BBS or construction workplace and shall share together

BBS Safety

1. 1 PEC BBS Trg - Level 3 Plant Engineering Construction 1 Behaviour Based Safety Level 3 - Employees

2. 2 PEC BBS Trg - Level 3 Plant Engineering Construction 2 BBS Training Outline Introduction to BBS BBS – Why me ? Objectives of BBS Cost of Accidents BBS Process / Roles of Workers in BBS Unsafe / Bad Behaviours – why do they occur ? Good Behaviours Advantages of BBS PEC – My SHE Belief / My SHE Behaviour BBS Video Presentation Conclusion

3. 3 PEC BBS Trg - Level 3 Plant Engineering Construction 3 INTRODUCTION 90% of accidents caused by Unsafe Acts – taking shortcuts, rushing, not following procedures, complacent, careless, etc. 10% caused by Unsafe Conditions – hazards, equipment failure, heat, noise etc. Unsafe BEHAVIOUR / Bad BEHAVIOUR result in Unsafe Actions Unsafe Actions result in . . . ACCIDENTS !

4. 4 PEC BBS Trg - Level 3 Plant Engineering Construction 4 Unsafe behaviours – where would they lead you to ? Unsafe behaviours Unsafe act Accident occurred ? Yes No If YES , please ENTER here for your free gifts.. If NO , please do try your luck again L

5. 5 PEC BBS Trg - Level 3 Plant Engineering Construction 5 But what about safe behaviours – where do they lead you ? Safe behaviours Safe acts Accident occurred ? No If NO please ENTER here for your free gifts.. J

6. 6 PEC BBS Trg - Level 3 Plant Engineering Construction 6 So What is Behaviour Based Safety (BBS) all about ? What is BBS ? BBS means choosing the correct behaviour in all our thoughts and actions Choosing which correct behaviour ? Choosing the correct behaviour is choosing a safe behaviour over an unsafe behaviour to carry out all my actions. Why choose safe behaviour ? My safe behaviour results in a SAFE action ! SAFE ACTIONS = ZERO ACCIDENTS ! !

7. 7 PEC BBS Trg - Level 3 Plant Engineering Construction 7 Which of the following everyday behaviours are safe or unsafe ?

8. 8 PEC BBS Trg - Level 3 Plant Engineering Construction 8 Hands not on the handrail Using walkie talkie whilst cycling Hands on the handrail Stopping the bicycle and then using the walkie talkie

9. 9 PEC BBS Trg - Level 3 Plant Engineering Construction 9 Full concentration whilst operating forklift Checking permit whilst driving forklift Wrong method of lifting Correct method of lifting

10. 10 PEC BBS Trg - Level 3 Plant Engineering Construction 10 Using emergency exit during non-emergency Using correct exit door Using handphone whilst driving Full concentration whilst driving

11. 11 PEC BBS Trg - Level 3 Plant Engineering Construction 11 BBS – Why Me ? “I know safety is the concern of my Management , SHE Coordinator and Line Supervisor’s …” “but why is BBS important for ME ? ” “ Why ME ? ”

12. 12 PEC BBS Trg - Level 3 Plant Engineering Construction 12 BBS - WHY ME ?

13. 13 PEC BBS Trg - Level 3 Plant Engineering Construction 13 BBS – Why Me ? Your answers – after these questions…

14. 14 PEC BBS Trg - Level 3 Plant Engineering Construction 14 The Work Place Question 1 - Who spends most of his time working in the site ? Senior Manager c) SHE Coordinator Site Manager d) Front Line Supervisor e) Worker

15. 15 PEC BBS Trg - Level 3 Plant Engineering Construction 15 5 4 3 2 1 Danger ! Caution ! Warning ! The 5 levels of defence Where do you think YOU are in this picture ? Worker Front Line Supervisor SHE Coordinator Site Manager Senior Manager Work place Question 2 - Which among the staff listed below is the one most likely to be able to spot hazards and dangers at the work place ?

16. 16 PEC BBS Trg - Level 3 Plant Engineering Construction 16 5 Levels of Defence 5 th Level of Defence – PEC Senior Management 4 th Level of Defence – PEC Site Manager 3 rd Level of Defence – SHE Coordinator 2 nd Level of Defence – Site Engineer / Supervisor 1 st Level of Defence – YOU ! Danger ! Hazards ! Risks !! YOU are the nearest and the best person to identify hazards, dangers and sense any potential accidents !! You can make a difference if you use BBS !!! Work area

17. 17 PEC BBS Trg - Level 3 Plant Engineering Construction 17 Because : I am the first and nearest person who can spot hazards or dangers present in my work area I am the one who could get hurt by the presence of these hazards or dangers My correct behaviour can prevent the occurrence of an accident I want to be safe to continue to provide for my loved ones My family , my friends including me myself don’t want anything to happen to me I care for myself and I care for my co-workers I want to do my best to achieve company’s goal - zero accidents Safety has more rewards than accidents which has more negative results BBS – Why Me ? Here are more reasons…

18. 18 PEC BBS Trg - Level 3 Plant Engineering Construction 18 Objectives of BBS ? So what do we want to ACHIEVE with BBS ?

19. 19 PEC BBS Trg - Level 3 Plant Engineering Construction 19 Objectives of BBS: An Accident Free Workplace Empowered Employees Pro-Active rather than Re-Active Minimize Direct and Indirect Costs and Threat of Liability from Accident

20. 20 PEC BBS Trg - Level 3 Plant Engineering Construction 20 THE COST OF AN ACCIDENT Specimen Specimen Specimen Specimen Specimen

21. 21 PEC BBS Trg - Level 3 Plant Engineering Construction 21 There are NO HAPPINESS in ACCIDENTS.. L

22. 22 PEC BBS Trg - Level 3 Plant Engineering Construction 22 C ost of Accidents : Direct Costs Hospital Lost Wages Law suits Damages Legal Implications ~ Fines, Jail sentences

23. 23 PEC BBS Trg - Level 3 Plant Engineering Construction 23 Indirect Costs Lost family time Psychological Tarnished reputation C ost of Accidents :

24. 24 PEC BBS Trg - Level 3 Plant Engineering Construction 24 So how do we make SAFETY a SUCCESS ? Answer : We will need _______ YOU !

25. 25 PEC BBS Trg - Level 3 Plant Engineering Construction 25 BBS Process Commitment from Top, Middle and Lower Management Engineering controls, Administrative controls, PPE, etc. To make safety a success, we need to have a combination of all of the following : Your SAFE BEHAVIOUR !

26. 26 PEC BBS Trg - Level 3 Plant Engineering Construction BBS – Driven by Workers The BBS system is driven by PEC workers while being guided by PEC management . BBS system must develop from the bottom up !! PEC Worker PEC Management Excuse me Sir, sorry but you need to wear a hard hat in this area. Thank you, Sir.

27. 27 PEC BBS Trg - Level 3 Plant Engineering Construction The Role of Workers in BBS Workers must be willing to participate and display good and safe behaviour Workers must have BBS mindset and not only look out for himself but also others including his superiors Watch out, for that hole ! Thank you!

28. 28 PEC BBS Trg - Level 3 Plant Engineering Construction You have the POWER to : Stop an unsafe act committed by anyone regardless of their rank or designation e.g. Supervisor, Manager, Director, Operations, etc. Stop work when it is unsafe e.g. Sparks from electrical equipment, lifting gear tearing up, suspicious smell, etc. Correct an unsafe condition e.g. Temporarily cover up an open grating in the floor, and then reporting it to supervisors, etc.

29. 29 PEC BBS Trg - Level 3 Plant Engineering Construction PEC Management’s Role in BBS PEC Management’s COMMITMENT in BBS : PEC OHSE Policy A clear mission for the BBS program which is to ensure that we work in an : ACCIDENT FREE WORKPLACE Goals, objectives Clear goals & objectives for the BBS program which is to achieve : ZERO LOST TIME INJURY

30. 30 PEC BBS Trg - Level 3 Plant Engineering Construction Why do they occur ? Unsafe / Bad Behaviours

31. 31 PEC BBS Trg - Level 3 Plant Engineering Construction Behaviour and Consequence Behaviour : Any directly measurable thing that a person does, including speaking, acting and performing physical functions. Consequences : Events that follow behaviours

32. 32 PEC BBS Trg - Level 3 Plant Engineering Construction Behaviour is influenced by Consequence : Consequences increase the probability or decrease the probability that the behaviours will occur again in the future. If the Consequence is GOOD – Probability of Repeated Behaviour Increases If the Consequence is BAD – Probability of Repeated Behaviour Decreases

33. 33 PEC BBS Trg - Level 3 Plant Engineering Construction Bad Behaviours Behaviour Good Consequence Speeding Reach work place early Won’t get scolded Stealing No need to buy Drink and drive No need to waste money on taxi Shoplifting No need to pay Bad Consequence Involve in accident Fined by Traffic Police Knock and kill someone Caught for stealing and arrested by police Fined or Jail sentence Caught and arrested for drink driving Lose licence Caught and arrested for shoplifting Fine or jailed Embarrassment

34. 34 PEC BBS Trg - Level 3 Plant Engineering Construction BBS – Positive Reinforcement Thousands of unsafe / bad behaviours occur in the workplace everyday Most unsafe behaviours or bad behaviours do not result in injuries, BUT certainly increase the probability of injury or cause an accident Need to identify unsafe behaviours that can cause accidents or result in injuries Need to replace unsafe behaviours with appropriate and correct behaviours

35. 35 PEC BBS Trg - Level 3 Plant Engineering Construction Why do people commit unsafe / bad behaviours ? Examples of Unsafe Behaviours Good Consequence Taking shortcuts e.g. crane outrigger not extended Job finished earlier Lazy – e.g. Fire blanket not obtained from store for hot work Save time, effort, Job complete in lesser steps Rushing – not careful in carry out the job Finish faster, more time to rest, job finished earlier Ignoring PTW requirements e.g. 2 hourly gas monitoring of confined space not fulfilled Less troublesome. Do two things at a time e.g. Walking & reading at the same time More Productive Using wrong / improper tools e.g. Use a knife as a screwdriver Save time, effort and money Not following safe work procedures or method statement e.g. rigger used under rated lifting belt Save time and less troublesome, job finished earlier Not checking work area for unsafe condition e.g. scaffold guardrail missing / removed Save time, save effort, job finished earlier Not wearing proper PPE required for the job e.g. Safety goggles Save time, money, less troublesome, can see better Bad Consequence Missed a critical step – unstable crane topples, rigger pinned underneath Missed a critical step – sparks fall onto live pipeline, flash fire and explosion Slip up – finger caught in pinch point – worker’s fingers crushed Missed out important requirement – gas leak occurs, all workers in confined space overcome by toxic gas Could not detect hazard – walked into an opening (grating removed but not barricaded) worker suffered multiple fractures Slip up / lost grip of the tool – serious cut sustained requiring stitching Missed crucial step – lifting gear SWL under rated, lifting belt snaps, load falls to the ground. Unsuspecting worker hit by falling load. Undetected fall hazard, unsuspecting worker falls over- serious head injuries and spinal fracture Accidental corrosive chemical splash onto face, eyes blinded from contact with chemicals But is it worth it ?

36. 36 PEC BBS Trg - Level 3 Plant Engineering Construction Unsafe / Bad Behaviours Driving too fast Carrying out 2 actions at the same time e.g. driving with one hand and using hand phone with the other Lifting improperly risking back injury Not checking the work area before starting work Not reporting near misses Other examples of Unsafe/Bad behaviours include :

37. 37 PEC BBS Trg - Level 3 Plant Engineering Construction Unsafe / Bad Behaviours Not inspecting equipment or tools Not wearing the required PPE Not checking the PTW, it’s requirements, or ensuring the correct point to carry out the work on Other examples of Unsafe/Bad Behaviours include :

38. 38 PEC BBS Trg - Level 3 Plant Engineering Construction Unsafe / Bad Behaviours Not asking when in doubt Impatient, taking short cuts Not listening during toolbox talks, JSA briefings, etc. Not planning the work Not being responsible for our own safety as well as others Not thankful but angry when someone corrects our unsafe act Not being alert Not following procedures Not carrying out a hazard analysis of the work area Not involved in toolbox meetings, safety campaigns, safety talks, etc. More examples of Unsafe / Bad Behaviours include :

39. 39 PEC BBS Trg - Level 3 Plant Engineering Construction Another Critical Behaviour : 1) “Dreaming” - mind not at work 2) “Depressed” - mind in state of depression 3) “Anger” - mind not focused, rash actions 4) “Overjoyed” - not concentrating At-Risk Behaviours – are risky behaviours where accidents can occur easily. Some of these at-risk behaviours include…

40. 40 PEC BBS Trg - Level 3 Plant Engineering Construction Good Behaviours Inspecting equipment / tools before using them e.g. Checking condition of lifting gears, SWL, equipment colour code, expiry dates of scaffoldings, etc. Wearing proper PPE Checking workplace areas before starting work Checking PTW details and corresponding lines / units to be worked on Some examples of GOOD behaviours include :

41. 41 PEC BBS Trg - Level 3 Plant Engineering Construction Good Behaviours Stopping / correcting an unsafe act of our colleagues including our superiors or correcting or reporting an unsafe condition in the workplace Reporting near misses and incidents Ask when in doubt. When we are not sure of things, we must ask questions so that accidents are prevented. Be Patient. When our co-workers asks us for our help or are not sure of things, let’s be patient and guide them. Some examples of GOOD behaviours include :

42. 42 PEC BBS Trg - Level 3 Plant Engineering Construction Good Behaviours Be Good Listeners We must be good listeners and pay attention to our supervisors during each briefings or talks. We must also respect our co-workers and listen to them even though we are more educated or experienced than them. Some other examples of GOOD behaviours include : Plan all work  The best way to get the job done safely and correctly is through good planning. Be Responsible We must be responsible for our own safety and also take care of the Safety of our superiors and co-workers. Be Thankful When our co-worker or superior correct our unsafe acts, we should thank them because they care for us. We must not be angry or offended.

43. 43 PEC BBS Trg - Level 3 Plant Engineering Construction Good Behaviours Be Alert I must be alert to my surroundings at all times to identify what can hurt or cause injury to me. Follow Procedures I must not take shortcuts but must follow the procedures on how the job should be done. Hazard Analysis We must always conduct a hazard analysis of the job and work area at all times before and during the job to identify what can cause injury to me. Report Unsafe Conditions and Near Misses We must always report unsafe conditions and near misses so that incidents can be prevented from occuring. Active involvement  We must always participate in toolbox meetings, JSA briefings, safety campaigns, safety audits, etc. so that we can learn more about safety Some other examples of GOOD behaviours include :

44. 44 PEC BBS Trg - Level 3 Plant Engineering Construction Advantages of BBS Look “upstream” and being “pro-active” to manage safety Increasing “employee ownership” and “involvement” in the safety process Focusing “efforts on behaviours” that can lead to accidents or cause injuries

45. 45 PEC BBS Trg - Level 3 Plant Engineering Construction Advantages of BBS Promoting “positive interaction” between supervisor and work crew Creating “platform” for providing “feedback” on safety Developing a “safety culture” where everyone feels responsible for safety and does something about it

46. 46 PEC BBS Trg - Level 3 Plant Engineering Construction Outcome and Impact on Behaviours : Accident frequency Company profitability Employee Morale Workplace Satisfaction

47. 47 PEC BBS Trg - Level 3 Plant Engineering Construction We at PEC believe that : 1) Every incident can be avoided 2) No job is worth getting hurt for 3) Every job can be done safely 4) Good planning prevents incidents 5) Safety is everyone’s responsibility

48. 48 PEC BBS Trg - Level 3 Plant Engineering Construction PEC My Belief My SHE Behaviour

49. 49 PEC BBS Trg - Level 3 Plant Engineering Construction No Incident I am responsible for Myself and My colleague I am 100% Alert at Work I am competent I want to take care of my co-workers I want to observe, report and correct Unsafe Acts I want to be a Safe Worker I am Proud to be a “PEC” member PEC SHE Culture “ Nobody gets HURT ” My belief My SHE Behaviour PEC Values Continuous Learning Customer Focused Competence Commitment Cost Effective PEC Values To meet and exceed customers' goal in the areas of SHE, Quality, Schedule and Cost Effectiveness. To seek market leadership through skilled human resources, commitment to Information Technology, application of best practices and continuous improvement. To encourage innovation and creativity, and inspire our employees to be their best. To provide a work environment which values people and encourages trust, integrity and teamwork. PEC Mission PEC Mission

50. 50 PEC BBS Trg - Level 3 Plant Engineering Construction Behaviour Based Safety Safe thinking, safe behaviour and safe actions can help prevent ACCIDENTS !! You can make the Difference ! Thank you for being a SAFE PEC Team Member !

51. 51 PEC BBS Trg - Level 3 Plant Engineering Construction The End Any Question?