curso n° 7009 sobre delta V de emerson en deltaV

deltaV operaciones de ivservacion

1. FISHER-ROSEMOUNT SYSTEMS DeltaV OverviewCourse 7009 -- Rev 3 - 4/15/01
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TM
DeltaV Overview

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Upon completion of this module, you will be able to identify DeltaV
System architecture types
Software components
System capacities
Objectives

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DeltaV System Architecture
Primary Hub
Controller
10BaseT Cable
Maximum Length 100m (330ft)
Workstation
Secondary Hub
10BaseT Cable
Maximum Length 100m (330ft)

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The figure above illustrates a basic DeltaV Control Network.
Refer to DeltaV Books Online for additional information about the DeltaV system
architecture.
DeltaV System Architecture

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DeltaV System Architecture
Multiple Nodes
Workstation
PrimaryHub SecondaryHub
SystemPowerSupply,
Controller,and
I/OSubsystem
Legend:
PrimaryControlNetwork
SecondaryControlNetwork

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The figure above illustrates a DeltaV Control Network with eight nodes.
Maximums:
120 — Nodes
100 — Controllers / Simplex or Redundant Pairs
60 — Workstations
Note: A server may be required depending on system size.
Refer to DeltaV Books Online for additional information about the DeltaV system
architecture.
DeltaV System Architecture
Multiple Nodes

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DeltaV I/O Interface
2-Wide Power/
Controller Carrier
8-Wide I/O
Interface Carrier
DIN Rail
I/O Card
Mounting Screw
I/O Terminal Block

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The I/O Subsystem includes I/O Interfaces mounted on one or more 8-wide I/O
Interface Carriers and an optional power source that provides power to field
devices.
The I/O Interface consists of the following components as illustrated above:
I/O Terminal Block which snaps onto the I/O Interface Carrier to provide
screw termination's for field wiring.
I/O Card which snaps over the I/O Terminal Block on the I/O Interface
Carrier which converts field signals to a digital format for control and
communications.
Refer to DeltaV Books Online for additional information about the DeltaV System
architecture.
DeltaV I/O Interface

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DeltaV I/O Card Types
Analog Inputs
AI, 8 Channel, 4 to 20 mA, HART
AI, 8 Channel, 4 to 20 mA
AI, 8 Channel, 1-5v
I.S. AI, 8 Channel, 4 to 20 mA, HART
RTD, 8 Channel
Thermocouple, 8 Channel

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DeltaV I/O Card Types
Discrete Inputs
DI, 8 Channel, 24 VDC, Isolated
DI, 8 Channel, 24 VDC, Dry Contact
DI, 8 Channel, 120 VAC, Isolated
DI, 8 Channel, 120 VAC, Dry Contact
DI, 8 Channel, 230 VAC, Isolated
DI, 8 Channel, 230 VAC, Dry Contact
High Density DI, 32 Channel, 24 VDC, Dry Contact
I.S. DI, 16 Channel, 12 VDC I.S. Power
Multifunction, 4 Channel, DI or Pulse Input
SOE (Sequence of Events), 16 Channel, Standard DI or SOE

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DeltaV I/O Card Types
Outputs
AO, 8 Channel, 4 to 20 mA, HART
AO, 8 Channel, 4 to 20 mA
I.S. AO, 8 Channel, 4 to 20 mA
DO, 8 Channel, 120/230 VAC, Isolated
DO, 8 Channel, 120/230 VAC, High Side
DO, 8 Channel, 24 VDC, Isolated
DO, 8 Channel, 24 VDC, High Side
High Density DO, 32 Channel, 24 VDC, High Side
I.S. DO, 4 Channel, 12 VDC I.S. Power

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DeltaV Communication Interfaces
FOUNDATION

fieldbus Interface
H1 fieldbus Interface, 2 Ports
FOUNDATION

fieldbus H1 Carrier
fieldbus Device, 8 DI Channels and 8 DO Channels
Serial Interfaces
2 Port Modbus Master/Slave Protocol
2 Port Programmable
Actuator Sensor Interface (AS-i)
2 Port AS-i Master/Slave Protocol
Profibus DP
Port Profibus DP Master/Slave Protocol, RS-485 Transmission

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Controller
2-Wide Power/
Controller Carrier
DIN Rail
Controller
Mounting Screw
I/O Terminal Block
8-Wide I/O
Interface Carrier
I/O Card

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The DeltaV Controller mounts in the right slot of the 2-wide Power/Controller
Carrier as illustrated above.
Note: Refer to DeltaV Books Online for additional information about DeltaV.
Search: Installing Your DeltaV System.
Controller

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Hubs and switches provide a means to connect multiple nodes.
Available Hub options:
8-port 10BaseT
12-port 10BaseT
12-port 10BaseT, Fiber Optic Interface
12-port Dual-Speed
12-port Dual-Speed, w/Fiber Optic Link
12-port Dual-Speed, w/2 Fiber Optic Links
24-port Dual-Speed
24-port Dual-Speed, w/Fiber Optic Link
24-port Dual-Speed, 2 Fiber Optic Links
6-port 10MB Fiber Optic
6-port 10MB Fiber Optic, w/Twisted Pair Copper Interface Module
DeltaV Hubs & Switches

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Available Switch options:
12-port 10BaseT/100Base TX Copper
12-port 10BaseT/100Base TX Copper, with Fiber Optic Link
12-port 10BaseT/100Base TX Copper, with Dual Fiber Optic Link
24-port 10BaseT/100Base TX Copper
24-port 10BaseT/100Base TX Copper, with Fiber Optic Link
24-port 10BaseT/100Base TX Copper, with Dual Fiber Optic Link
8-port 100MB Fiber Optic
8-port 100MB Fiber Optic, with Fiber Optic Link
8-port 100MB Fiber Optic, with Dual Fiber Optic Link
DeltaV Hubs & Switches

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      
Pwr
Faul t
1
2
3
4
5
6
7
8
DeltaV System Power Supply
Bulk Power Supply
2-Wide
Power/Controller Carrier
I/O Carrier
Bulk Power Supply
Power
Distribution
N
Ground
N
G
DC Return
DC Return
-+

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The DeltaV System Power Supply consists of the following options
System AC Power Supply (AC/DC)
System Passthrough Power Supply (DC/DC)
24V or 12VDC System Power Supply
Bulk AC to 24 VDC Power Supply
Bulk AC to 12 VDC Power Supply
Bulk 24 VDC to 12 VDC Power Supply
DeltaV System Power Supply

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User Station Hardware
Dell Intel Pentium with
CD
2 serial ports
1 parallel port
17- or 21-inch monitor
Hard disk

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System Capacity
System Sizing
30,000 DSTs
50,000 SCADA tags
15,000 Advanced Unit Management DSTs
1 max. ProfessionalPLUS Station
10 max. Professional Stations
10 max. Application Stations
59 max. Operator Stations
60 max. workstations of any kind
5 max. Remote Data Servers
100 max. simplex Controllers
100 max. redundant Controllers
120 max. Nodes excluding redundant nodes
42 max. Remote Workstations

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Control Licensing
A system-wide controller licensing system allows you to estimate:
A single licensable DST size for the entire system.
The number of licensable DSTs used for control and those used for
monitoring.
The number of DSTs that are involved with advanced unit management.
License bundles containing the license features are assigned to the
ProfessionalPLUS node. Controller Redundancy and Serial I/O Driver licenses
are assigned to the controllers.

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Monitor DSTs
Modules are automatically classified as either Control or Monitor.
Monitor DSTs - A module is classified as Monitor if it includes one or more of the
following function blocks:
ABS - Absolute Value
ADD - Add
AI - Analog Input
ALM - Alarm Detection
ARTHM - Arithmetic
CMP - Comparator
DI - Discrete Input
DIV - Divide
FFAI - fieldbus Analog Input
FFARTHM - fieldbus Arithmetic
FFINT - fieldbus Integrator

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Monitor DSTs
FFDI - fieldbus Discrete Input
FFMDI - fieldbus Multiple Discrete Input
INT - Integrator
MLTY - Multiply
PIN - Pulse Input
SUB - Subtract
DI - Discrete Input
The module DOES NOT contains any External Reference parameters
The module DOES NOT have parameters referenced externally by
another module. External references include External Reference
parameters or references within an expression in any other function block,
actions within a SFC step, etc.

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Application Licenses
Basic Batch
Advanced Batch
Professional Batch
Control Licenses
Control DSTs
Advanced Unit Management DSTs
System-wide licenses are assigned to the Pro+ workstation.
In the case of system-wide application licenses, batch applications are loaded on an
Application Station. When downloaded, the licensing will be checked on the Pro+
before downloading proceeds.
System-wide Licenses

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Batch Licensing
A system-wide batch application licensing system provides three batch system
capability levels.
DeltaV Basic Batch includes
Batch Executive
DeltaV Advanced Batch includes
DeltaV Basic Batch
Batch History
Soft-Phase Server
DeltaV Professional Batch includes
DeltaV Advanced Batch
Campaign Manager
For most DeltaV batch systems, it is recommended that Batch Executive and the
Batch Historian run on separate, dedicated Application Stations. Campaign
Manager and Soft-Phase Server must run on the same node as the Batch
Executive.
DSTs are counted as Advanced Unit Management DSTs.

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The Pro+ DST count is the total system DST count. Monitor functionality has been
given to the DSTs on the Pro+ license.
You may add control functionality and/or Advanced Unit Management functionality
using the system-wide controller licensing. For example, you system consists of:
Total system 1000 DSTs
I/O used for control 600 DSTs
Monitored Inputs 400 DSTs
I/O used for Advanced Unit Management 900 DSTs
Licenses Needed:
Pro+ 1000 DSTs
Control 600 DSTs
Advanced Unit Management 900 DSTs
Functionality/Size:
System Database 1000 DSTs
Continuous Control 600 DSTs
Monitor 400 DSTs
Controller-based phase logic 900 DSTs
System-Wide Licenses Summary

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ProfessionalPLUS Station Software
Licenses included Licenses you can add Licenses NOT allowed
Batch Operator Interface
DeltaV Remote Access
Server (RAS)
Configuration Audit Trail
(Version Control)
Excel Add-in
OPC Mirror
fieldbus Device Database
DeltaV Inspect
Dual Monitor
OPC Pager
OPC Server, 250 data values
AMS
Inside
Configuration Database
Configuration Studio
Continuous Historian,
250 parameters
Control Studio-Online
Diagnostics
Event Chronicle
Operator Interface
Recipe Studio
DeltaV Tune
History View Suite
Continuous Historian,
>250 parameters
DeltaV Web Server
DeltaV Simulate
OPC Server, >250
data values
DeltaV Connect -
Bailey Interface

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Professional Station Software
Licenses included Licenses you can addLicenses NOT allowed
AMS
Inside
Configuration Studio
Continuous Historian,
250 parameters
Control Studio-Online
Diagnostics
Event Chronicle
Operator Interface
Recipe Studio
OPC Mirror
Batch Operator Interface
DeltaV Tune
Excel Add-in
Dual Monitor
OPC Pager
OPC Server, 250 data values
Continuous Historian,
>250 parameters
DeltaV Web Server
DeltaV Simulate
OPC Server, >250
data values
History View Suite
Configuration Database
fieldbus Device Database
DeltaV ConnectDeltaV Inspect

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Operator Station Software
Licenses included Licenses you can addLicenses NOT allowed
Batch Operator Interface
Excel Add-in
DeltaV Tune
Dual Monitor
Recipe Studio
Configuration Studio
Control Studio On-line
Continuous Historian,
250 parameters
Operator Interface
History View Suite
Diagnostics
AMS
Inside
Event Chronicle
OPC Mirror
OPC Pager
OPC Server, 250 data values
DeltaV Web Server
DeltaV Simulate
OPC Server, >250
data values
Configuration Database
fieldbus Device Database
DeltaV Connect
DeltaV Inspect
w/NT Desktop
privilege

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Base Station Software
Licenses included Licenses you can addLicenses NOT allowed
AMS
Inside
Configuration Studio
Continuous Historian,
250 parameters
Control Studio-Online
Diagnostics
Event Chronicle
Operator Interface
Recipe Studio
OPC Mirror
Batch Operator Interface
DeltaV Tune
Excel Add-in
Dual Monitor
OPC Pager
OPC Server, 250 data values
Continuous Historian,
>250 parameters
DeltaV Web Server
DeltaV Simulate
OPC Server, >250
data values
History View Suite
Configuration Database
fieldbus Device Database
DeltaV Connect
DeltaV Inspect
w/NT Desktop
privilege

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Application Station Software
Licenses includedLicenses you can add Licenses NOT allowed
Continuous Historian,
250 parameters
Excel Add-in
OPC Server, >250
data values
AMS
Inside
Configuration Studio
Control Studio-Online
Operator Interface
Recipe Studio
DeltaV Tune
OPC Server, 250 data values
DeltaV Simulate
Configuration Database
fieldbus Device Database
Diagnostics
Event Chronicle
OPC Mirror
Batch Operator Interface
OPC Pager
Continuous Historian,
>250 parameters
DeltaV Web Server
History View Suite
DeltaV Connect
DeltaV Remote Access
Server (RAS) for
Application Station
DeltaV Inspect

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User Station Software Components
The DeltaV User Station Software consists of
Operate
Configuration Studio
Diagnostics

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The DeltaV Operate (Run) is used by the operator to view and control the process.
It consists of three items:
Button Toolbar
Working Area
Alarm Banner
DeltaV Operate (Configure) is used to create and edit DeltaV graphics.
Access DeltaV Operate by selecting
Start  DeltaV  Operator DeltaV Operate
DeltaV Operate

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DeltaV Operate (Run)
Alarm
Banner
Working
Area
Button
Toolbar

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DeltaV Operate (Configure)

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DeltaV Control Module
AlgorithmModule
I/O
P
a
r
a
m
e
t
e
r
s
Conditionals
Alarms
DisplaysHierarchy

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The DeltaV Control Module contains algorithms that define the control system’s
behavior. The DeltaV Module consists of the following:
Hierarchy
Displays
Alarms
Conditionals
Algorithms
Module
I/O
Parameters
DeltaV Control Module

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DeltaV Configuration Studio
The DeltaV User Station Configuration Studio includes the following:
Explorer
Control Studio
Configuration Assistant (Wizard)

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DeltaV Explorer
Access the DeltaV Explorer by selecting:
Start  DeltaV  Engineering  DeltaV Explorer

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DeltaV Explorer
Use the Explorer’s pull-down menus to perform various DeltaV-related functions
and use the buttons at the top of the DeltaV Explorer window to access other
DeltaV programs. Also, use the plus and minus symbols to expand and collapse
the selected item.
Pull-down menus Access buttons

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DeltaV Control Studio
Access the DeltaV Control Studio by selecting:
Start  DeltaV  Engineering  Control Studio

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DeltaV Control Studio
A typical DeltaV Control Studio display is shown above.

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DeltaV Configuration Assistant
Access the DeltaV Configuration Assistant by selecting:
Start  DeltaV  Engineering  Configuration Assistant

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DeltaV Configuration Assistant
The DeltaV Configuration Assistant’s initial display is shown above.

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DeltaV Diagnostics
Access DeltaV Diagnostics by selecting:
Start  DeltaV  Operator  Diagnostics

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DeltaV Diagnostics
A typical DeltaV Diagnostics display is shown above.

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Workshop -
Commissioning the Controller
Step 1. Power up the DeltaV Monitor and Workstation. The initial Windows NT
window appears after approximately two minutes.
Step2.Simultaneously press the CTRL / ALT / DELETE keys to begin logging
in. Enter the following information — as prompted — in lower case:
Username:student
Password:dv
Step 3.Click the OK button or press the ENTER key to continue.Wait for
DeltaV Logon window to appear and the hour glass has changed to a selector.
Step 4.Log in to DeltaV using the same User name and Password specified
above. Wait for the hour glass to change to a selector.
Step 5.Click the OK button or press the ENTER key to continue. Wait for the
hour glass to change to a selector. Select NT Desktop from the FlexLock
menu bar.
Note: If NT Desktop button is selected too soon, some applications may not get started.

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Decommissioned Controllers
View a list of decommissioned controllers by first launching the DeltaV Explorer:
Start  DeltaV  Engineering  Explorer
Decommissioned controllers are listed in the Contents window of the DeltaV
Explorer accessed by selecting
Physical Network  Decommissioned Controllers

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Decommissioned Controllers
CTLR-001C68, shown above, is a decommissioned controller.
Decommissioned State — Controller(s) are non-active members of a Control
Network. For example:
A new Controller added to the Control Network.
Remove and Replace an existing controller, the new controller will
be in a decommissioned state.
A controller has been taken out of service(decommissioned) for an
extended scheduled shutdown.
Decommissioned State Visual Indicators
Power LED (Green) ON
Error LED (Red) FLASH at one second interval
Active/Standby LED (Green) OFF
Yellow LEDs FLASH at random

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Identify Controller
Identify the controller from DeltaV Explorer by selecting:
(left mouse button) Decommissioned Controller CTLR-001C68 
(right mouse button) Properties  Flash lights

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Identify State — A specific Controller M3/M5 is located on the DeltaV network.
Identify is a property of the Controller that can be used to located a specific controller
when multiple controllers are part of a DeltaV Network. Identify can be performed on
Decommissioned and Commissioned Controllers.
Identify State Visual Indicators
Power LED (Green)ON
All other LEDs FLASH at one second interval
Note: Automatically terminate the identify state by closing the Identify pop-up dialog
box or selecting Stop Flashing on the controller’s Properties window.
Identify Controller

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Commissioning a Controller &
Auto-Sensing I/O Cards
Commission a controller and auto-sense the I/O cards from the DeltaV Explorer
by selecting the Decommissioned Controller CTLR-001C68 and Drag ‘n drop it
onto the Control Network or existing placeholder. A Properties window appears
requesting various information.
Drag ‘n Drop

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Commission — The act of making a controller an active member of a DeltaV
Control Network. A TCPIP address is automatically assigned by the Professional
Plus Workstation at commissioning. This can be performed from the DeltaV
Explorer or Configuration Assistant application. The last step of commissioning
will prompt the user with a question to Auto-Sense I/O cards.
Commissioning a Controller &
Auto-Sensing I/O Cards

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Commissioning a Controller &
Auto-Sensing I/O Cards

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A Controller Properties pop-up window appears with the General tab selected.
Perform entering the following:
Name: A user-defined name with a maximum of 16 characters
containing at least one alpha character. It may also contain $, -, or _.
Description: An optional user description of no more than 48 characters
appearing in the DeltaV Explorer. It is for information only and not used
by the controller.
Enable network redundancy for this node: Checking the box  Enables
the secondary control network for the node. Leaving the box unchecked
 does not enable network redundancy.
Controller is redundant: A Simplex Controller will be grayed out. A
checked box  indicates the controller is redundant.
Commissioning a Controller &
Auto-Sensing I/O Cards

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When the above fields have been completed, click the OK button to continue. The
last step in commissioning the controller permits you to Auto-sense the I/O cards
for the controller.
Auto-Sense I/O cards — Clicking the YES button causes the controller to scan its
I/O sub-system and identify the card types and carrier slots where the I/O cards are
installed. By clicking the NO button, the controller WILL NOT scan the I/O sub-
system for installed I/O cards but will continue to commission itself. Auto-sense
can be done at any time from the DeltaV Explorer.
Commissioning a Controller &
Auto-Sensing I/O Cards

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Cold Restart
Define a cold restart by selecting from the DeltaV
Explorer:
CTLR  Properties  Controller tab

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In the event of a power failure, the controller can download itself using the
configuration data in non-volatile memory. If the non-volatile memory is not present or
does not match the ProfessionalPLUS database, the system downloads the download
script from the ProfessionalPLUS workstation.
You can set this feature on an individual controller basis using the DeltaV Explorer as
shown above.
The amount of time is set in any combination of Days (0 thru 30 max), Hours (0 thru
23 max) or Minutes (0 thru 59 max). Commissioning and downloading procedures will
be executed if power returns to the controller in less than or equal to the cold restart
time. A setting of 0 disables the Cold Restart (automatic restart).
Note: It is recommended to set the Cold Restart Time to at least two minutes.
It is further recommended that a UPS be installed between the AC distribution (source)
and the System Power Supply for the controller(s) to ensure controller operations
during short interrupts of plant power.
Note: Refer to Books On Line for additional information about Cold Restart.
Search: Did Your Controller Lose Power?.
Cold Restart

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DeltaV Explorer Indicators

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DeltaV Explorer Indicators

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Workshop -
Commissioning the Controller
Commission the decommissioned controller CTLR-XXXXXX from DeltaV Explorer
by performing the following tasks:
Task 1. Identify the Controller using the Identify State.
Task 2. Commission the Controller, name it, enable network redundancy
and Auto-sense I/O.
Task 3. Set Cold Restart to 5 minutes.