d300d caterpillar articulated truck service manual

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It is Complete Original Factory for Caterpillar D300D ARTICULATED TRUCK covers all the service and repair information about Caterpillar D300D ARTICULATED TRUCK. The information in this manual covers everything you need to know when you want to repair Caterpillar D300D ARTICULATED TRUCK.

1. Printed by
Heavy Equipment Manuals
v2.20
Heavy Equipment Manuals
SERVICE MANUAL
Printed in U.S.A
D300D ARTICULATED TRUCK

2. 

Product: ARTICULATED TRUCK
Model: D300D ARTICULATED TRUCK 5MG
Configuration: D300D ARTICULATED TRUCK 5MG00001-UP (MACHINE)
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00943434
Air Compressor - Remove and Install
SMCS - 1803-010
Removal Procedure
Do not disconnect the air lines until the air pressure in the system is at
zero. If hose is disconnected under pressure it can cause personal
injury.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the machine. Be prepared to collect the fluid with suitable containers

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4. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide", for tools and supplies suitable to collect and contain
fluids in Caterpillar machines.
Dispose of all fluids according to local regulations and mandates.
1.Remove the air pressure from the air tank and drain the coolant from the cooling system.
Illustration 1 g00484206
2.Disconnect hose (1), (2) and (9) from the air compressor. Remove tube (4) from the air
compressor.
3.Remove bolt (5) and the washer. Remove clamp (7) from the breather tube. Move the breather
tube aside.
4.Remove three bolts (3) and the washers that hold the air compressor to the timing gear housing.
5.Remove two bolts (6) and remove air compressor (8) and the gasket from the engine.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.

5. Note: Check the condition of the gaskets and O-ring seals. If gaskets or O-ring seals are damaged, use
new parts for replacement.
Illustration 2 g00484206
1.Use three bolts (3) and the washers to install air compressor (8). Apply 4C-4030 Thread Lock
Compound to the threads of two bolts (6). Torque bolts (6) to 160 ± 30 N·m (118 ± 22 lb ft).
2.Install clamp (7) for the breather tube with bolt (5) and the washer.
3.Install tube (4) and connect hoses (9), (2) and (1) to air compressor (8) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Jan 5 21:35:50 UTC+0530 2020

6. 

Product: ARTICULATED TRUCK
Model: D300D ARTICULATED TRUCK 5MG
Configuration: D300D ARTICULATED TRUCK 5MG00001-UP (MACHINE)
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00935599
Automatic Timing Advance - Assemble
SMCS - 1272-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.

7. Illustration 1 g00476382
1.If dowels (3) were removed from the gear hub, installation dimension (X) is 9.00 ± 0.50 mm
(.354 ± .020 inch).
2.Install seals (4) and (5) .
3.Put gear (1) in position on hub assembly (2) .

8. Illustration 2 g00476383
4.Install slide (7), weight (9) and springs (6) and (8) on each side of the assembly.
Illustration 3 g00476385
5.Install plate (11) with two screws (10) .
End By: Install the automatic timing advance unit. Refer to Disassembly and Assembly, "Automatic
Timing Advance - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Jan 5 21:12:58 UTC+0530 2020

9. 

Product: ARTICULATED TRUCK
Model: D300D ARTICULATED TRUCK 5MG
Configuration: D300D ARTICULATED TRUCK 5MG00001-UP (MACHINE)
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00935438
Automatic Timing Advance - Disassemble
SMCS - 1272-015
Disassembly Procedure
Start By:
A.Remove the automatic timing advance unit. Refer to Disassembly and Assembly, "Automatic
Timing Advance - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.

10. Illustration 1 g00476292
1.Remove two screws (1) and plate (2) .
NOTICE
The weights are held in position with two springs for each weight that
is under compression. Carefully remove the weights and the springs in
order to help prevent possible injury.
Illustration 2 g00476293
2.Remove springs (3) and (5), weight (6) and slide (4) from each side of the assembly.

11. Illustration 3 g00476294
3.If necessary, remove gear (7). Remove seals (8) and (9) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Jan 5 21:12:43 UTC+0530 2020

12. This is the sample of the manual if
you need complete manual click on
the Download button
DOWNLOAD NOW