Detailed Project Report on WOODEN CABLE DRUMS MANUFACTURING

As the name suggests, wooden cable reels are made from wood. Wooden cable reels are used in applications where heavy loads are to be carried. The wooden reels can be used to reel in wires, ropes, and electrical cables. Depending on the product to be transported, they can be tailored to a variety of traverse lengths and flange diameters.

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ENGINEERS INDIA RESEARCH INSTITUTE
4/54, Roop Nagar, Delhi-110007 (India)
Phone: [phone]
E-mail: [email protected]
Website: www.eiriindia.org



WOODEN CABLE DRUMS MANUFACTURING
[EIRI/EDPR/4767] J.C.: 2987XL

As the name suggests, wooden cable reels are made from wood. Wooden cable
reels are used in applications where heavy loads are to be carried. The wooden
reels can be used to reel in wires, ropes, and electrical cables. Depending on the
product to be transported, they can be tailored to a variety of traverse lengths and
flange diameters.

Cable drums are used for carrying different types of electrical wires. The drum is
also used for shipping different cables/wires. Cable drums are manufactured in
different sizes and materials depending on their usage. The material choice
depends on the weight and which support it is being used for. It also depends on
how the drum is supposed to be stored, whether it is indoors or outdoors. The
cable drum dimension consists of a drum diameter (A), drum core/ barrel (B),
drum width (2D+C), and inside width (C), as seen in Figure 1.1 below.

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CONTENTS

INTRODUCTION

WOODEN SPOOL DRUMS BASIC PRODUCT DESCRIPTION

FIG 1. BASIC PRODUCT DESCRIPTION

THE TECHNOLOGY EXISTING FOR MANUFACT URING OF THE PRODUCT

WHAT ARE CABLE REELS

CONFIGURATION OF CABLE REELS

CHARACTERISTICS OF CABLE REELS

CONSIDERATIONS WHEN CHOOSING CABLE REELS

REQUIREMENTS FOR CABLE LENGTH:

COMMONLY USED TYPES OF CABLE REELS

WOODEN CABLE REELS

PLYWOOD CABLE REELS

PLYWOOD HAS SEVERAL NOTABLE FEATURES, INCLUDING:

SHUTTERING PLYWOOD CABLE REEL

PLASTIC CABLE REELS

STEEL CABLE REELS

SPRING CABLE REELS

MOTOR-DRIVEN CABLE REELS

FIXED REELS

HOSE REELS

RETRACTABLE CABLE REELS

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RAW MATERIAL REQUIRED

LISTS OF PARTS OF WOODEN CABLE DRUMS/REELS

APPLICATIONS OF WOODEN CABLE DRUMS

BENEFITS OF WOODEN CABLE DRUMS

MOST COMMON TYPES OF CABLE DRUMS

1. WOODEN CABLE DRUMS

2. PLYWOOD CABLE DRUMS

3. PLASTIC CABLE DRUMS

4. STEEL CABLE DRUMS

WOODEN SPOOL DRUM DIMENSIONS

MAIN PARTS OF WOODEN CABLE DRUMS/REELS

LISTS OF PARTS OF WOODEN CABLE DRUMS/REELS

B.I.S. SPECIFICATION

MANUFACTURING PROCESS

WOODEN CABLE DRUMS: MANUFACTURING PROCESS AND APPLICATIONS

THE PRODUCTION OF WOODEN CABLE DRUMS TYPICALLY INVOLVES THE
FOLLOWING STEPS:

GENERAL MANUFACTURING PROCESS

PROCESS FLOW CHART

MACHINERY & EQUIPMENT’S TECHNICAL SPECIFICATIONS

FLANGE ASSEMBLER

FLANGE NAILING MACHINE

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CIRCLE CUTTING & GROOVING

TIE ROD HOLE + PIN HOLE

CABLE HOLE

PLATE HOLE

TOTAL POWER REQUIREMENT

QUALITY

MARKET POSITION/MARKET OVERVIEW

KEY PLAYERS OPERATING IN THE GLOBAL CABLE WOOD DRUM MARKET ARE

INDIAN MANUFACTURING INDUSTRY

INTRODUCTION

MARKET SIZE

INVESTMENT

GOVERNMENT INITIATIVES

ROAD AHEAD

PRINCIPLES OF PLANT LAYOUT

ADEQUATE SPUR FACI LITIES

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

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4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

8. TOTAL LOAD:

9. LAND AREA/MAN POWER RATIO:

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PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

PLANT LAYOUT

VALVE MANUFACTURERS

DETAILS OF RAW MATERIALS SUPPLIERS

LABORATORTY EQUIPMENTS MANUFACTURERS

D.G. SET MANUFACTURERS & SUPPLIERS

ELECTRICAL PANEL & BOARD MANUFACTURERS

LATHE MACHINE MANUFACTURERS

CNC MACHINE MANUFACTURERS

BOARD CUTTING/BENDING MACHINE MANUFACTURERS

BRAZING MACHINE MANUFACTURERS

SUPPLIERS/MANUFACTURERES OF EOT CRANE

D.G. SET MANUFACTURERS & SUPPLIERS

WEIGHING BREIDGE MANUFACTURER

D.G. SET MANUFACTURERS & SUPPLIERS

LIST OF DOCUMENTS REQUIRED TO GET FOR LICENSES

DOCUMENTS:

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OTHER LICENSES REQUIRED FOR THE SETUP:

IMPLEMENTATION SCHEDULE

ORGANIZATION CHART

STATUTORY APPROVALS FROM GOVERNMENT

SCHEMES AND CONSULTANCY SERVICES

SWOL ANALYSIS

STRENGTHS

OPPORTUNITIES

WEAKNESS

LIMITATIONS

WOODEN CABLE DRUMS MANUFACTURER

WOOD CUTTING MACHINE

ADDRESSES OF RELEVANT GOVERNMENT OFFICES

ADDRESSES OF FINANCIAL INSTITUTIONS

KEY INDUSTRY REGULATIONS

THE COMPANIES ACT

TAX RELATED REGULATIONS

INCOME TAX ACT, 1961

GOODS AND SERVICE TAX ACT, 2017

INDUSTRY RELATED

LEGAL METROLOGY ACT, 2009 (“LEGAL METROLOGY ACT”)

LEGAL METROLOGY (PACKAGED COMMODITIES) AMENDMENT RULES, 2017
(“PACKAGED COMMODITY RULES”)

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BUREAU OF INDIAN STANDARDS ACT, 1986 (THE “BIS ACT”)

CONSUMER PROTECTION ACT, 2019 (“CPA”) AND RULES FRAMED
THEREUNDER

SALE OF GOODS ACT, 1930 (THE “SALE OF GOODS ACT”)

THE CONTRACT LABOUR (REGULATION AND ABOLITION) ACT, 1970 (“CLRA
ACT”)

AS PER THE MINISTRY OF ENVIRONMENT AND FORESTS, A DRAFT
NOTIFICATION HAS BEEN PUBLISHED IN 2006 UNDER SUB - RULE (3) OF RULE
5 OF THE ENVIRONMENT (PROTECTION) RULES, 1986.

THE MICRO, SMALL AND MEDIUM ENTERPRISES DEVELOPMENT ACT, 2006
(“MSME ACT”)

THE INDUSTRIAL RELATIONS CODE, 2020

THE CODE ON WAGES, 2019

THE CODE ON SOCIAL SECURITY, 2020

THE OCCUPATIONAL SAFETY, HEALTH AND WORKING CONDITIONS CODE,
2020

PUBLIC LIABILITY INSURANCE ACT, 1991 (“PLI ACT”)

WORKMEN COMPENSATION ACT, 1923 (“WCA”)

INDUSTRIAL DISPUTES ACT, 1947 (“ID ACT”)

INDUSTRIAL (DEVELOPMENT AND REGULATION) ACT, 1951 (“IDRA”)

INDUSTRIAL EMPLOYMENT STANDING ORDERS ACT, 1946

THE EMPLOYEES’ STATE INSURANCE ACT, 1948 (“ESI ACT”)

MINIMUM WAGES ACT, 1948 (“MWA”) AND THE RULES FRAMED THEREUNDER

THE PAYMENT OF BONUS ACT, 1965 (“POB ACT”)

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THE EMPLOYEES’ PROVIDENT FUND AND MISCELLANEOUS PROVISIONS ACT,
1952 (“EPF ACT”)

THE PAYMENT OF GRATUITY ACT, 1972 (“GRATUITY ACT”)

THE EQUAL REMUNERATION ACT, 1976 (“ER ACT”)

THE EMPLOYEES COMPENSATION ACT, 1923 (“EC ACT”)

EMPLOYEES DEPOSIT LINKED INSURANCE SCHEME, 1976

THE EMPLOYEES’ PENSION SCHEME, 1995

SEXUAL HARASSMENT AT WORKPLACE (PREVENTION, PROHIBITION AND
REDRESSAL) ACT, 2013 (“POSH ACT”)

SHOPS AND COMMERCIAL ESTABLISHMENTS LEGISLATIONS

THE MATERNITY BENEFIT ACT, 1961 (“MATERNITY BENEFIT ACT”)

INTER STATE MIGRANT WORKMEN (REGULATION OF EMPLOYMENT &
CONDITIONS OF SERVICE) ACT, 1979 (“ISMW ACT”)

CHILD AND ADOLESCENT LABOUR (PROHIBITION AND REGULATION) ACT,
1986 (“CHILD LABOUR ACT”)

THE APPRENTICES ACT, 1961 (“APPRENTICES ACT”)

RELEVANT LABOUR WELFARE FUND LEGISLATIONS (“LWF ACTS”)

NATIONAL APPRENTICESHIP PROMOTION SCHEME (“NAPS”)

LAWS RELATING TO INTELLECTUAL PROPERTY

INDIAN PATENTS ACT, 1970

COPYRIGHT ACT, 1957 (“COPYRIGHT ACT”)

TRADEMARKS ACT, 1999

ENVIRONMENTAL LAWS

THE ENVIRONMENT (PROTECTION) ACT, 1986 (“EPA”)

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WATER (PREVENTION AND CONTROL OF POLLUTION) ACT, 1974 (“WATER ACT”)

AIR (PREVENTION AND CONTROL OF POLLUTION) ACT, 1981 (“AIR ACT”)

HAZARDOUS AND OTHER WASTES (MANAGEMENT AND TRANSBOUNDARY
MOVEMENT) RULES, 2016

OTHER GENERAL REGULATIONS

THE INDIAN CONTRACT ACT, 1872

THE FOREIGN TRADE (DEVELOPMENT & REGULATION) ACT, 1992

FOREIGN EXCHANGE MANAGEMENT ACT, 1999 (“FEMA”) AND REGULATIONS
FRAMED THERE UNDER

THE INFORMATION TECHNOLOGY (AMENDMENT) ACT, 2008 (IT ACT)

COMPETITION ACT, 2002

NEGOTIABLE INSTRUMENTS ACT, 1881 (“NI ACT”)

CONSUMER PROTECTION ACT, 2019

THE ARBITRATION AND CONCILIATION ACT, 1996

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APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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COST ESTIMATION

Plant Capacity 120 Nos/Day

Land & Building (1 Acre) Rs. 1.59 Cr

Plant & Machinery Rs. 94.45 Lac

Working Capital for 3 Months Rs. 4.44 Cr

Total Capital Investment Rs. 7.39 Cr

Rate of Return 85%

Break Even Point 25%