Distributed Control System Operation seminar

Distributed Control System Operation seminar

1. WEL -COME
TO
DISTRIBUTED
CONTROLSYSTEM
(DCS)

2. What is DCS ?
DCSisabbreviationforDistributedControlSystem
Asisapparentfromtheabbreviation,theword‘Distributed’supports
followingfunctionality’s
PhysicalDistribution-NodesorSubsystemscanbeDistributedI.e
locatedphysicallyapart
FunctionalDistribution-SpecificFunctionalityisimpartedfora
Nodebasingonthecombinationofhardwareandsoftwareused.For
e.gApplicationwork-processorwithHistorian,Applicationwork-
processorwithcontrolconfigurationsoftware
StructuralDistribution-DifferentStructuralhardwareplatforms
(ApplicationWorkstationprocessor,Workstationprocessor,Control
processoretc.)areusedtoachievetherequiredfunctionality.

3. WHY DCS ?
For Total Plant Automation
For Higher Productivity
For Optimal Process Control
For Regulatory Compliance
For Management Information System
In Tune With Global Requirement

4. DCS MANUFACTURERS
HONEYWELL
YOKOGOWA
ALLEN BRADLEY
GE FANUC
EMERSON
ASEA BROWN BOWERI –ABB
FOXBORO -INVENSYS

5. What DCS we are using?
Emerson Delta V system

6. Overview of Delta V system
Engineering
station
Operator
station
Application
station
Controller and IO Controller and IO

7. Professional PLUS (Engineering)
Workstation
Every DeltaV system must
have one, and only one,
Professional PLUS Station. It
provides the global
configuration and the
configuration database for the
system. Therefore, it is the
primary engineering and
configuration interface for a
DeltaV System. For small
DeltaV systems, it also serves
as the operator and diagnostics
interface for the system.
PROPLUS STATION

8. Application (PI Historian)
Workstation
This Application Station
provides integration between
your DeltaV system and the
rest of your day-to-day
operations, using OLE for
Process Control (OPC).
Optionally, you can extend
your DeltaV system with
DeltaV applications and other
third-party applications
tailored for your particular
process. It is also act as a PI
Historian server.
APPLICATION STATION

9. Delta V controller
The CONTROLLER manages all
control activities for the I/O interface
channels. It also manages all
communication functions for the
communications network. Time
tamping, alarming, and trend objects
are also managed within the
controller. The controller executes
your control strategy. Information
from an input channel is received,
control strategy applied, and data sent
to an output channel within 100 ms.
The DeltaV I/O subsystem is
comprised of the following
components:
 Carriers
 Power Supplies
 Controller
 I/O Modules

10. Operator workstation
For workstations that are
required for operating the
process and viewing
continuous history only,
select the Operator Station
Software Suite.
Applications typically
added to the Operator
Station Software Suite are
the Event Chronicle,
Diagnostics, and Control
Studio On-Line.
OPERATOR STATION

11. Typical Schematic Diagram For Information
Flow
JB TB IO CARD CONTROLLER
OS
JB TB
From TX
CONTROL ROOMFIELD
To I/P
IO CARD
CONTROLLER

12. OPERATOR WORK STATION
FUNCTIONS AND FEATURES

13. OPERATOR STATION OVERVIEW

14. OPERATOR STATION BUTTONS1
Buttons
Acknowledge Alarm-This button is displayed in
the Alarm Banner. It also appears in the faceplate
and detail displays for the standard modules. If you
select this icon in the Alarm Banner, the system
acknowledges all the unacknowledged alarms in the
main process graphic. Only those alarm parameters
that are part of the graphic are acknowledged.
Silence Horn-This button stops the horn. If new
alarms become active, the horn sounds again.

15. OPERATOR STATION BUTTON2
Buttons
Alarm Suppress-This button is displayed in the Alarm
List picture and the Alarm Filter picture. Clicking the Alarm
Suppress button opens the Operator Suppressed Alarm
picture, which lists all of the suppressed alarms.
Diagnostics-This button is displayed in the Alarm banner.
It shows your Communications status. The Diagnostics
button displays two indicators for the Primary
Communications network and four indicators for the
Secondary Communications network. Clicking the
Diagnostics button launches diagnostics, which provides
more detailed information.

16. OPERATOR STATION BUTTONS3
Buttons
Disable Horn/Enable Horn-When disabled, new alarms
do not cause the horn to sound. This setting is a parameter
of the current user's session. When a new user logs on, the
horn is enabled.
Node Status-This button is displayed in the Alarm banner.
This button is not displayed if Batch Operator Interface is
running. Clicking the Node Status button launches the Node
Status picture, which provides information on your node
(for example, current status and time of last status change or
download as well as whether or not its alarms have been
acknowledged).

17. OPERATOR STATION BUTTONS4
Buttons

18. ANALOG INPUT DYNOMOS
Analog Input

19. PID CONTROLLER DYNAMOS
PID Controller

20. CONTROL VALVE DYNAMOS
Dynamos
Control Valve

21. ON/OFF VALVES DYNAMOS
ON/OFF Valve

22. PUMP / MOTOR DYNAMOS

23. SELECTOR DYNAMOS
Selector
Selection
Indicator
Input 1
Output
Displa
y Tag
Input 2
Input 1 Selected
Input 2 Selected

24. LEVEL BAR DYNAMOS
GOOD CONDITION
0% level empty bar
0.01% to 100% -Bright green filling
Warning ALARM
Yellow Flashing bar if not acknowledge
Steady yellow bar if acknowledged
Critical ALARM
Red Flashing bar if not acknowledge
Steady red bar if acknowledged

25. ANALOG INPUT FACEPLATE
Close faceplate
PV Bar
PV
Push pin
Module name
Description
Alarm
indications
Toolbar

26. ANALOG INPUT DETAILS FACEPLATE
Module name
Alarm
limits
Simulate
enable/disable
Transmitter
scales
PV filter
time constant
Input
linearization
type
Description
Alarm
enable
Alarm
suppress
Module
diagnostics

27. FACEPLATE BUTTONS DETAILS

28. PID CONTROLLER FACEPLATE

29. PID DETAIL FACEPLATE

30. ON/OFF VALVE FACEPLATE

31. OPERATOR STATION OVERVIEW
Faceplate
Detailed ON/OFF Valve

32. OPERATOR STATION OVERVIEW
Faceplate
Motor/Pump

33. OPERATOR STATION OVERVIEW
Faceplate
Motor/Pump

34. THANK U ALL
FROM ,
Jayapal A P

35. FEED GAS COMPRESSOR

36. REFORMER FIRING CONTROL

37. STEAM SYSTEM

38. SATURATOR /DESATURATOR

39. SYNGAS MACHINE

40. CONVERTER

41. LIGHT END COLUMN

42. HEAVY END COLUMN

43. ALARM LIST PAGE

44. SUPPRESS ALARM PAGE

45. AREAM ALARM LIST PAGE

46. PROCESS HISTORY VIEW

47. DELTA V EXPLORER

48. CONTROL MODULE

49. DIAGNOSTIC PAGE