COMPOUND TOOL PRESSNTATION with all process

107 views 10 slides Dec 18, 2024
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About This Presentation

Compound tool


Slide Content

COMPOUND TOOL NAME: HEMANT J PATGAR

WHAT IS COMPOUND TOOL Campound tool is a type of an press tool that uses a single stage to perform blanking and percing operation . It’s a stand alone die set that’s installed in stamping press. Single-stage operation A compound tool performs all piercing, shearing, and forming in a single stroke. 

Inverted design The blanking punch is on the bottom side of the tool, and the piercing punches are on the top side Cost-effective Compound tooling is more cost-effective than other fabrication methods, such as machining and die casting Suitable for simple parts. Compound tooling is ideal for making simple flat parts, such as washers.

DESIGN OF AN COMPOUND TOOL

MAKING AN COMPUND TOOL  A process that uses a press tool to manufacture parts from sheet metal in a single motion.  This process uses a stand-alone die set that combines a blanking tool and a piercing tool to perform all the necessary piercing, shearing, and forming in one hit  Consists of a stand-alone die set that is set up in a stamping press.

TOOL DESIGN

SOME FUTURES OF AN COMPOUND TOOL Cost effective Compound tooling is more cost effective than other fabrication methods like machining and die casting High production rate Compound tooling has a higher production rate than other methods Speed. Speed is an important factor in compound tool making, but it depends on the size of the part. Small parts can exit the die faster than large ones

Repeatability Compound tooling is helpful for single-die cases because it ensures high repeatability Applications Compound tooling is especially useful for stamping parts like washers, shims, gaskets, seals, and spacers Compound Die Stamping , compound stamping tooling performs multiple cuts, punches, and bends in one stroke rather than multiple strokes

MAINTENANCE OF COMPOUND TOOL The maintenance is the important in a copound tool. Regular inspection and cleaning of the tool to prevent issues and ensure it's operating properly.  A process where a part is manufactured by a press tool in just one motion by using both a blanking tool and a piercing tool at once.  Improve Customer Tool Life Enhance Quality of Stamping Product Improve Up-Time Reduce Costs to Our Customer Increase Our Supply Side Flexibility Increase Our Process Control
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