M.F.Radwan
57

Basic Wireline Operations /
M.F.Radwan
58

BRAIDEDLINE
Multi-strands wire cable OD range from
3

16”,
7

32”, ¼” &
5

16”.
•Wire selection depends on the severity of the operation load required.

Application:
•Retrieval of downhole tools with slickline failure.
•Fishing job
•Swabbing
59 Basic Wireline Operations / M.F.Radwan

ELECTRICLINE
Multi-strands wire cable range from
3

16”,
7

32”, ¼” &
5

16”,
7

16” & ¾” OD
with single or multiple conductors.
Application by running;
•SRO Pressure & Temperature Recorder
•SRO Electronic Logging Instrument for open hole & cased hole.
•Coring Services
•Packer setting
•Perforations etc.

60 Basic Wireline Operations / M.F.Radwan

What is Slickline
Small diameter wire with sufficient strength to accomplish the
operation without breaking – why small?

Minimize the load of its own weight

Minimizing the cross-sectional area reduces the effect of wellhead
pressure

Enables the use of smaller diameter spools, reels and sheaves without
overstressing the material when bending

61 Basic Wireline Operations / M.F.Radwan

Typical Slickline Rig-up

62 Basic Wireline Operations / M.F.Radwan

What is Slickline
When selecting Slickline, several factors should be considered

Minimum breaking stress

Resistance to corrosion

Effects of bending

Environmental conditions, desert dust, seawater, temperature

Well Pressure
Effecting the magnitude of force on the line diameter
Influencing the effects of H2S
63 Basic Wireline Operations / M.F.Radwan

Nominal Weight of Wire
64 Basic Wireline Operations / M.F.Radwan

Types of Slickline
Most popular material I.P.S. (Improved Plow Steel)

High ultimate tensile strength, good ductility, low cost

Minimum Breaking strain 0.125” – 2840lbs

Not suitable for H
2S and CO
2 conditions

Must be protected when not in use – line wiper used when removing
from well, protective coating when stored on drum

Use of inhibitor subs and protective inhibitors
65 Basic Wireline Operations / M.F.Radwan

Types of Slickline
For wells with high H
2S and CO
2

Alloy and Stainless Steel lines

Materials not as strong as IPS (alloy 0.125” – 2220lbs)

Excellent resistance to corrosion

Line wiper still used when pulling out of the well, less need form
immediate protection when not in used

Cost…..IPS x 12+
66 Basic Wireline Operations / M.F.Radwan

Selecting Wireline
67 Basic Wireline Operations / M.F.Radwan

68 Basic Wireline Operations / M.F.Radwan

Slickline - testing
Testing of Slicklines

Before each operation, during the operation, when finished

Three methods in use

Torsion, wrap and straight pull
testing

Other indicators
Coil of the wire
Marking, pitting of the line
69 Basic Wireline Operations / M.F.Radwan

Care of Wireline
How to Reduce the Odds
Taking Care of The Wireline
Carbon Steel Special Alloy/SS
Torsion Test

One End Fixed
Other End Rotated.
Wrap test

Wire Wrapped Around
it’s Own Diameter
70 Basic Wireline Operations / M.F.Radwan

Slickline - testing
Torsion testing

Used to test IPS

Set length of line

The rotations counted

Fracture inspected

Four different scenarios possible
71 Basic Wireline Operations / M.F.Radwan

72 Basic Wireline Operations / M.F.Radwan

Care of Wireline
How to Reduce the Odds
Taking Care of The Wireline
Test Good
Test Good
Test Bad
Test Bad
73 Basic Wireline Operations / M.F.Radwan

Slickline - Wrapping testing
Used to determine condition of alloy
and stainless lines

Line wrapped around its own diameter

Number of rotations – inspect for
fractures

Cost…….
74 Basic Wireline Operations / M.F.Radwan

Approx. Specs. & Load Limits for Slickline and Braided Line
75 Basic Wireline Operations / M.F.Radwan

Wireline Fatigue
76 Basic Wireline Operations / M.F.Radwan

Slickline – line spooling
Initial spooling

Marking of flat wraps

Spooling during the operation

Spread evenly across the drum

Tension on line when running
in/out of hole – loose wraps?

Oiling of line
77 Basic Wireline Operations / M.F.Radwan

Slickline – bending cycles
Bending stresses are
created whenever wire
deviates from the a
straight line condition
This in conjunction with
sheave size is the most
common reason for line
failure
14 bending cycles to run
in and out of the hole
78 Basic Wireline Operations / M.F.Radwan

Slickline – wire management
Critical in Slickline operations

Total length on drum / amount cut off

Well condition / H
2S, drilling fluid, etc.,…..

Max line tension

Operating depth

Line test results / line condition

 Records controlled in base


79 Basic Wireline Operations / M.F.Radwan

80 Basic Wireline Operations / M.F.Radwan

Added Weight Necessary to Pull Slickline
81 Basic Wireline Operations / M.F.Radwan

Slickline units
Conveyance method for deploying and
recovering tools and devices from the well

Units are broken into two different hydraulic
drive systems, open or closed loop

Open loop - The open loop system has been
in use for several decades and provides a
good control of the line force over line speed

Closed loop - This type of system has a more
refined approach to the control of Line speed
over line force
82 Basic Wireline Operations / M.F.Radwan

WIRELINE EQUIPMENT
1 Surface Equipment
1.1 WL Unit
1.2 Power Pack
1.3 Hoisting Unit
2 PCE
2.1 Quick Union
2.2 Stuffing Box / GIH
2.3 Lubricator
2.4 BOP
2.5 Tree Adapter
3 Subsurface Equipment (SSE)
3.1 Toolstring
3.2 Service Tools
3.3 Tubing Conditioning Tools
3.4 Running Tools
3.5 Pulling Tools
3.6 Shifting Tool
3.7 Kick Over Tool
3.8 Overshot
3.9 Spear
3.10 Flow Control Device
Optional PCE
2.6 Tool Trap
2.7 Tool Catcher
2.8 Injection Sub
2.8 SCU
2.9 Pumping Tee

83 Basic Wireline Operations / M.F.Radwan

Surface EQUIPMENT
Zone 0 – Continuous present of flammable agent.
Zone 1 – Flammable agent likely to occur in normal operation.
Zone 2 – Flammable agent not likely to occur in normal operation.
1.1 Wireline Unit
•Single Drum or Dual Drum
•Skid Mounted / Containerized / Helicopter Unit
Component
•Operating Panel – Direction Lever, Brake, Hydraulic Valve,
Gauges etc
•Measuring Device
•Weighing Device
•Level Wind
1.2 Power Pack
•Diesel or Electrical Powered
•Zoning Classification
84 Basic Wireline Operations / M.F.Radwan

SURFACE EQUIPMENT
1.3 Hoisting Unit
•Pedestal Crane
•Mast
•‘A’ Frame
•Derrick
•Gin Pole
•Rig
Operational Considerations:
•Length of Lubricators, Risers & Stack Up.
•Height of Hoisting Unit
•Fishing Job
•Toolstring Length
85 Basic Wireline Operations / M.F.Radwan

86 Basic Wireline Operations / M.F.Radwan

87 Basic Wireline Operations / M.F.Radwan

Slickline units
Designed specific

Location

Climate

Operation

Client/industry needs

New technologies

88 Basic Wireline Operations / M.F.Radwan

Slickline units – power supply
Either diesel or electric

Drive hydraulic motor

Can be one piece e.g. ASEP

Maintenance routines

Safety when starting
89 Basic Wireline Operations / M.F.Radwan

Slickline Equip. – Positioning
 Zone restrictions

 Wind direction – H
2S

 Distance between wellhead and unit

 Access – egress

 Location limitations

 Securing

90 Basic Wireline Operations / M.F.Radwan

Slickline Surface Equip. Lay-out
Pump Unit
Toolbox
Remote ESD
Power Pack
Independent
Control Panel
WL Unit
Fire Extinguisher
Portable Winch
Working Platform
Wellhead
HAZARDOUS
ZONE (15 m)
91 Basic Wireline Operations / M.F.Radwan

Slickline units – controls
4 way lever – direction control

Speed controlled by selecting correct
gear

Force controlled by adjusting the fluid
bypass (double A valve)

Hand brake – mechanical or air

Wire Spooler
92 Basic Wireline Operations / M.F.Radwan

Unit controls
Engine start / shut down

RPM adjustment

Engine diagnostics

BOP operation

Operation recording system

Auto spooling / wire oiling
93 Basic Wireline Operations / M.F.Radwan

Unit controls - odometer
Usually in feet

Takes reading from counterhead

Zero taken at start of operation

Matched to counterhead

Key fully retracted

Cable condition
94 Basic Wireline Operations / M.F.Radwan

Unit – controls – weight indicator
Reads pressure changes from the
load cell

Needle movements combined with
the odometer reading indicate
depth in well

Zero, hose condition, cell gap

Temperature can affect readings

 Certification
95 Basic Wireline Operations / M.F.Radwan

Slickline unit – counter head
Pressure wheels hold wire against
counter wheel

Wire angle of exit

Three wheel system

Load cell built into counterhead

Wire spooled by moving
counterhead
96 Basic Wireline Operations / M.F.Radwan

97 Basic Wireline Operations / M.F.Radwan

98 Basic Wireline Operations / M.F.Radwan

Slickline – sheaves / line wiper
Diameter sized to wire size

Holes in wheel

Line wiper connection

Pre job checks

Certification

99 Basic Wireline Operations / M.F.Radwan

Slickline – correction factors
Critical angle at lower sheave

Load cell connects below lower
sheave

What if the angle is greater than 90
degrees

ASEP 3 wheel counterhead – no K
factor – wire must leave
counterhead laterally
100 Basic Wireline Operations / M.F.Radwan

How to Reduce the Odds
Care of Wireline
1 Counter Wheel
Assembly
2 Pressure Wheels
3 Hay Pulley
4 Stuffing Box
5 Weight Indicator
101 Basic Wireline Operations / M.F.Radwan

Load Cell Calibration
Load cells are calibrated at a 90
0
.

To get a true reading on the gauge the wire
must also make a 90
0
angle

around the
wheel.
Care of Wireline
How to Reduce the Odds
102 Basic Wireline Operations / M.F.Radwan

Angle Factor Multiplication Factor
5 1.998 0.71
10 1.992 0.71
15 1.983 0.71
20 1.970 0.72
25 1.953 0.72
30 1.932 0.73
35 1.907 0.74
40 1.879 0.75
45 1.848 0.77
50 1.813 0.78
55 1.774 0.80
60 1.732 0.82
65 1.687 0.84
70 1.638 0.86
75 1.587 0.89
80 1.532 0.92
85 1.475 0.96
90 1.414 1.00
95 1.351 1.05
100 1.286 1.10
105 1.218 1.16
110 1.147 1.23
115 1.075 1.32
120 1.000 1.41
125 0.923 1.53
130 0.845 1.67
135 0.765 1.85
140 0.684 2.07
145 0.601 2.35
150 0.518 2.73
155 0.433 3.27
160 0.347 4.07
165 0.261 5.42
170 0.174 8.11
175 0.087 16.21
180 0.000 0.000
Actual Load = Gauge Reading x 1.414 / Factor for Angle
Actual Load = Gauge Reading x Multiplication Factor
Correction Factors for
Martin Decker Weight
Indicators
103 Basic Wireline Operations / M.F.Radwan

Slickline – wire clamp
Secure the wire without damage

Normally attached above the lower
sheave

Used when rigging up/down

During non routine occurrences

Securing to rig up
104 Basic Wireline Operations / M.F.Radwan

Pressure control equipment - why
Enables servicing of a live well

Seals with wire static or moving

Provides an access for deployment

Provides a chamber for recovery

Protection due to quality control of Equipment

Safety devices in the rig up
105 Basic Wireline Operations / M.F.Radwan

Pressure control - rating and service type
Equipment must be suitable for the type of operation

Pressure rating

Working pressure / Test pressure

Safety factor

Service type

Standard service and H
2S service
106 Basic Wireline Operations / M.F.Radwan

Pressure control equipment - rig up components
Main components

Ancillary components

Equipment selection

Factor affecting changes in rig up

Hoisting methods

Wire selection
107 Basic Wireline Operations / M.F.Radwan

Quick unions dimensions
All pressure control connections use this system

Pressure not dependent on how tight the connection is

O ring retains the pressure

Nomenclature

Types of connection available

Sizes comparison
108 Basic Wireline Operations / M.F.Radwan

Quick Unions – Otis and Bowen
Components

Thread type

Identification

Connecting together

Safety issues

Holes in collar
109 Basic Wireline Operations / M.F.Radwan

O rings
O Ring material

Sizing of O ring

Sealing faces

Back up rings

Non extrusion rings

Tolerance of pin/box


110 Basic Wireline Operations / M.F.Radwan

PCE - QUICK UNION
BOWEN OTIS
Box End
Pin End
O-Ring
•Thread Connection:
5¾ - 4 ACME Thread
•Hand Tight NO wrench
•O-Ring seal
•To be kept clean at all time.
•Check thread & o-ring before make-up.
111 Basic Wireline Operations / M.F.Radwan

Pressure control equipment - riser
Spacer lubricator – tree to work level

Internal Diameter

Lengths

Ports

Communications

Handling

112 Basic Wireline Operations / M.F.Radwan

Wireline valves – BOP’s
Must be installed on all rig ups

Surface barrier

Enables remedial repairs to be
done

Manual or hydraulic

Different ram configurations

Choice dependant on well
conditions and operation

Responsibility
113 Basic Wireline Operations / M.F.Radwan

Wireline valves – rams, seals and guides
Two types of seals – inner and outer

Two types of inner seals

Guide selection

Inner seals for 0.092” / 0.125”

Ram/body tolerance

Maintenance

Safety
114 Basic Wireline Operations / M.F.Radwan

115 Basic Wireline Operations / M.F.Radwan

Wireline valves – hydraulic – single ram
Used on wells with or without H2S

Up to 10000psi WP (8,333psi MPWHP)

Hydraulic oil chambers

Manual handles – close only

Fittings

Bridles

Maintenance
116 Basic Wireline Operations / M.F.Radwan

Wireline valves – hydraulic – single ram
Used on wells with or without H2S

Over 10000psi WP (8,333psi MPWHP)

Ram orientation

Panel or pump to operate

Indicator rods

Lifting caps / test caps
117 Basic Wireline Operations / M.F.Radwan

Pressure control equipment - lubricator
Chamber to deploy and recover tools

Length required

Internal sizes

Ports – ½” NPT maximum

Thread tape – safety

Positioning – pull line

Safety – hand awareness
118 Basic Wireline Operations / M.F.Radwan

Lubricator Length
119 Basic Wireline Operations / M.F.Radwan

Wireline Fishing/Jarring Best Practices
120 Basic Wireline Operations / M.F.Radwan

Stuffing box – manual pack off
Allows for sealing when line is
stationary of moving

Cylinder packing – how many

Packing glands

Sheave guard

Blow out plunger

Manual nut
121 Basic Wireline Operations / M.F.Radwan

Stuffing box – hydraulic pack off
Hydraulic packing nut

Piston position

Staff movement

Sheave bearings

Holes in sheaves

Line tracking
122 Basic Wireline Operations / M.F.Radwan

Manual Stuffing Box
PCE - STUFFING BOX
Hydraulic Stuffing Box
123 Basic Wireline Operations / M.F.Radwan

Top Sheave with Isolation
124 Basic Wireline Operations / M.F.Radwan

Liquid seal head (Grease Injection Head GIH)
Developed by Camco for work in Alaska

Improved sealing at higher pressure

5,000, 10,000 and 15,000 WP

Low friction – no stuffing box packings

Separate pump to operate


125 Basic Wireline Operations / M.F.Radwan

PCE - GREASE INJECTION HEAD
GIH
GREASE SYSTEM
Grease Pump
Contaminated
Grease Tank
Pack Off Hand Pump
GIH
SCU
Flow Tube
Flow Tube
& Cable
Flow Tube,
Cable &
Grease
Lubricator
BOP
Flow Tube Range:
2 Tubes: <2K psi
3 Tubes: <10K psi
4 Tubes: <15K psi
Clearance: 0.004” –
0.006”
126 Basic Wireline Operations / M.F.Radwan

PCE - LUBRICATOR
Lower Section Top Section
127 Basic Wireline Operations / M.F.Radwan

Slickline PCE
Blind Ram
Shear & Seal Ram
Stuffing Box
Stuffing Box
0.125 Ram BOP
0.108 Ram BOP
Shear & Seal Ram
SLICKLINE OPERATION
SLICKLINE FISHING
OPERATION
Lubricator
Lubricator
128 Basic Wireline Operations / M.F.Radwan

BRAIDEDLINE PCE
SCU
Lubricator
2 Braidedline Inverted Ram
3 Blind Ram
Shear & Seal Ram
TERTIARY BARRIER
1
2
3
4
1 Braidedline Ram
4 Shear Ram
GIH
PRIMARY BARRIER
SECONDARY BARRIER
129 Basic Wireline Operations / M.F.Radwan

WIRELINE EQUIPMENT
1 Surface Equipment
1.1 WL Unit
1.2 Power Pack
1.3 Hoisting Unit
2 PCE
2.1 Quick Union
2.2 Stuffing Box / GIH
2.3 Lubricator
2.4 BOP
2.5 Tree Adapter
3 Subsurface Equipment (SSE)
3.1 Toolstring
3.2 Service Tools
3.3 Tubing Conditioning Tools
3.4 Running Tools
3.5 Pulling Tools
3.6 Shifting Tool
3.7 Kick Over Tool
3.8 Overshot
3.9 Spear
3.10 Flow Control Device
Optional PCE
2.6 Tool Trap
2.7 Tool Catcher
2.8 Injection Sub
2.8 SCU
2.9 Pumping Tee

130 Basic Wireline Operations / M.F.Radwan

Sub Surface Equipment
Int FN
Ext FN
1
2
3
4
5 6 7 8
9 10 11 12
All sub surface tools must incorporate ‘Fishing Neck’ a
recovery feature.
3.1 Toolstring
1.Rope Socket
2.Stem
3.Jar
4.Knuckle Joint

Optional Tools
5.Roller Stem
6.High Density Stem
7.Hydraulic Jar
8.Spring Jar
9.Knuckle Jar
10.QLS
11.Swivel Joint
12.Accelerator
131 Basic Wireline Operations / M.F.Radwan

SSSV 10°-20° Angle 20°-30° Angle 30°-50° Angle 50° Angle & Above
Rope Socket
Swivel Joint
Accelerator
Stem
Knuckle Joint
Upstroke Jar
Spang Jar
6 ft
6 ft
2½ ft
4 ft
4 ft
4 ft
2½ ft
3 ft
3 ft
3 ft
2½ ft
2½ ft
3 ft
3 ft
3 ft
2½ ft
2½ ft
TOOLSTRING CONFIGURATIONS
Roller Stem
132 Basic Wireline Operations / M.F.Radwan

SUB-SURFACE EQUIPMENT
3.2 Service Tool
1.Gauge Cutter
2.Blind Box
3.Lead Impression Block (LIB)
4.Wire Scratcher
5.Tubing End Locator
6.Pump Bailer
7.Hydrostatic Bailer
1 2 3
4 5
6 7
133 Basic Wireline Operations / M.F.Radwan

SUB-SURFACE EQUIPMENT
3.3 Tubing Conditioning Tool
1.Swage
2.Broach
1 2
- To restore light tubing collapse.
- Always use with Pulling Tool
-To remove scale /paraffin deposits
134 Basic Wireline Operations / M.F.Radwan

SUB-SURFACE EQUIPMENT
5
6
3.4 Running Tools
1 External Fishing Neck
2 Internal Fishing Neck
3 Selective Running Tool
4 Non-Selective Running Tool

Latching Mechanism:

5 Shear Pins
6 Dogs
RT Accessories:
7 Shank, Probe, Guide & Prong.
3
1
2
4
(Jar ▲ or ▼to free)
7
135 Basic Wireline Operations / M.F.Radwan

C-1 Running Sequence
RIH Locating Nipple Shearing Top Pin Shearing Bottom Pin
Locating
Ring
▼ Dog
Retract
Tubing
▲ Dog
Trailing
▲ Dog
Expand
Nipple
Stop at
No-Go Pin
Sheared
Shank
Move ▲
▼ Dog
Expand
136 Basic Wireline Operations / M.F.Radwan

RUNNING TOOLS
BAKER “G” R/T
(S-Lock)
CAMCO “DT” R/T
(C-Lock)
CAMCO “Z-6” R/T
(DB-Lock)
CAMCO “W-1” R/T
(M-Lock)
OTIS “X” R/T
(X-Lock)
137 Basic Wireline Operations / M.F.Radwan

3.5 Pulling Tools
1.External Fishing Neck
2.Internal Fishing Neck

Shear Direction:
3.Jar ▲ (Large Pin)
4.Jar ▼ (Small Pin)
1 2 3 3
SUB-SURFACE EQUIPMENT
138 Basic Wireline Operations / M.F.Radwan

Reach
“R” Series Pulling Tool (▲) “S” Series Pulling Tool (▼)
139 Basic Wireline Operations / M.F.Radwan

SHEARING MECHANISM
Jar ▲ Pulling Tools (R)
Top Sub
Body
Core
Dog
Dog Spring
Core Nut
Main Spring
Sleeve
FCD
Ring
Shear Pin
Jar ▼ Pulling Tools (S)
140 Basic Wireline Operations / M.F.Radwan

Pulling Tools
CAMCO “JD” P/T
CAMCO “JU” P/T
OTIS “GS” P/T
OTIS “GR” P/T
CAMCO “PRS” P/T
CAMCO “PRS-2” P/T
141 Basic Wireline Operations / M.F.Radwan

SSD Applications
Displacing annulus and tubing fluid after completion
Selective production, testing or treating of various zones
Production of multiple zones
Circulation to kill a well or introduce corrosion inhibitors
Positioning co-mingling chokes in dual zone flow
Gas lifting ( in the absence of suitable gas lift mandrels)
142 Basic Wireline Operations / M.F.Radwan

Otis SSD’s

Original Otis SSD’s - O, D and A
O – open down
D – open down – larger flow area – heavy crude
A – open up
If SSD had leak, completion had to be pulled
Installation of nipple profile at SSD
XO, XD and XA (higher pressure – RD and RA
143 Basic Wireline Operations / M.F.Radwan

Otis XO SSD
Otis SSD’s use V packings in body to
seal
Sleeve has to be moved down to open
communication with annulus
To open sleeve Otis B shifting tool is
used
All sleeves with X in their title have X
nipple as part of device
2 x seal bores (same size) one above
sleeve and one below
144 Basic Wireline Operations / M.F.Radwan

145 Basic Wireline Operations / M.F.Radwan

146 Basic Wireline Operations / M.F.Radwan

147 Basic Wireline Operations / M.F.Radwan

148 Basic Wireline Operations / M.F.Radwan

149 Basic Wireline Operations / M.F.Radwan

SUB-SURFACE EQUIPMENT
3.6 Shifting Tool
1.Serves to open or close Sliding Sleeve.
2.Selective & Non-Selective
3.Pressure equalization is compulsory prior opening SSD
4.Feature
Key or Dog
Self Releasing
Safety Release
150 Basic Wireline Operations / M.F.Radwan

Shifting Operation
RIH & Locate Equalizing Fully Open Pass Through SSD
151 Basic Wireline Operations / M.F.Radwan

Safety RELEASE Feature
Closing Shearing Pin Pin Sheared
152 Basic Wireline Operations / M.F.Radwan

Shifting Tool
OTIS “B” Positioning Tool
(OTIS SSD)
Top Sub
Body
Key
Collets
Key Spring
Key
Retainer
Shear Pin
OTIS “BO” Downshift Tool
(OTIS SSD)
Main Mandrel
Key Spring
Key
Spring Housing
Dog Retainer
Locating Dog
Main Spring
Spring
Split Ring
BAKER “D-2” Shifting Tool
(BAKER “L” SSD)
Shifting Dog
Shear Pins
Control Sleeve
Collets
Thread Protector
Main Spring
Mandrel
Connecting
Adjuster
153 Basic Wireline Operations / M.F.Radwan

154 Basic Wireline Operations / M.F.Radwan

155 Basic Wireline Operations / M.F.Radwan

156 Basic Wireline Operations / M.F.Radwan

157 Basic Wireline Operations / M.F.Radwan

158 Basic Wireline Operations / M.F.Radwan

159 Basic Wireline Operations / M.F.Radwan

160 Basic Wireline Operations / M.F.Radwan

SUB-SURFACE EQUIPMENT
3.7 Kick Over Tools
1.Serves to set or pull valve from Side Pocket Mandrel
2.Pressure equalization is compulsory prior pulling valve from SPM
3.Feature:
Locating Finger
Self Orient-able
Kickable Arm Assembly
Safety Release
161 Basic Wireline Operations / M.F.Radwan

Kick Over Tool
CAMCO “OK “ Series KOT CAMCO “OM “ Series KOT
Locating Finger
Spring
Shear Pin
Leaf Spring
Arm Assembly
Catcher Sub
Set Screw
Guide
MERLA KOT
162 Basic Wireline Operations / M.F.Radwan

Orienting Sleeve Guide
GLV Pocket
BK-2 Latch
E Dummy


Oval Cross Section
Tubing
ID
Discriminator
Side Pocket
Gas-lift Dummy Valve
Communication Port
Side Pocket Mandrel
163 Basic Wireline Operations / M.F.Radwan

(a) (b) (c) (d) (e)
Kick-Over Tool Running Sequence
OK Series KOT
MERLA KOT
(a)RIH
(b)Locate & orienting
(c)Trigger
(d)Setting valve in pocket
(e)Release RT & POOH
164 Basic Wireline Operations / M.F.Radwan

3.8 Overshot
To latch on downhole tools without External
Fishing Neck

3.9 Spear
To latch on downhole tools without Internal
Fishing Neck
SUB-SURFACE EQUIPMENT
165 Basic Wireline Operations / M.F.Radwan

3.10 Flow Control Device
Lock Mandrel + Type of Plug + Equalizing Sub
Type of Lock: Slip Lock,
Type of Plugs: Hold pressure ▼,
SUB-SURFACE EQUIPMENT
Collar Lock & Nipple Lock
Hold ▲, Hold ▼&▲
166 Basic Wireline Operations / M.F.Radwan

Wireline Parameters
Five considerations required serious attention prior wireline operations.
1.Job Planning
2.Rig-up & Rig-down
3.Pressure Testing
4.RIH Considerations
5.Emergency Response
167 Basic Wireline Operations / M.F.Radwan

Wireline Parameters
1. Job Planning:
•Obtain Well Information
•Study Well History
•Tools & Equipment Inventory
•Pre-Run Checks on Tools & Equipment
•Personnel Knowledge & Skills
•Safety Devices & Equipment
1 Husband
& 4 Wives
168 Basic Wireline Operations / M.F.Radwan

Wireline Parameters
2. Rig Up & Rig Down:
•Effective Communication
•Working Location
•Weather Condition
•Hazardous Environment for Material Selection
•Pre-Run Checks on Tools & Equipment
•Back Up & Spares for Tools & Consumables
169 Basic Wireline Operations / M.F.Radwan

Wireline Parameters
3Pressure Testing
•Max CITHP + Safety Factor (500 psi) & apply in stages.
•PT medium; 60:40 ratio by volume of fresh water & glycol respectively.
(This would prevents “Emulsion” formation in oil wells or “Hydrates” if it
would be discharged into wells)
De-Pressurize
•Bleed off through production process venting system.
•If not possible, bleed off with extreme care, no personnel & source of
ignition down wind.
•De-pressurizing must be a Controlled Operation.
•PATIENCE is the virtue of this case & NO ACCELERATION is
permitted. Ensure that equipment is earthed to prevent ignition by
static electricity.
170 Basic Wireline Operations / M.F.Radwan

Pressure Testing
Xmas Tree
Valve
Isolation
P/Testing BOP
Open BOP
Open Master Valve
Pull T/String
All Way Up
Close WV
Close MV
Close SV
Open SSV
RU on Xmas Tree
Apply
Press
P/Testing
Lubricator & BOP
Depress
Above BOP
Monitor

Press
Close
Ram
Monitor

Press Open
Equal
Valve

Open
Ram
Open MV
Open Swab Valve
Open
SV
171 Basic Wireline Operations / M.F.Radwan

Wireline Parameters
4. RIH Considerations
Wireline Philosophy:

“Achieve WL Objective with Minimum Run”
172 Basic Wireline Operations / M.F.Radwan

Safety Management at Workplace
1. Attitude
- Awareness of one’s action on health, property & environment all day &
everyday.

2. Anticipation
- Expecting or predicting dangerous situations & allows you to be
prepared.

3. Hazard Identification
- Source of danger.

4. Risk Assessment
- Probability that hazard may cause damage, loss or injury.

5. Risk Control & Implementation

6. Review
- Continual updating.
173 Basic Wireline Operations / M.F.Radwan

Safety Management Tool
Work Permit
Manage & control risks related to individual work tasks.
Control work activities in order to prevent incidents due to interface work
conflicts.
 Provide clear information to eliminate misunderstanding of work tasks hazards.
 Document appropriate approvals.
 Communicate activities to all affected personnel.

Work Permit Provides:
Nature of work
Safety Management
Safety Administration


Job Safety Analysis (JSA)
Sequence of Job Steps
Potential Hazards
Recommended SOP
174 Basic Wireline Operations / M.F.Radwan

Location & Equipment
to be worked on
1a
Precise Description
of work
1b
Requested By:
1d
Tools & Equipment
to be used
1c
Hazards Identified
2a
Precautions
2b
Personal Protection
2c
Isolation Certificates
2d
Conflict of Work
(Persons made aware)
3a
Permit Approved
(PIC)
3b
Acceptance
(Performing Authority)
3c
Permit Issued
(Area Authority)
Revalidation
Permit Suspended
Permit Completed
3f
3e
3g
Gas Testing
2e
3d
NATURE OF
WORK
SAFETY
ADMIN
SAFETY
MGT
COLOR CODE:
Principle Flow Chart of Work Permit
175 Basic Wireline Operations / M.F.Radwan

Supplementary Document
176 Basic Wireline Operations / M.F.Radwan

WL Emergency Response Plan
IN THE EVENT OF EMERGENCY – If the toolstring is in
lubricator

1 Close UM Valve
2 Shut off Power Pack
3 Depressurize Lubricator
4 Install WL Clamp




5 Secure & make safe work area.
6 Refer to Installation Supervisor for further
instruction with regards to evacuation.
177 Basic Wireline Operations / M.F.Radwan

WL Emergency Response Plan

IN THE EVENT OF EMERGENCY – If the toolstring is
suspended in well.

1 Shut off Power Pack
2 Close BOP & Depressurize
3 Install WL Clamp






4 Secure & make safe work area & proceed to fire drill.
5 Refer to Installation Supervisor for further instruction
with regards to evacuation.
178 Basic Wireline Operations / M.F.Radwan

Hydrogen Sulphide (H
2S)
H
2S Characteristic

Deadly – Extremely Toxic Gas.

Colorless

Heavier than air, tends to settle in low lying areas.

Readily dispersed by wind movement or air currents.

Odor of rotten eggs only in low concentrations rapidly deadens the
sense of smell.

Highly corrosive to certain metals.

More deadly than Carbon Monoxide (CO), and almost toxic as
Hydrogen Cyanide (HCN) gas.
Guidelines for Working in H
2S Environment

 A pre-work safety briefing must be held in which all departments
concerned should be involved, Job Safety Analysis (JSA) is to be
exercised in this pre-work meeting.

 All persons involved in the work shall be conversant with H
2S
procedures for recognition, escape, and first aid treatment.

 Barriers and warning notices must be erected and PA
announcements made as appropriate.

 A job site H
2S monitor will be provided and personnel involved in the
work shall be conversant on the uses of this monitor.


 The responsible person planning the work and organizing the
worksite must be aware of wind direction and prevailing weather
conditions throughout the duration of the job.

 A sufficient number of Breathing Apparatus (BA) sets must be readily
available at the worksite.



179 Basic Wireline Operations / M.F.Radwan

Pressure Control Equipment Test and Maintenance Record
180 Basic Wireline Operations / M.F.Radwan

Generic RU Sequence
Study program & well history.
Exercise JSA & apply PTW.
Toolbox meeting & position SE.
Conduct & analyze wire test.
MU RS in redressed S/Box.
MU & Slide inspected toolstring
in lubricator, connect RS & clamp
wire.
Close Wing Valve, depressurized
Xmas tree, RD tree cap & RU tree
connection.
Install fusible cap on SSV conn
c/panel to SCSSV & open SCSSV,
well tag & signage.
Stack up riser, BOP & hoses.
Lift up lubricator vertically &
release clamp.
MU service tool into toolstring &
zero at THF
Pull wire slowly to the S/Box & SU
lubricator on BOP.
Hook-up pump unit to pump-tee,
p/test to spec & monitor press.
Close BOP rams, depressurized
above ram & monitor press BU.
Open BOP equalize valve & fully
open rams.
Open master & crown valve
respectively slowly & RIH.
181 Basic Wireline Operations / M.F.Radwan

Safety Tips During RU
NEVER hammer or climb
pressurized lubricators (PCE)
Know the pressure before
work on it.
Hold 2 hands on wire & cut
in between hands.
Open mouth & turn head
away from needle valve
during depressurizing.
In making or breaking,
off-set wrenches ± 8” apart.
NEVER use inflammable
mixtures without proper
ventilation (read MSDS)
PCE to be pressure & function
tested prior RIH.
Make certain of proper
footing when climbing
around Xmas tree.
Function test all down-hole
tool prior RIH.
2 WL personnel onsite
during operation.
WL unit to be anchored
securely.
Barriers & Signs to be
posted.
All work permits are
approved & displayed.
Worksite to be left in SAFE
condition during
suspension or completion.
182 Basic Wireline Operations / M.F.Radwan

References
M.F.Radwan “IWCF Well Intervention Hand-outs in
Dec. 2018”.
Halliburton Slickline Services Manual in 2010.
Schlumberger Slickline Training Manual in 2004.
Matt Billingham; Schlumberger, Digital Trigger: Safe,
On-Demand, Efficient and Recordable Perforating on
Slickline in 2012.EWAPS
George E. King Engineering Slickline Basics
Presentation (www.GEKEngineering.com)
http://www.taylormadetc.com/
American Petroleum Institute Exploration & Production
Department. Wireline Operations and Procedures.
(June, 2000). Third Edition. Washington, DC.


183 Basic Wireline Operations / M.F.Radwan

Thank
You
184
Tags