Detailed Project Report on SHRIMP PROCESSING PLANT (CAP: 5 TONS/DAY)

The frozen seafood market size has the potential to grow by USD 31.76 billion during 2020-2024, and the market’s growth momentum will accelerate during the forecast period because of the steady increase in year-over year growth. Among the freshwater carp fish species, Rohu, Catla, Mrigal are extremely decision. There fishes are normally told as whole fish in the market. India, with a production of around 10.8 million MT is the second largest fish producer in the world. Processing levels of marine food in India are currently at 23%. The top five states for fisheries production in India are Andhra Pradesh, West Bengal, Gujarat, Karnataka and Kerala with a combined share of around 50% of the total fish production. The global Frozen Seafood Market is expected to register 5.34% CAGR from 2019 to 2024 and reach USD 17.29 billion by the end of 2024.

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ENGINEERS INDIA RESEARCH INSTITUTE
4/54, Roop Nagar, Delhi-110007 (India)
Phone: [phone]
E-mail: [email protected]
Website: www.eiriindia.org




SHRIMP PROCESSING PLANT (CAP: 5 TONS/DAY)
[EIRI/EDPR/4769] J.C.: 2989XL
The frozen seafood market size has the potential to grow by USD 31.76 billion
during 2020-2024, and the market’s growth momentum will accelerate during the
forecast period because of the steady increase in year-over year growth. Among
the freshwater carp fish species, Rohu, Catla, Mrigal are extremely decision. There
fishes are normally told as whole fish in the market. India, with a production of
around 10.8 million MT is the second largest fish producer in the world.
Processing levels of marine food in India are currently at 23%. The top five states
for fisheries production in India are Andhra Pradesh, West Bengal, Gujarat,
Karnataka and Kerala with a combined share of around 50% of the total fish
production. The global Frozen Seafood Market is expected to register 5.34% CAGR
from 2019 to 2024 and reach USD 17.29 billion by the end of 2024.
Shrimp refers to an invertebrate marine animal with an elongated body which is
often used as a food product. It is regarded as nutritious since it contains
proteins, selenium, antioxidants, phosphorus, magnesium, copper, iron and
vitamin B12. Some of the health benefits associated with shrimp consumption
include weight loss, fighting aging, improving bone health, decreasing menstrual
pain and preventing cardiovascular diseases. In India, fisheries represent a
significant economic activity and offer vast growth opportunities. This is due to the
country’s varied resources and potentials.

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CONTENTS

INTRODUCTION

ABOUT SHRIMP

SHRIMPS

PENAEUS FABR

P. INDICUS

M. AFFINIS

M. BREVICORNIS

P.STYLIFERA

P.STYLIFERUS

P.TENUIPES (HENDERSON)

SHRIMPS

SERGESTIDAE

ATYIDAE

MUD-SHRIMPS

BRINE-SHRIMPS

COLLECTION OF SEED SHRIMP

TRANSPORTATION OF SEED SHRIMP

MANAGEMENT OF PRODUCTION PONDS

STOCKING

FEEDING

GROWTH AND PRODUCTION

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SHRIMP PRODUCTION IN INDIA & GLOBLAL

GLOBAL AQUACULTURE SHRIMP PRODUCTION

CHINA TO REMAIN THE LARGEST SHRIMP PRODUCER FOLLOWED BY INDIA

MARKET POSITION

INDIAN SHRIMP INDUSTRY: HUGE UNTAPPED POTENTIAL

INDIAN AQUACULTURE INDUSTRY

MAJOR SHRIMP CONSUMING COUNTRIES

USA

JAPAN

EUROPE

CHINA

MAJOR SHRIMP IMPORTING COUNTRIES

INDIA IS THE TOP EXPORTER OF SHRIMP GLOBALLY

USA, THE MAJOR EXPORT MARKET FOR INDIAN SHRIMP

INDIA’S POTENTIAL FOR SHRIMP EXPORT

ANDHRA PRADESH, THE HIGHEST PRODUCER OF SHRIMP

STATE WISE AREA UNDER CULTIVATION (HA)

MARKET BREAKUP BY SPECIES

L.VANNAMEI

SHRIMP CULTIVATION CYCLE

SHRIMP VALUE CHAIN

BROODSTOCK

HATCHERY

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FARMING

FOUR PLAYERS

VALUE ADDED PRODUCTS

PORT WISE EXPORT DATA OF SEAFOOD FROM 2017-2020

RULES & REGULATIONS OF SHRIMP FARMING

B.I.S. SPECIFICATION

HEADQUARTERS

DETAILS OF SHRIMP FARMING

SUITABLE SOIL TYPE FOR SHRIMP CULTIVATION

POND MANAGEMENT IN SHRIMP CULTIVATION

STOCKING FOR SHRIMP CULTIVATION

SEED SELECTION IN SHRIMP CULTIVATION

STOCKING DENSITY IN SHRIMP CULTIVATION

FEED AND FEEDING IN SHRIMP CULTIVATION

NUTRIENT REQUIREMENTS IN SHRIMP CULTIVATION

WATER QUALITY MANAGEMENT IN SHRIMP CULTIVATION

HARVESTING AND HANDLING OF SHRIMP CULTIVATION

METHODS OF HARVESTING IN SHRIMP CULTIVATION

TIMING OF HARVESTING AND SELLING

DISEASE, PREVENTION AND TREATMENT IN SHRIMP CULTIVATION

QUALITY CONTROL AND MARKETING IN SHRIMP CULTIVATION

PROCESSING OF SHRIMP

HANDLING SHRIMP AT SEA

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FREEZING ON BOARD

COLD STORAGE OF WHOLE SHRIMP

COOKING ON BOARD

CHILLING ON BOARD

HANDLING SHRIMP ON SHORE

FREEZING OF WHOLE SHRIMP

COLD STORAGE OF WHOLE SHRIMP

THAWING OF FROZEN WHOLE SHRIMP

SIZE GRADING

COOKING

COOLING

PEELING

YIELD AND PACKING DENSITY

DIPPING

FREEZING OF MEATS

PACKING AND GLAZING

COLD STORAGE OF MEATS

CANNED SHRIMP

SMOKED SHRIMP

POTTED SHRIMP

OTHER SHRIMP PRODUCTS

COMPOSITION OF SHRIMP

SHRIMP WASTE

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LIST OF MACHINERY & EQUIPMENTS

SHRIMP GRADING MACHINE, WITH 12″ / 18″ STAINLESS STEEL ROLLERS.

SHRIMP COOKING MACHINE PRO-ENVIRONMENTAL TYPE

SPAYING-TYPE COOLING MACHINE

SHRIMP MEAT IMPURITY SEPARATOR

SHRIMP DE HEADING PRODUCTION LINE

LIFTING BELT OF LIFTING MACHINE

HIGH-PRESSURE BUBBLE WASHING MACHINE

HORIZONTAL MIXER MACHINE

BIGEMINY / TRIPLE / QUADRUPLE MIXER MACHINE

SHRIMP ICE-GLAZING MACHINE

PLANT LOCATION: STATE/CITY

GEOGRAPHY

DEMOGRAPHICS

ECONOMY

LICENSES REQUIRED

LIST OF DOCUMENTS

OTHER LICENSES REQUIRED FOR THE SETUP

SOME INDIAN/ INTERNATIONAL BRANDS LIST

PRINCIPLES OF PLANT LAYOUT

STORAGE LAYOUT

EQUIPMENT LAYOUT

SAFETY

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PLANT EXPANSION

FLOOR SPACE

UTILITIES SERVICING

BUILDING

MATERIAL-HANDLING EQUIPMENT

RAILCOADS AND ROADS

PLANT LOCATION FACTORS

PRIMARY FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

DEPRECIATION

FIXED ASSETS

WORKING CAPITAL

BREAK-EVEN POINT

OTHER FIXED EXPENSES

MARGIN MONEY

TERM LOANS

TOTAL LOAD

POWER CONSUMED IN KWH

LAND AREA/MAN POWER RATIO

SHRIMP BASED PRODUCTS

PACKAGING TYPES

SUPPLIERS OF PLANT AND MACHINERY

CONVEYOR BELT

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BUCKET ELEVATORS

WEIGHING MACHINES

BAG SEALING MACHINE

D.G. SET

LABORATORY TESTING EQUIPMENTS

LIST OF MANUFACTURERS & EXPORTER OF SEA FOODS

EFFLUENT TREATMENT AND DISPOSAL

STANDARDS

TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE

WASTE TREATMENT

PRIMARY TREATMENT

ANAEROBIC TREATMENT

SECONDARY TREATMENT

TERTIARY TREATMENT

SOLIDS CONCENTRATION

TYPICAL WASTE SOLIDS CHARACTERISTICS

EQUIPMENT REQUIREMENT

MECHANICAL WORKS

MANPOWER

GENERAL

BASIS OF ESTIMATION

UTILITIES

WATER

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STEAM

UTILITIES (EQUIPMENTS)

WATER TREATMENT PLANT

REFRIGERATION SYSTEM

POWER

WORKING

TOTAL MANPOWER AND PAYROLL

QUALITY CONTROL OF SHRIMP (IQF)

MACHINERY PHOTOGRTAPHS

RAW & FINAL PRODUCTS PHOTOGRAPHS

RAW SHRIMP PHOTOGRAPHS

FINAL PRODUCTS PHOTOGRAPHS

SWOL ANALYSIS

STRENGTHS

OPPORTUNITIES

WEAKNESS

LIMITATIONS

ORGANIZATION CHART

PLANT LAYOUT

TURNKEY CONSULTANT

IMPLEMENTATION SCHEDULE

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APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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COST ESTIMATION
Plant Capacity 5 MT/Day
Land & Building (2000 sq.mt.) Rs. 40.00 Lac
Plant & Machinery Rs. 2.00 Cr
Working Capital for 1 Month Rs. 5.48 Cr
Total Capital Investment Rs. 8.10 Cr
Rate of Return 33%
Break Even Point 47%