Different systems of IC Engine

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About This Presentation

Different systems of IC Engine
Fuel supply and cooling system of I.C. engine – types, components and their functions, working principle of forced circulation cooling system.
Ignition and power transmission system of I.C engine – types, components and their functions,
working principle of batter...


Slide Content

Subject
Farm Machinery and Power
Topic
Different Systems of IC Engine
by
Dr. Sanjay Singh Chouhan
Assistant Professor
College of Agriculture, JNKVV,
Powarkheda, Hoshangabad

Different systems for efficient functioning of an engine are as follows
1.Fuel supply system
2.Lubrication system
3.Cooling system
4.Power Transmission system
5.Hydraulic system
6.Ignition System
JNKVV-College of Agriculture, Powarkheda 2

Fuel Supply System
•Fuel is a substance consumed by the engine to produce power.
•The quality of fuel mainly depends upon the following properties:
(i) Volatility
(ii) Calorific value
(iii) Ignition quality of fuel
•A good fuel contains a combination of qualities such as good volatility,
high antiknock value, chemical purity, and freedom from gum.
•The common fuel for Internal Combustion engines are
1.Petrol 2. Power kerosene 3. High speed diesel
3
JNKVV
-
College of Agriculture,
Powarkheda

JNKVV-College of Agriculture, Powarkheda
Thefuelsupplysystem
ofsparkignitionengine
consistsof
1. Fuel tank
2. Sediment bowl
3. Fuel lift pump
4. Carburetor
5. Fuel pipes
4
FUEL SUPPLY SYSTEM IN SPARK IGNITION ENGINE
Gravity Flow

JNKVV-College of Agriculture, Powarkheda 5
FUEL SUPPLY SYSTEM IN SPARK IGNITION ENGINE (Forced Flow)

•Insomesparkignitionenginesthefueltankisplacedabovethelevelofthe
carburetor.
•Thefuelflowsfromfueltanktothecarburetorundertheactionofgravity.
•Thereareoneortwofiltersbetweenfueltankandcarburetor.
•Atransparentsedimentbowlisalsoprovidedtoholdthedustanddirtofthefuel.
•Ifthetankisbelowthelevelofcarburetor,aliftpumpisprovidedinbetweenthe
tankandthecarburetorforforcingfuelfromtanktothecarburetoroftheengine.
•Fromtherethefuelgoestothecarburetorthroughsuitablepipes.
•Fromcarburetorthefuelgoestotheenginecylinderthroughinletmanifoldofthe
engine.
JNKVV-College of Agriculture, Powarkheda 6

Carburetor
Theprocessofpreparingair-fuelmixtureawayfromtheengine
cylinderiscalledcarburetionandthedeviceinwhichthis
processtakesiscalledcarburetor.
Functions of carburetor
1. To mix the air and fuel thoroughly
2. To atomize the fuel
3. To regulate the air-fuel ratio at different speeds and loads on
the engine.
4. to supply correct amount of mixture at different speeds and
loads
JNKVV-College of Agriculture, Powarkheda 7

JNKVV-College of Agriculture, Powarkheda
8

Fuel supply system of diesel engine consists
of the following components
1. Fuel tank
2. Fuel lift pump or fuel feed pump
3. Fuel filter
4. Fuel injection pump
5. High pressure pipe
6. Over flow valve
7. Fuel injector
JNKVV-College of Agriculture, Powarkheda 9
FUEL SUPPLY SYSTEM IN DIESEL ENGINE

JNKVV-College of Agriculture, Powarkheda 10
FUEL SUPPLY SYSTEM IN DIESEL ENGINE

•Fuel is drawn from fuel tank by fuel feed pump and forced to injection pump
through fuel filter.
•The injection pump supplies high pressure fuel to injection nozzles through
delivery valves and high pressure pipes.
•Fuel is injected into the combustion chamber through injection nozzles.
•The fuel that leaks out from the injection nozzles passes out through leakage
pipe and returns to the fuel tank through the over flow pipe.
•Over flow valve installed at the top of the filter keeps the feed pressure under
specified limit.
JNKVV-College of Agriculture, Powarkheda 11

Fueltank
Itisastoragetankfordiesel.Awiregaugestrainerisprovidedunderthecapto
preventforeignparticlesenteringthetank.
Fuelliftpump
Ittransfersfuelfromfueltanktoinletgalleryoffuelinjectionpump
Preliminaryfilter(sedimentbowlassembly)
Thisfilterismostlyfittedonfuelliftpump.Itpreventsforeignmaterialsfrom
reachinginsidehefuelline.Itconsistsofaglasscapwithagasket.
Fuelfilter
Mostlytwostagefiltersareusedindieselengines1.Primaryfilter2.Secondaryfilter
Primaryfilterremovescoursematerials,wateranddust.Secondaryfilterremoves
finedustparticles.
JNKVV-College of Agriculture, Powarkheda 12

Fuel injection pump
•It is a high pressure pump which supplies fuel to the injectors according to
the firing order of the engine.
•It is used to create pressure varying from 120 kg/cm2 to 300 kg/cm2.
•It supplies the required quantity of fuel to each cylinder at appropriate time.
Air venting of fuel system
•When air has entered the fuel lines or suction chamber of the injection pump,
venting should be done properly.
•Air is removed by the priming pump through the bleeding holes of the
injection pump.
JNKVV-College of Agriculture, Powarkheda 13

Fuel injector
•It is the component which delivers finely atomized fuel under high pressure to combustion
chamber of the engine.
•Modern tractor engines use fuel injectors which have multiple holes.
•Main parts of injectors are nozzle body, and needle valve.
•The needle valve is pressed against a conical seat in the nozzle body by a spring.
•The injection pressure is adjusted by adjusting a screw.
•In operation, fuel from injection pump enters the nozzle body through high pressure pipe.
•When fuel pressure becomes so high that it exceeds the set spring pressure, the needle
valve lifts off its seat.
•The fuel is forced out of the nozzle spray holes into the combustion chamber.
JNKVV-College of Agriculture, Powarkheda 14

Fuel injector
JNKVV-College of Agriculture, Powarkheda
15

LUBRICATION SYSTEM
ICengineismadeofmovingparts.Duoto
continuousmovementoftwometallicsurfaces
overeachother,thereiswearingofmovingparts,
generationofheatandlossofpowerinengine.
Lubricationofmovingpartsisessentialto
preventalltheseharmfuleffects.
JNKVV-College of Agriculture, Powarkheda 16

Purpose of lubrication-
(i)Reduces the wear and prevents seizure of rubbing surfaces (Reduce
wear)
(ii)Reduces the power needed to overcome the frictional resistance
(Reduce frictional effect).
(iii)Removes the heat from the piston and other parts (Cooling effect)
(iv)Serves as a seat between piston rings and cylinder (Sealing effect)
(v)Removes the foreign material between the engine working parts
(Cleaning effect)
JNKVV-College of Agriculture, Powarkheda 17

Engine lubrication system
The lubricating system of an engine is an arrangement of mechanisms which
maintains the supply of lubricating oil to the rubbing surfaces of an engine at correct
pressure and temperature.
The parts which require lubrication are:-
1. Cylinder walls and piston 2. Piston pin
3. crankshaft and connecting rod bearings 4. Camshaft bearings
5. Valve operating mechanism 6. Cooling fan
7. Water pump 8. Ignition mechanism
JNKVV-College of Agriculture, Powarkheda 18

Types of Lubricants
Lubricantsareobtainedfromanimalfat,vegetablesandminerals.Lubricantsmadeof
animalfat,doesnotstandmuchheat.Itbecomeswaxyandgummywhichisnotvery
suitableformachines.
•Vegetable lubricants are obtained from seeds, fruits and plants. Cotton seed oil, Olive oil,
linseed oil and Castor oil are used as lubricant in small simple machines.
•Mineral lubricants are most popular for engines and machines. It is obtained from crude
petroleum found in nature. Petroleum lubricants are less expensive and suitable for IC
Engines.
JNKVV-College of Agriculture, Powarkheda 19

Types of Lubrication System
Therearethreecommonsystemsoflubricationusedonstationeryengines,tractorengines
andautomobiles:
(i)Splashsystem
(ii)Forcedfeedsystem
(iii)Combinationofsplashandforcedfeedsystem.
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Forced Feed Lubrication System

Forced feed system
•Inthissystem,theoilispumpeddirectlytoallthemovingparts(i.e.,crankshaft,
connectingrod,pistonpin,timinggearsandcamshaft)oftheenginethroughsuitablepaths
ofoil.
•Lubricatingoilpumpisapositivedisplacementpump,usuallygearorvanetype,whichis
drivenbythecamshaft,forcesoilfromthecrankcasetoallcrankshaft,andconnectingrod
bearings,camshaftbearingsandtiminggears.
•Usuallytheoilfirstentersthemaingallery,whichmaybeapipeorachannelinthe
crankcasecasting.Fromthispipe,itpassestoeachofthemainbearingsthroughholes.
•Frommainbearings,itpassestobigendbearingsofconnectingrodthroughdrilledholesin
thecrankshaft.
JNKVV-College of Agriculture, Powarkheda 22

•Fromthere,itpassestolubricatethewalls,pistonsandrings.
•Thereisseparateoilgallerytolubricatetiminggears.
•Theoilalsopassestovalvestemandrockerarmshaftunderpressurethroughanoil
gallery.
•Theexcessoilcomesbackfromthecylinderheadtothecrankcase.
•Thepumpdischargesoilintooilpipes,oilgalleriesorducts,leadingtodifferentpartsof
theengine.
•Thesystemiscommonlyusedonhighspeedmulti-cylinderengineintractors,trucksand
automobiles.
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Forced Feed Lubrication System
JNKVV-College of Agriculture, Powarkheda 24

Splash
Lubrication
System
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Components of Lubrication System
Oil Pump
It is usually a gear type pump, used to force oil into
the oil pipe. The pump is driven by the camshaft of the
engine. An oil pressure gauge fitted in the line,
indicates the oil pressure in the lubricating system.
About 3 kg/cm
2
pressure is developed in the
lubrication system of a tractor engine.
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Oil filters
Lubricatingoilinanenginebecomescontaminatedwithvariousmaterialssuchas
dirt,metalparticlesandcarbon.Anoilfilterremovesallthedirtyelementsofthe
oilinaneffectiveway.Itisatypeofstrainerusingcloth,paper,felt,wirescreenor
similarelements.Itisnormallychangedafterabout120hoursofengineoperation.
JNKVV-College of Agriculture, Powarkheda 27

Cooling System
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Cooling System
JNKVV-College of Agriculture, Powarkheda 29

Cooling System
•Fuelisburntinsidethecylinderofaninternalcombustionenginetoproducepower.
•Thetemperatureproducedonthepowerstrokeofanenginecanbeashighas1600ºCand
thisisgreaterthanmeltingpointofengineparts.
•Thecylinderandcylinderheadareusuallymadeofcastironandpistonsinmostcasesare
madeofaluminumalloy.
•Itisestimatedthatabout40%oftotalheatproducedispassedtotheatmosphereviathe
exhaust,30%isremovedbycoolingsystemandonlyabout30%isusedtoproduceuseful
power.
JNKVV-College of Agriculture, Powarkheda 30

Purpose of cooling
1.To maintain optimum temperature of engine for efficient operation under all
conditions.
2.To dissipate surplus heat for protection of engine components like cylinder,
cylinder head, piston, piston rings, and valves
3.To maintain the lubricating property of oil inside engine
Methods of cooling
•1. Air cooled system
•2. Water cooled system
JNKVV-College of Agriculture, Powarkheda 31

AIR COOLING SYSTEM

AIR COOLING SYSTEM
Aircooledenginesarethoseenginesinwhichheatisconductedfromtheworking
componentsoftheenginetotheatmospheredirectly.
Principleofaircooling-
Thecylinderofanaircooledenginehasfinstoincreasetheareaofcontactofairfor
speedycooling.
Thecylinderisnormallyenclosedinasheetmetalcasingcalledcowling.
Theflywheelhasbladesprojectingfromitsface,sothatitactslikeafandrawingair
throughaholeinthecowlinganddirecteditaroundthefinnedcylinder.
Formaintenanceofaircooledsystem,passageofairiskeptcleanbyremoving
grassesetc.byastiffbrush.
JNKVV-College of Agriculture, Powarkheda 33

Advantages of air cooled engine
1. It is simple in design and construction
2. Water jackets, radiators, water pump, thermostat, pipes, hoses
are not required
3. It is more compact
4. Lighter in weight
Disadvantages
1. There is uneven cooling of engine parts
2. Engine temperature is generally high during working period
JNKVV-College of Agriculture, Powarkheda 34

WATER COOLING SYSTEM
Enginesusingwaterascoolingmediumarecalledwatercooledengines.Wateris
circulatedroundthecylinderstoabsorbheatfromthecylinderwalls.Theheated
waterisconductedthrougharadiatortoremovetheheatandcoolthewater.
Methods of water cooling
1. Open jacket or hopper method
2. Thermo siphon method
3. Forced circulation method
JNKVV-College of Agriculture, Powarkheda 35

Forced Circulation system
•Inthismethod,awaterpumpisusedtoforcewaterfromradiatortothewater
jacketoftheengine.
•Aftercirculatingtheentirerunofwaterjacket,watercomesbacktotheradiator
whereitlosesitsheatbytheprocessofradiation.
•Tomaintainthecorrectenginetemperature,athermostatvalveisplacedatthe
outerendofcylinderhead.
•Coolingliquidisby-passedthroughthewaterjacketoftheengineuntiltheengine
attainsthedesiredtemperature.
•Thethermostatvalveopensandtheby-passisclosed,allowingthewatertogoto
theradiator.
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The system consists of the following components
1.Waterpump
2.Radiator
3.Fan
4.Fan-belt
5.Waterjacket
6.Thermostatvalve
7.Temperaturegauge
8.Hosepipe
JNKVV-College of Agriculture, Powarkheda 37

Waterpump
Itisacentrifugaltypepump.Ithasacasingandanimpeller,mountedonashaft.Attheend
oftheshaft,asmallpulleyisfittedwhichisdrivenbyaV-belt.Waterpumpismountedatthe
frontendofthecylinderblockbetweentheblockandtheradiator.
Radiator
Radiatorisadeviceforcoolingthecirculatingwaterintheengine.Itholdsalargevolumeof
waterinclosecontactwithalargevolumeofairsothatheatistransferredfromthewaterto
theaireasily.Hotwaterflowsintotheeradiatoratthetopandcoldwaterflowsoutfromthe
bottom.Tubesorpassagescarrythewaterfromthetopoftheradiatortothebottom,passing
itoveralargemetalsurface.Airflowsbetweenthetubesorthroughthecellsatrightangles
tothedownwardflowingwater.Thishelpsintransferringtheheatfromthewatertothe
atmosphere. JNKVV-College of Agriculture, Powarkheda 38

Thermostat valve: It is a control valve, used in the cooling system to control the flow of water when
activated by a temperature signal. It is a special type of valve, which closes the inlet passage of the
water connected to the radiator. The thermostat is placed in the water passagebetween the cylinder
head and the top of radiator. Its purpose is to close this passage when the engine is cold, so that
water circulation is restricted, causing the engine to reach operating temperature more quickly.
Thermostats are designed to start opening at 70ºC to 75 ºC and then fully open at 82 ºC for petrol
engine and 88-90 ºC for diesel engine.
Water jackets: Water jackets are cored out around the engine cylinder so that water can circulate
freely around the cylinder as well as around the valve opening.
Fan: The fan is usually mounted on the water pump shaft. It is driven by the same belt that drives
the pump and the dynamo. The purpose of the fan is to provide strong draft of air through the
radiator to improve engine cooling.
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40
JNKVV-College of Agriculture, Powarkheda
Power Transmission System

Power Transmission System
•Transmissionisaspeedreducingmechanism,equippedwithseveralgears.
•Itmaybecalledasequenceofgearsandshafts,throughwhichtheenginepoweris
transmittedtothetractorwheels.
•Thesystemconsistsofvariousdevicesthatcauseforwardandbackwardmovementof
tractortosuitdifferentfieldcondition.
•Thecompletepathofpowerfromtheenginetothewheelsiscalledpowertrain.
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JNKVV-College of Agriculture, Powarkheda 42

Function of Power Transmission System
(i)Totransmitpowerfromtheenginetotherearwheelsofthetractor.
(ii)Tomakereducedspeedavailable,torearwheelsofthetractor.
(iii)Toaltertheratioofwheelspeedandenginespeedinordertosuitthefieldconditions.
(iv)Totransmitpowerthroughrightangledrive,becausethecrankshaftandrearaxleare
normallyatrightanglestoeachother.
Thepowertransmissionsystemconsistsof:
(a)clutch (b)transmissiongears (c)differential
(d)finaldrive (e)rearaxle (f)rearwheels
JNKVV-College of Agriculture, Powarkheda 43

Clutch
Clutchisadevice,usedto
connectanddisconnectthe
tractorenginefromthe
transmissiongearsanddrive
wheels.Clutchtransmits
powerbymeansoffriction
betweendrivingmembersand
drivenmembers.
44 JNKVV-College of Agriculture, Powarkheda

Necessity of clutch in a tractor
Clutchinatractorisessentialforthefollowingreasons:
(i)Engineneedscrankingbyanysuitabledevice.Foreasycranking,theengineis
disconnectedfromtherestofthetransmissionunitbyasuitableclutch.Afterstarting
theengine,theclutchisengagedtotransmitpowerfromtheenginetothegearbox.
(ii)Inordertochangethegears,thegearboxmustbekeptfreefromtheenginepower,
otherwisethegearteethwillbedamagedandengagementofgearwillnotbeperfect.
Thisworkisdonebyaclutch.
(iii)Whenthebeltpulleyofthetractorworksinthefielditneedstobestoppedwithout
stoppingtheengine.Thisisdonebyaclutch.
JNKVV-College of Agriculture, Powarkheda 45

Essential features of a good clutch
(i) It should have good ability of taking load without dragging and chattering.
(ii) It should have higher capacity to transmit maximum power without slipping.
(iii) Friction surface should be highly resistant to heat effect.
(iv) The control by hand lever or pedal lever should be easy.
JNKVV-College of Agriculture, Powarkheda 46

Gears
Speedvariesaccordingtothefieldrequirementsandsoanumberofgearratiosareprovidedto
suitthevaryingconditions.Gearsareusuallymadeofalloysteels.Asthetractorhasto
transmitheavytorqueallthetime,bestqualitylubricantsfreefromsediments,grit,alkaliand
moisture,isusedforlubricationpurpose.SAE90oilisgenerallyrecommendedforgearbox.
JNKVV-College of Agriculture, Powarkheda 47

JNKVV-College of Agriculture, Powarkheda 48

Differential
Differential unit is a special arrangement of gears to permit one of the rear wheels of the
tractor to rotate slower or faster than other. While turning the tractor on a curve path, the inner
wheel has to travel lesser distance than the outer wheel. The inner wheel requires lesser power
than the outer wheel, this condition is fulfilled by differential unit, which permits one of the
rear wheels of the tractor to move faster than the other at the turning point.
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College of Agriculture,
Powarkheda
49

Differentiallock
Differentiallockisadevicetojoinbothhalfaxlesofthetractorsothatevenifonewheelis
underlessresistance,thetractorcomesoutfromthemudetcasbothwheelsmovewith
thesamespeedandapplyequaltraction.
Finaldrive
Finaldriveisarearreductionunitinthepowertrainsbetweenthedifferentialanddrive
wheels
JNKVV-College of Agriculture, Powarkheda 50

Ignition System
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Ignition System
•Fuel mixture of I. C engine must be ignited in the engine cylinder at proper
time for useful work.
•Arrangement of different components for providing such ignition at proper
time in the engine cylinder is called ignition system.
•There are Twodifferent systems of igniting fuel:
1.Ignition by electric spark(Spark ignition)
2.Ignition by heat of compression (Compression ignition)

Components
of Ignition
System
Spark plug
Distributor
Ignition coil
Condenser
Ignition switch
Dynamo
Storage battery.
JNKVV-College of Agriculture, Powarkheda 53

Sparkplug
•Sparkplugignitestheair–fuelmixtureincombustionchamber.
•Itisadeviceforthehighvoltagecurrenttojumpandignitethecharge.Eachsparkplug
consistsofathreadedoutershellwithanoutsideelectrode,insulatorandacoppergasket.
•Thewidthofthegapbetweenthepointsofthetwoelectrodesofasparkplugshouldconform
tothemanufacturers.Iftheclearanceistoowide,itdoesnotgivesatisfactoryoperation.
•Usuallythesparkpluggapsettingsarekeptbetween0.5and0.85mm.
Distributor
•Thisisarotaryswitchdrivenbytheenginethroughgearsathalftheenginespeed.
•Thisdeviceusedforinterruptingthelowvoltageprimarycurrentanddistributingthe
resultinghighvoltagecurrenttotheenginecylinderinpropersequenceandinpropertime.
JNKVV-College of Agriculture, Powarkheda 54

Ignition coil
•Itservesthepurposeofasmalltransformer,which
setsuplowvoltage(maybe6volts)toveryhigh
voltage(maybe20,000volts).
•Itisnecessarytojumpthegapofthesparkplug.
•Theignitioncoilissealedtoprevententryof
moisturewhichwouldcauseshortcircuiting
withinthecoil.
JNKVV-College of Agriculture, Powarkheda 55

Condenser
•Acondenserconsistsofapairofflatmetalplates,separatedbyair.Thecondenserinthe
distributorisconnectedacrossthecontactbreakerpoints.
•Itisusedtoproduceaquickcollapseofthemagneticfieldinthecoiltoobtainextremely
highvoltage.
•Indoingso,thecondenserpreventssparkingacrossthecontactbreakerpoints,thus
preventingthepointsfromburning.
Ignitionswitch
•Aswitchisprovidedintheprimarycircuitforstartingandstoppingtheengineiscalled
ignitionswitch.
•Itmaybepushpulltypeorkeytype.
JNKVV-College of Agriculture, Powarkheda 56

Dynamo
Thepurposeofthedynamoistokeepthebatterychargedandto
supplycurrentforignition,lightandotherelectricalaccessories.
Thedynamosuppliesdirectcurrenttothebatteryandkeepsit
fullycharged.
Storagebattery
Storagebatteryisadeviceforconvertingchemicalenergyinto
electricalenergy.Thereareseveraltypesofbattery,butlead-
acidbatteryismostcommonforICengines,usedfortractors
andautomobiles.Abatteryconsistsofplates,separators,
electrolyte,containerandterminalwire.
JNKVV-College of Agriculture, Powarkheda 57

Spark ignition
Thepurposeofsparkignitionistodelivera
perfectlytimedsurgeofelectricityacrossan
opensparkpluggapineachcylinderattheexact
moment,sothatthechargemaystartburning
withmaximumefficiency.
There are two methods in spark ignition:
(a)Battery ignition
(b)Magneto ignition
58

BatteryignitionPrinciple
•Batteryignitionsystemincludestwocircuits:lowvoltage(primarycircuit)andhighvoltage
(secondarycircuit).
•Thelow-voltagecircuitconsistsof:(i)battery(ii)ignitionswitch(iii)aseriesregister(IV)
primarywindingand(v)contactbreaker.Allareconnectedinseries.
•Thehighvoltagecircuitconsistsof:(i)secondarywinding(ii)distributorrotor(iii)high
voltagewiringand(iv)sparkplugs.Theyarealsoconnectedinseries.
•Batteryignitionsystemonamoderntractorincludesastoragebattery,ignitionswitch,
hightensioncoil,distributor,contactbreakermechanism,condenser,sparkplugs,
generatorandcutout.
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JNKVV-College of Agriculture, Powarkheda 61

Working of Spark Ignition System
•Electriccurrentissuppliedbythebatterytotheignitioncircuit.
•Whenthedistributorbreakerpointsareclosed,lowvoltagecurrentflowsthroughthe
primarywindingoftheignitioncoiltothedistributorterminalandthroughthebreaker
pointstotheground.
•Duringthistime,astrongmagneticfieldbuiltupinthecoil.
•Whenthepistonisattheendofcompressionstroke,thedistributorpointsareopened,the
magneticfieldinthecoilstartscollapsing.
•Thus,acurrentisinducedintheprimarywindingofthecoil,whichtendstopreventbreak
downofthemagneticfield.
JNKVV-College of Agriculture, Powarkheda 62

•Averyhighvoltageisproducedinthesecondarywindingduetosuddencollapseofthe
magneticfield.
•Thissuddencollapseofthemagneticfieldinthecoil,producesaveryhighvoltageacross
thesecondarywindingterminalstoavalueof20to24thousandvolts.
•Thehigh-voltagesurgeisdeliveredtothecenterterminalofthedistributorcap,whereitis
pickedupbytherotoranddirectedtothepropersparkplug.
•Thehighvoltageiscapableofjumpingthesparkacrossthegapofthesparkplugand
ignitesthecompressedair-fuelmixture
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Hydraulic System
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Hydraulic System
HydraulicSystemofaTractorisprovidedtoenablethetractortoraiseorlowerheavy
implementsasperrequirementsandtocontrolimplementdepthduringfieldoperations
withminimumefforts.
Fundamentals for fluid power transmission
•Fluid power is based on the principle of Pascal’s law which states that pressure
applied to a fluid is transmitted equally in all direction.
•Hydraulic Fluid is assumed as incompressible.
•The fluid pressure controls the force of output. (P= F/A= force/area).
•The fluid flow controls the speed of output.
JNKVV-College of Agriculture, Powarkheda 65

The basic components of fluid power transmission are:
1.Reservoir
2.Pump
3.Motor
4.Cylinder
5.Valves
6.Fittings and tips
7.Lines and Hoses
8.Hydraulic oil
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Hydraulic System
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Air Cleaner
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Air Cleaner
It is a device, which filters and removes dust, moisture and other foreign matter from the air
before if reaches the engine cylinder.
Air cleaner is usually of two types:
(1)Dry type air cleaner and
(2)Oil bath type air cleaner.
Dry type air cleaner
The filtering element in this case is a type of felt. The felt has got larger surface area, reduces
the air speed while passing through and consequently particle or dirt in the air is deposited on
or stopped by its surface.
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Oil bath type air cleaner
Inthistypeofaircleaner,theincoming
airimpingesuponthesurfaceoftheoil,
keptinacontainerinthelowerpartof
thecasing.Theforeignparticlesoftheair
aretrappedintheoilandthentheair
passesthroughawireelementbefore
reachingtheinletmanifoldoftheengine.
Thewireelementalsoarreststhe
remainingdirtparticlesoftheair.
JNKVV-College of Agriculture, Powarkheda 70

Governor
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Governor
Governorisamechanicaldevicedesignedtocontrolthespeedofanenginewithinspecified
limitusedontractororstationaryenginefor:
(i)maintaininganearlyconstantspeedofengineunderdifferentloadconditions
(ii)protectingtheengineandtheattachedequipmentsagainsthighspeeds,whentheloadis
reducedorremoved.
Tractorenginesarealwaysfittedwithgovernor.Thereisanimportantdifferenceinprinciple
betweenthecontrolsofatractorengineandthatofamotorcar.
Incaseofmotorcar,thefuelsupplyisunderdirectcontroloftheacceleratorpedal,butin
tractorengine,thefuelsupplyiscontrolledbythegovernor.
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Theoperatorchangestheenginespeedbymovingthegovernorcontrollever.
Agovernorisessentialonatractorengineforthereasonthatloadonthetractorengineis
subjectedtorapidvariationinthefieldandtheoperatorcannotcontroltherapidchangeof
theenginespeedwithoutanyautomaticdevice.
Forexample,iftheloadonthetractorisreduced,theenginewouldtendtoracesuddenly.If
theloadisincreased,theenginewouldtendtoslowdownabruptly.
Underthesecircumstances,itbecomesdifficultfortheoperatortoregulatealwaysthe
throttlelevertomeetthetemporarychangesintheengineload.
Agovernorautomaticallyregulatestheenginespeedonvaryingloadconditionandthusthe
operatorisrelievedofthedutyofconstantregulatingthethrottlelevertosuitdifferentload
conditions.
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JNKVV-College of Agriculture, Powarkheda
74
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