Ccm mechanical design-presentation

1. CONTINUOUS CASTING MACHINE
(CCM)
MECHANICALDESIGN MECHANICAL
 
DESIGN

2. COMPANY OVERVIEW
CVSTURKEY
CVSEUROPE
Italy‐Udine
CVSMIDDLE EAST
Egypt‐Cairo
CVS CIS
Ukraine‐Donetsk
FROM CONCEPT TO COMMISSIONING
Design
Manufacturing
Erection Training
Consultancy
Innovation Innovation
Process Development
[email protected]                            www.cvs.com.tr
CVS SINGAPORE
Singapore
CVS POLAND
Warsaw
CVS IRAN
Tahran
CVS INDI
A
Pune
CVS S.KORE
A
Seoul
CVS US
A
New York
CVS GREECE
Athens
CVS INDONESI
A
Jakarta
CVS TRADE B.V.
Amsterdam

3. COMPANY OVERVIEW
CVS provides plants
&
equipments for minimills
(Meltshops & Rolling Mills), as well as “turn ‐key”
solutionsinthisregard.
CVS covers the complete design and
manufacturing
activities
for
green
field
projects
manufacturing
activities
for
green
‐
field
projects
as well as revamping/upgrading of existing plants
and equipments. CVS manufactures spare parts & components for
Meltshops
&
Rolling
Mills
&
Off
‐
Gas
Systems
Meltshops
&
Rolling
Mills
&
Off
Gas
Systems
.

CVS
provides
technical
assistance
and
consulting

CVS
provides
technical
assistance
and
consulting
service to steel production.

4. COMPANY OVERVIEW
CVS head
q
uarter is located in the most so
p
histicated
q
p
industrial region of Turkey; Gebze (50 km to Istanbul
citycenter), close to many majorports. Our modern facilities consist of three integrated
major‐sized workshops equipped with post‐modern
machinery parks and three engineering buildings
summing up approx.100,000 sqm. CVS workforce is formed by over than 750
specialized staff with a modern machinery park to
dtk
th
t
hll i
jt
un
d
er
t
a
k
eeven
th
emos
t
c
h
a
ll
eng
ing pro
jec
t
s.

More
than
270
engineers
and
administrative

More
than
270
engineers
and
administrative
employees are involved in the design and management of the projects.

5. ACTIVITIES

6. CCM ‐GENERAL PLAN VIEW

7. CCM ‐SIDE VIEW

8. CCM ‐DESIGN CONCEPT
According to customer request,  CCM can be equipped with the necessary modern equipment to 
produce high quality casted products, such as tundish of delta type to reduce inclusions in the 
mould, long copper tube to improve primary cooling on the billet surface, automatic mould level 
control system, high casting radius to reduce stress during unbending, secondary spray cooling 
divided in three zone for a better cooling effect and control, walking beam cooling bed for the 
straightening of the long billets.

9. CCM ‐SAMPLE PROJECT

10. CCM ‐DESIGN CONCEPT
CCM can be designed to produce square billets in the sections between 100 to 200 mm²and
blooms between 180 to 260 mm².
Special designs forbeam blank and round sections between 160 to 440 mm can be done. Radiusof 5‐12 m and mould length of 750‐1000 mm can be designed according to project
requirement requirement
.

For
some
special
casting
vertical
continuous
casting
application
can
be
considered

For
some
special
casting
,
vertical
continuous
casting
application
can
be
considered
.

The
CCM
can
be
fitted
with
up
to
eight
casting
strands
in
order
to
satisfy
the
production
schedule

The
CCM
can
be
fitted
with
up
to
eight
casting
strands
in
order
to
satisfy
the
production
schedule
given by the EAF.

11. CCM ‐EQUIPMENTS
MAIN E
QU
IPMENT
S
QU S
Ladle Turrets
Ladle Turret Weighing System
Ldl
C
Milt
L
a
dl
e
C
over
M
an
ipu
la
t
or
Tundish & Tundish Car
Tundish Weighing System
Tundish Pre‐Heater & Dryer
Moulds & Mould Oscillation
Foot Rolls
Mould Level Control
E.M.S.
Sd
Cli
S
econ
d
ary
C
oo
li
ng
Withdrawal &Straightener
Pinch Rolls & Tourch Cutting
Dummy Bars & Parking Units
Roller Tables & Cooling Bed

12. LADLE TURRET
Different
DiD
es
i
gns
&
Solutions Solutions

13. LADLE TURRET
•LiftableArms
•FixedArms
•Independent Arms
•TwinLadleCar

14. LADLE TURRET WEIGHING SYSTEM
Wihi
S
W
e
i
g
hi
ng
S
ystem

15. LADLE COVER MANIPULATOR
Cover
Manipulator
Turret

16. LADLE SHROUD MANIPULATOR
Tundish
Ladle Shroud
Manipulator
Ladles
Ladle Turret

17. LADLE SHROUD MANIPULATOR
Ladle
Ladle Shroud
Manipulator
Shroud

18. TUNDISH
Tundish Tundish
Tundish Cover
•Delta Shape
•Hi
g
h Residence Time
g
•Better Inclusion Flotation
•High Tundish Life
•Adaptable to close casting

19. TUNDISH CAR
Tundish
Car
CblC
a
bl
es
Rail System

20. TUNDISH CAR
•
Cantilever Type
•Rail Type
•Semi‐cantilever Type
•Liftable T
yp
e
yp
•Serving to support the tundish and adjust it to 
casting position.
•Quicknozzle changer system
•Adaptable to stopper rod mechanism
•Weighig Load‐cells
•Emergency Translation via electric motor

21. TUNDISH CLOSE CASTING SYSTEM
With
Liftable
Tundish Car
Mould
Sub‐Entry
Shroud

22. TUNDISH CAR WEIGHING SYSTEM
Tundish Car
Weighing
System
Weighing
System

23. TUNDISH PRE‐HEATER & DRYER

24. STRAND OPERATOR PANEL SUPPORT
Tundish
Control Panels

25. MOULDS
Moulds

26. MOULDS & FOOT ROLLERS
Mould
Foot Rollers Rollers
Electric Motor for
Oscillation

27. RADIOACTIVE MOULD LEVEL CONTROL
Sh tter Sh
u
tter
H
igh
speedsampling
H
igh
speed
 
sampling
of the level in the mold

28. MAGNETIC MOULD LEVEL CONTROL
Liquid
Sensor
Liquid Steel
Eddy
Currents
Sensor
 
Body
Connector
Flexible
Hose Protection
Ca
pp
ILD 
Sensor
Alternating Magnetic Magnetic Field Copper
Mould

29. MAGNETIC MOULD LEVEL CONTROL
ILD Detector
Mould

30. OPTIC MOULD LEVEL CONTROL
Black
&
 White
Monitor
HacoHaco
Mould
Optical Sensor

31. MOULD OSCILLATION: ECCENTRICTYPE ECCENTRIC
 
TYPE
Air
Electric
Spring
Motor
Mould Support
Eccentric
Gear Box

32. MOULD OSCILLATION: HYDRAULICTYPE HYDRAULIC
 
TYPE
AirAir Spring
Mould Support
H
y
draulic Unit
y

33. MOULD OSCILLATION
•Heavy‐duty design
•Sized to support the mould housings assembly
•Adjustablestroke, frequency and negative striptime
•Designed to permitmould oscillation along the casting radius
•Easyaccess to the mechanism
it lf it
se
lf
•Protected from the cooling chamber
environment environment
•Allowing for fastand precise
positioning positioning

34. MOULD OSCILLATION MONITORINGSYSTEM MONITORING
 
SYSTEM
Sensor
Mould
Graphics On Screen

35. E.M.S.
Electro
Magnetic
Electro
Magnetic
Stirrer
Magnetic Coils

36. E.M.S.

37. E.M.S.
FEM building of a system consisting 
of
stirrer + mould + steel.
Visualization of a detail of the
magnetic induction flux lines,
for a sin
g
le electric 
p
hase
gp

38. E.M.S.
Internal
type
MEMS
Internal
type
MEMS
MEMS
Cartridge‐Type
MEMS
 
Water Out
Sub‐Chamber
Internal M‐EMS
WithoutStainless Steel
Case
Mould 
Steel
Case
MEMS 
Water In
Support 
Assembly

39. E.M.S.
Externaltype MEMS
Cartrid
g
e‐t
yp
e 
g
yp
Mould
Mould Mould MEMS MEMS
Water Water WaterWater
External
M‐EMS
With
Stainless
Connection Connection
BoxBox
Mould 
Support 
Assembl
y
With
Stainless
Steel Case
y
Sub‐chamber

40. SECONDARY COOLING
Cooling Cooling Chamber
Cooling
Systems

41. SECONDARY COOLING
•Heat resistantconcrete walls
•Modularstructure
•Steel doors and walkways allow
maintenance access to the sprayers and to
the bow guide •Visual inspection openings •Steam extraction fan
•Automatic Control of SprayWater Quantity
•Completelly water spray nozzle or air mist
design
Secondary Cooling Area
•Guiding rollers

42. SECONDARY COOLING
Water Spray
System
Foot Rolls

43. ROLLS
Rolls
Rolls

44. ROLLS
Rolls

45. WITHDRAWAL & STRAIGHTENER UNIT

46. WITHDRAWAL & STRAIGHTENER UNIT

47. DUMMY BARS & PARKING UNITS

48. DUMMY BARS & PARKING UNITS
Rigid
Dummy Bar
Parking UitU
n
it

49. PINCH ROLLS
Pinch
Rolls
Aili
Pi h
A
ux
ili
ary
Pi
nc
h
Rolls

50. PINCH ROLLS
Pinch Rolls
Auxiliar
yy
Pinch Rolls

51. INTERMEDIATE ROLLER TABLE
Rigid
Dummy
Auxiliary
Pinch
Intermediate
Bar
Pinch Rolls
Intermediate Roller Table

52. INTERMEDIATE ROLLER TABLE
Intermediate
Roller
Table Table

53. TOURCH CUTTING SYSTEM
Tourch
Auxiliary
Tourch Cutting
Auxiliary Pinch
Rolls
Transport 
R
o
ll
e
r T
ab
l
e
Crop
End
Box
oe
ab e
Crop
End
Box

54. MOVABLE & TRANSPOR ROLLER TABLE
Tourch
Cutting
Discharge Roller Table
Trans
p
ort 
p
Roller Table
Movable Roller Table

55. DISCHARGE ROLLER TABLE
Discharage Roller Table
Billet Transfer Car
Billet
Lifting 
System System
Marking
Machine
Designed to move the billets from the elevated position above the discharge roller  table to
the cooling bed area

56. DISCHARGE ROLLER TABLE
Billet
Billet Transfer Car
Billet Lifting 
System
The transfer system is composed by a bridge beam that spansover the removalarea and
translates acrossit.

57. WEIGHING SYSTEM
Weighing System
Loaded
Weighing System
Unloaded

58. COOLING BED

The
bed
is
composed
by
two
frames
having
a
set
of
mounted
blades
:
one
frame
is

The
bed
is
composed
by
two
frames
having
a
set
of
mounted
blades
:
one
frame
is
fixed while the other is alternately moved in a vertical and horizontal direction by two
sets of hydraulic cylinders.
Walking Beam System
Hydraulic System System

59. COOLING BED
During
its
movement
the
movable
frame
During
its
movement
,
the
movable
frame
advances the billets along the fixed frame
thus allowing an uniform cooling of each
barbar
.
Discharge Roller  Table Table
Walking Beam Cooling Bed

60. COOLING BED
Walking Beam Unit
Discharge Discharge Roller Table

61. CCM AUTOMATION
Casting Platform Platform Control
Strand  Control

62. CCM AUTOMATION
Walking
Beam
Control
Discharge Area Control

63. Your One‐Stop
S
olution
P
rovider
for
S
olution
P
rovider
for
Meltshops& Rolling Mills
[email protected]_____
I____
www.cvs.com.tr