Caterpillar Cat 962K Wheel Loader (Prefix T6A) Service Repair Manual Instant Download.pdf

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1. Service Repair Manual
Models
962K WheelLoader

2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962K WHEEL LOADER T6A
Configuration: 962K Wheel Loader T6A00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
950K and 962K Wheel Loaders Machine Systems
Media Number -KENR5805-00 Publication Date -01/10/2011 Date Updated -03/10/2011
i04551576
Piston Pump (Implement) - Assemble
SMCS - 5070-016-II; 5070-016; 5070-016-FD; 5084-016-QP; 5084-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B 136-1452 Retaining Ring Pliers As 1
C - Loctite 271 -
D 6V-2055 Grease 1
Illustration 1 g02722272
1.Install cover (58) and bolts (57) .
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3. Illustration 2 g02722269
2.Install cover (56) and bolts (55) .
Illustration 3 g02722268
3.Install bearings (54) .
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4. Illustration 4 g02722267
4.Install bearings (53) onto swashplate (52) .
Illustration 5 g02722266
5.Install swashplate (52) .
Illustration 6 g02722265
6.Raise the temperature of bearing (51) .
7.Install retaining ring (50) and bearing (51) onto shaft assembly (49) .
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5. Illustration 7 g02722264
8.Install shaft assembly (49) .
9.Use Tooling (B) in order to install retaining ring (48) .
Illustration 8 g02722263
10.Install lip seals (47) .
Illustration 9 g02722262
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6. 11.Install O-ring seals (46) .
Illustration 10 g02722261
12.Install cover (45) and retaining ring (44) .
Illustration 11 g02722258
13.Install springs (42) into barrel (43) .
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7. Illustration 12 g02722254
14.Install retainer (41) .
Illustration 13 g02722252
15.Install bearing (40) .
Illustration 14 g02722250
16.Install pistons (38) into retainer (39) .
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8. Illustration 15 g02722249
17.Install pistons (38) and retainer (39) into the barrel assembly.
Illustration 16 g02722248
18.Install barrel assembly (36), O-ring seal (35), and O-ring seal (37) .
Illustration 17 g02722245
19.Lower the temperature of bearing (34) .
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9. 20.Install bearing (34) into the port block assembly .
Illustration 18 g02722244
21.Apply Tooling (D) to the back side of port plate (33) .
22.Install port plate (33) onto the port block assembly .
Illustration 19 g02722243
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
23.Install port block assembly (32) and bolts (31) .
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10. Illustration 20 g02722232
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
24.Install guide (30), spring (29), backup ring (27), O-ring seal (28), and plug (26) into pump
control head (2) .
Illustration 21 g02722228
25.Install cover (25), bolts (22), adjustment screw (24), and locknut (23) .
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11. Illustration 22 g02722205
26.Install backup ring (18), O-ring seal (19), onto piston (17) .
27.Install spool (21), sleeve (20), and piston (17) into pump control head (2) .
Illustration 23 g01145877
28.Install the cover, bolts (14), adjustment screw (15), and locknut (16) .
Illustration 24 g01145875
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12. 29.Apply Tooling (C) to the threads of piston (12) .
30.Install piston (12) and ball (13). Tighten piston (12) to a torque of 350 ± 30 N·m (258 ± 22
lb ft).
Note: Do not use an impact wrench in order to install piston (12) .
Note: Allow Tooling (C) to dry for 4 hours at room temperature.
Illustration 25 g01145874
31.Install the O-ring seal, the backup ring, and piston (11) .
Illustration 26 g01145873
32.Install the cover, bolts (8), adjustment screw (10), and locknut (9) .
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13. Illustration 27 g01145872
33.Install spring (7) .
Illustration 28 g01145871
34.Install O-ring seal (6) and the backup ring.
Illustration 29 g01145870
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14. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
35.Install cover (5) and bolts (4) .
Illustration 30 g01145869
36.Install O-ring seals (3) .
Illustration 31 g01145867
37.Install head (2) and bolts (1) .
End By: Install the pump.
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15. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962K WHEEL LOADER T6A
Configuration: 962K Wheel Loader T6A00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
950K and 962K Wheel Loaders Machine Systems
Media Number -KENR5805-00 Publication Date -01/10/2011 Date Updated -03/10/2011
i04889422
Electrohydraulic Control - Remove and Install
SMCS - 5702-010
Removal Procedure
Table 1
Required Tools
ToolPart NumberPart DescriptionQty
A - Loctite 222 -
Illustration 1 g02486616
1.Remove cushion (1).
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16. Illustration 2 g02486722
2.Remove plate (2).
Illustration 3 g02486738
3.Loosen knob (4) and remove arm rest (3).
Illustration 4 g02486756
4.Remove screws (5) and (6). Disconnect harness assemblies from switch assemblies (7).
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17. Illustration 5 g02487117
5.Remove screws (8) and cover (9).
Illustration 6 g02487136
6.Disconnect harness assemblies (12). Remove screws (11) and electrohydraulic controls (10).
Illustration 7 g02487617
7.Remove knob (13), screws (15), and boot (14).
Installation Procedure
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18. 1.Install electrohydraulic controls (10) in the reverse order of removal.
a.Apply Tooling (A) to the threads of knob (13).
Removal Procedure (Joystick Control)
Illustration 8 g03019889
1.Remove four screws (1) and cover assembly (2).
Illustration 9 g03019918
2.Remove four screws (4) and cover (3).
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19. Illustration 10 g03019936
3.Disconnect cable straps (5).
Illustration 11 g03020336
4.Disconnect cable straps (6) and harness assemblies (7).
Illustration 12 g03020396
Illustration 13 g03020416
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20. 5.Reposition boot (8) out of the way. Remove four nuts (11) and four bolts (10). Remove joy
stick (9).
Installation Procedure (Joystick Control)
1.Install joy stick (9) in the reverse order of removal.
a.Tighten nuts (11) to the following torque 6.5 ± 0.5 N·m (58 ± 4 lb in).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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21. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962K WHEEL LOADER T6A
Configuration: 962K Wheel Loader T6A00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
950K and 962K Wheel Loaders Machine Systems
Media Number -KENR5805-00 Publication Date -01/10/2011 Date Updated -03/10/2011
i04439336
Main Control Valve - Remove and Install
SMCS - 5051-010
Removal Procedure
Table 1
Required Tools
ToolPart Number Part DescriptionQty
A
4C-6486 Stand 1
8S-7641 Tube 1
8S-7615 Pin 1
8S-8048 Saddle 1
B 138-7575 Link Bracket 2
Hot oil and components can cause personal injury.
Do not allow hot oil or components to contact skin.
Hydraulic oil pressure can remain in the hydraulic system on this
machine after the engine and pump have been stopped. Serious injury
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22. can result if this pressure is not released before any service is done on
the hydraulic systems. In order to prevent possible injury, release the
hydraulic system pressure before working on any fitting, hose, or
hydraulic component.
Lower all attachments to the ground before service is started. If the
hydraulic system must be serviced, tested, or adjusted with the
attachment in the raised position, the attachments and lift cylinders
must be supported properly.
Always move the machine to a location away from the travel of other
machines. Be sure that other personnel are not near the machine when
the engine is running and tests or adjustments are being made.
Illustration 1 g02620276
1.Use Tooling (A) in order to support lift arms (1) .
2.Release the system hydraulic pressure.
3.Drain the implement hydraulic system. Refer to Operation and Maintenance Manual,
"Hydraulic System Oil - Change" for the correct procedure.
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23. Illustration 2 g02620285
4.Remove cover assembly (2) .
Illustration 3 g02627227
5.Disconnect all hose assemblies (3) from the front of main control valve (6). Disconnect tube
assemblies (5) and harness assemblies (4) from main control valve. (6) .
Illustration 4 g02627559
Bottom view of main control valve
6.Disconnect harness assembly (7) and remove cable strap (8) .
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24. Illustration 5 g02627777
7.Remove bracket assemblies (9) from frame assembly (10). Reposition tube assemblies (5)
out of the way. Repeat for the opposite side.
Illustration 6 g02627519
8.Disconnect tube assemblies (11) and hose assemblies (12) .
Illustration 7 g02628759
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25. 9.Separate bracket (13) from the frame assembly. Reposition tubes (14) in order to remove the
main control valve. Repeat for the opposite side.
Illustration 8 g02628881
10.Disconnect all hose assemblies (15) from the rear of the main control valve. Remove cable
straps (16) from the harness assembly.
Illustration 9 g02630660
Bottom view
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26. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading

27. Illustration 10 g02631057
11.Remove bolts (17) from the main control valve .
Illustration 11 g02631044
12.Attach Tooling (B) to main control valve (6). The weight of main control valve (6) is
approximately 277 kg (610 lb). Position main control valve (6) on a suitable table
Installation Procedure
1.Install main control valve (6) in the reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Apr 4 11:54:57 UTC+0800 2020
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