Detailed Project Report on PVC FOAM BOARD (CAPACITY: 8 TONS/DAY)

The PVC Foam board and WPC Foam Board is a kind of building material made of polyvinyl chloride, with features as waterproof, flame retardant, acid and alkali resistant, light, heat preservation, noise insulation and shock absorption. It has the same processing method with wood, but compared with the processing performance it is far more superior. Therefore, the related products such as PVC Foam board and WPC Foam Board, can be the ideal substitute of wood, aluminum and composite board. Furthermore, the surface is very smooth and of high hardness, which is not easy to be scratched. For this feature, PVC Foam board and WPC Foam Board can be the prime choice in making furniture.

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ENGINEERS INDIA RESEARCH INSTITUTE
4/54, Roop Nagar, Delhi-110007 (India)
Phone: [phone]
E-mail: [email protected]
Website: www.eiriindia.org



PVC FOAM BOARD (CAPACITY: 8 TONS/DAY)
[EIRI/EDPR/4733] J.C.: 2953XL

The PVC Foam board and WPC Foam Board is a kind of building material made of
polyvinyl chloride, with features as waterproof, flame retardant, acid and alkali
resistant, light, heat preservation, noise insulation and shock absorption. It has
the same processing method with wood, but compared with the processing
performance it is far more superior. Therefore, the related products such as PVC
Foam board and WPC Foam Board, can be the ideal substitute of wood, aluminum
and composite board. Furthermore, the surface is very smooth and of high
hardness, which is not easy to be scratched. For this feature, PVC Foam board
and WPC Foam Board can be the prime choice in making furniture.

Taking about its applications, PVC Foam board and WPC Foam Board can be
widely used in buses, train, cars ceiling, box core layer, interior panels, the
external walls of the building board, decoration board, office, residential furniture
- like kitchen, living room, family room and bedroom, public building, commercial
decorative frame, clean room with a plate, ceiling panels, screen printing,
computer lettering, advertising label, display panels, signs with the board, albums
boards, chemical anti-corrosion engineering, thermoforming parts, cold storage
with a board, special cold project environmental formwork, sports equipment,
farming with material waterfront facilities, moisture, water-resistant materials, art
materials and a variety of portable partition instead of the glass ceiling, etc.

Currently, PVC & WPC industry has developed rapidly in the world with a
promising prospect, every country is optimistic to the potential of PVC & WPC
products as well as its benefits on environment. With its superior processing
performance, it has proved to the world of its unique role and status that no other
products can replace nowadays. Its development is the inevitable trend in the
progress of human society.

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CONTENTS

INTRODUCTION

USES/APPLICATIONS/ADVANTAGES

USES OF PVC FOAM SHEET/PVC FOAM BOARDS:

BELOW ARE THE ADVANTAGES OF USING PVC FOAM BOARDS:

RAW MATERIALS

POLYMERS

ADDITIVES

FORMULATION OF PVC FOAM BOARD

MARKET OVERVIEW OF PVC FOAM BOARD

PROCESSING STEPS/PROCESS FLOW DIAGRAM

THE PROCESSING STEPS ARE SHOWN IN THE FOLLOWING PROCESS FLOW
DIAGRAM:

SEQUENCES FOR PVC FOAM BOARD MANUFACTURING

PROCESS FLOW DIAGRAM

TECHNICAL DETAILS OF PVC FOAM BOARD LINE

TECHNICAL/TURNKEY CONSULTANT FOR SETTING UP PVC BOARD PLANT

SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)

SUPPLIERS OF PLANT & MACHINERIES (INDIAN)

BOILER

GENERATOR SET (DG SET)

MANUFACTURERS/SUPPLIERS OF PLANT & MACHINERY

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EXTRUDERS

PRESSING MACHINE

COOLING TOWERS

BOILER

GENERATOR SET (DG SET)

MANUFACTURERS/SUPPLIERS OF RAW MATERIALS

PLASTIC POLYMERS

COUPLING AGENT

ADDITIVES

PRODUCT SPECIFICATION

PRODUCT FEATURES

OUTPUT OF PRODUCT ION:

GENERATION AND MANAGEMENT OF WASTES

SOLID WASTES

LIQUID WASTES

GASEOUS EMISSION

OTHERS

INDUSTRIAL WASTE MANAGEMENT

SEWERAGE SYSTEM

ANTICIPATED ENVIRONMENTAL IMPACTS

CONSTRUCTION PHASE

OPERATION PHASE

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MITIGATION MEASURES (PROPOSED)

HEALTH SAFETY & ENVIRONMENT

SAFETY & OCCUPATIONAL MEASURE (STORAGE/HANDLING OF RAW
MATERIAL & PRODUCT)

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APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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COST ESTIMATION

Plant Capacity 8 Ton/Day

Land & Building (2000 sq.mt.) Rs. 3.23 Cr

Plant & Machinery Rs. 2.10 Cr

Working Capital for 1 Month Rs. 1.27 Cr

Total Capital Investment Rs. 6.82 Cr

Rate of Return 39%

Break Even Point 48%