ENGIE Laborelec KSA General Presentation- Zain.pptx

ASAD723 91 views 24 slides May 29, 2024
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About This Presentation

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June 2022 GENERAL PRESENTATION BELGISCH LABORATORIUM VAN DE ELEKTRICITEITSINDUSTRIE LABORELEC CVBA ( بيلجيش لابوراتوريوم فان ديايليكتر يسيتايتس اندستري لابوريليك ) Zain Shirazi– General Manager Laborelec KSA- Middle East [email protected] +966- 58-3366-995

Introduction to Laborelec

L ead er of the Energy transition ENGIE Laborelec is a leading expertise and research center in electrical power technology with a strong focus on Energy Transition and Net Zero Carbon. We provide worldwide solutions to help our customers successfully come through the energy transition. The objective of the low-carbon energy system of tomorrow to achieve Net Zero Carbon by 2045 for us and our customers. Accreditation and certification Laborelec Hold ISO 45001, ISO 9001, ISO 17025 An International Player ENGIE Laborelec has a global presence with offices in Belgium, France, the Netherlands, Germany, Chile, and the Middle East.  Belgium 301 | Netherlands 5 | Middle-East 10 Latam 13 | Germany 4 | France 2 With a strong focus on high-value delivery for our external customers by combining With a highly-skilled workforce of more than 3 35 colleagues (PhD, engineers, specialized technicians ) We offer: 3 ENGIE- An international player ENGIE- Laborelec

ENGIE- Key figures M€ IN 2021 R&D 3 3 % | Services & Solutions 6 7 % For ENGIE 70 % | F or third s 30 % In Europe 8 2 % | O utside Europe 1 8 % 71 ,5 TURNOVER

JUNE 2022 ENGIE LABORELEC - GENERAL PRESENTATION Core Competencies

Our competencies cover the entire electricity value chain with a focus on high value for our customers JUNE 2022 From Generation, Transmission & Distribution, RES and Storage to Use of energy. Combustion & emissions Process perform. & automation Water chemistry & Biology Materials technology Destructive & non destructive testing Vibrations & mechanics Remote monitoring & diagnosis Energy efficiency Electrical power systems & equip. Grids (T&D) Renewable Lighting technology Energy storage Oil analyses Nuclear chemistry CO 2 capture & valorisation Cyber security Smart, Digital & IT DSM, Prosumer,… Non-exhaustive list Green Mobility Additive Manufacturing Internet of Things... Desalinisation CHEMISTRY PROCESSES MATERIALS ELECTRICITY APPLICATIONS POWER GENERATION SUSTAINABILITY EXCHANGE & STORAGE Value Proposal Increase availability, performance, safety Decrease total cost of ownership Operational Continuity Prepare the Future Provide global solutions

Laborelec Expertise Leveraging our expertise and Infrastructure to support the Energy sector transition Expertise and research center in electrical power technology JUNE 2022 ENGIE LABORELEC - GENERAL PRESENTATION

Diversity We combine a multi disciplinary approach to support the Energy sector ENGIE Laborelec – Diversity / Expertise JUNE 2022 ENGIE LABORELEC - GENERAL PRESENTATION

Expert services for Power generation Improving performance, reliability and flexibility ENGIE Laborelec supports power plants with targeted advice and assistance to optimize or adapt plant equipment and processes to cater the requirements, expectations and circumstances. Our multidisciplinary, supplier-independent expert teams combine the company’s more than 50 years of field experience in centralized power production with their own first-class expertise in current and emerging technologies, allowing us to significantly boost asset performance, make plants more agile and enhance protection against cyber and other threats. We provide assistance and carry out innovation and improvement projects for all types of power plants, including coal- and gas-fired plants. Our experts provide comprehensive operation and maintenance services for all types of equipment. Their advice is based on the solid results of accurate; Onsite and offsite testing. measurement, analysis, and monitoring programs, including equipment performance monitoring, process modeling, and simulation vibration monitoring and analysis. Non-destructive material testing. Equipment integrity assessment. Chemical and biological oil and water analysis. Energy efficiency auditing. Combustion and emission monitoring and analysis. Remote diagnostics. Root cause analysis of issues or events. ENGIE LABORELEC - GENERAL PRESENTATION

Technical Expertise Plant Inspections, Equipment Life Assessment, and Root Cause Analysis Equipment Inspection Plans Defining frequency and test plans for each piece of equipment. Based on inspections and on-site findings, defining the future inspection and testing plans to ensure reliable operations. Follow up of recommended actions. Define NDT requirements for condition assessment i.e. metallographic replications, chemical analysis, magnetic tests, Ultrasonic thickness measurements etc. Review of boiler chemistry and historical data through assessment. Trending of Historical data. J UNE 2022 ENGIE LABORELEC - GENERAL PRESENTATION Analyzing different HRSG elements including ; Flue Gas side - Superheaters, evaporators, economizers, stacks, dead rooms Water-Steam side- economizer, evaporator drums, Steam piping, etc. General items- Main steam piping, suspension , FAC, draining, and blowdown. Water chemistry and Lube oil Analysis Tube leakages and deposition analysis Tube Failure and Finite element analysis Power Plant Equipment Life Assessment Laborelec provides Lifetime Assessment of equipment like Pumps, Compressors, Transformers, and HRSG / Boilers by studying several degradation mechanisms, Study of creep, erosion-corrosion, flow accelerated corrosion, thermo-mechanical fatigue, and thermal aging. Identification of (possible) degradation mechanisms for each boiler component. critical <-> non-critical Root Cause Analysis evaluation and advice Our multidisciplinary team of experts uses a proven root cause analysis methodology. Fact Fining On-site and laboratory testing Identifying all potential causes and contributors Advising appropriate action Compressive Reporting Benefits : • Avoiding damage and its consequences • Better reliability, availability, and safety

Expertise for Boilers & HRSGs Complete HRSG and Boiler Service Solution combining Condition Assessments, Repairs, NDT and Lifetime Management Services ENGIE LABORELEC - GENERAL PRESENTATION End-to-end services for the improved availability and reliability of HRSGs & Boilers Combination of Inspection and Maintenance expertise with Boiler design, Metallurgical and Structural Integrity knowledge, WSC expertise Guaranteed response within 24 hrs (deployment of HRSG Expert, NDT and Repair team) Vast experience in condition assessments, Repairs and NDT –supervision, QA/QC, processing, analysis & reporting (Tailor made Inspection / repair plans and reports) RCA and Tube failure analysis capabilities Road map for HRSG life management Diversified Expertise Equ i pm e nt History Inspection Test Plan & Methodology Re c t ifica t ion of Inspection & test Plan Remaining Life Analysis Equipment life plan Inspection frequency o p t i m i s a t ion One-Stop-Shop for Boiler & HRSG Services Higher Operation & Maintenance cost Reliability of Boilers & HRSGs / Tube failures On call emergency support requirements Non - availability of competent Experts/expert advice , good quality Repair , and NDT servic es Inspection Frequency Optimization Equipment life Plan Challenges Faced Our Approach

Condition Monitoring Vibration Monitoring System LVMS is ENGIE Laborelec’ s tool for vibration data acquisition and analysis. Developed in-house, this software is designed by experts for rapid intervention and analysis. The system can be installed alongside any existing protection or monitoring system. Installation of LVMS for Permanent online monitoring of the vibration behavior of large turbogenerator shaft lines Immediate online remote advice by vibration experts J UNE 2022 ENGIE LABORELEC - GENERAL PRESENTATION Continuous vibration monitoring of large rotating machinery and online remote visualization. Intelligent alarming for timely detection of developing problems Increased reliability and availability Regular reporting Support for predictive maintenance Full services assistance with 24/7 expert support possible to over some several Problems like: Prevention of blade loss Unbalance Coupling errors Rubbing rotor-stator Bearing faults Therma rotor distortion Alignment problems. Benefits Reduced risk of incidents. avoidance of damages increased availability. Reduced cost by efficient balancing.

Generator Condition Monitoring Assessment and Test the condition of your generators ENGIE LABORELEC - GENERAL PRESENTATION Power transformers are expensive and critical assets in terms of availability. Without a monitoring method, operators have only limited means at disposal to identify latent problems Preventing Common Problems of Generators by ; Online / remote monitoring and diagnostics of : Partial discharge Rotor flux probe Stator end winding vibration Parodic Electrical testing Our services Laborelec provides a full range of services in the field of monitoring power transformers: oil analyses recommendations for the establishment of a monitoring plan operation and maintenance recommendations fleet screenings approval of unused oils training courses

Condition Assessment System Condition Assessment ,Inspections and Expert Reviews ENGIE LABORELEC - GENERAL PRESENTATION Silent Features of Inspection report

Transformer Screening Transformer Fleet assessment & Oil Analysis ENGIE Laborelec Transformer Fleet Screening program is the intelligent way to plan the safe and cost-effective management of your entire fleet of transformers. This expert service provides a comprehensive fleet health assessment, taking the uncertainty out of crucial maintenance, repair, and replacement decisions. One Board Transformers - The online dashboard for transformer fleet monitoring, analysis, and trending in real-time ENGIE LABORELEC - GENERAL PRESENTATION

Laboratory State of the art labs and measure fact-based advisory Services ENGIE LABORELEC - GENERAL PRESENTATION ENGIE Laborelec laboratories resolve practical industrial problems every day. Parts or samples sent to us directly from industrial sites are sometimes very large, whereas measurement techniques need to use relatively small samples our labs are equipped with all necessary devices to determine the chemical, physical or mechanical properties of samples. Different methods are used on a case-by-case basis, depending on the issues that arise or the problem to be solved. The labs are equipped to carry out the following procedures, among others: Infrared spectroscopy Thermal analysis Optical microscopy Electron microscopy Mechanical testing for traction or compression Rad Waste Lab Materials (metallic, non- metallic) Non- des tr uc ti ve testing Power E l ec tr on i cs Electro- magnetic co m p a ti b ility Batteries Robo t i cs Electrical equ i pment Cyber secu r it y lab Water chem i s tr y Vibrations and remote monitoring Oils and l ub ri can t s ENGIE Laborelec operates under ISO 9001 certification. The laboratories follow the ISO17025 standard as a reference Several of our testing procedures, analyses, or measurements are carried out under ISO 9001 certification and/or ISO 17025 accreditation.

Oil Analysis Transformer Oil Condition Monitoring Program Oils in service Monitoring Sampling – analysis Expert Interpretation Reference Lab for Major Oil Suppliers Trending & interpretation of each Transformer ENGIE LABORELEC - GENERAL PRESENTATION Lube Oil Condition Monitoring Program

Non-destructive Testing (NDT) From selecting the best NDT technique to monitoring inspection quality J UNE 2022 ENGIE LABORELEC - GENERAL PRESENTATION A broad array of NDT techniques is available for the condition assessment of gas turbines. ENGIE Laborelec has in-depth knowledge of all of these techniques and their advantages and limitations. This enables us to select the most appropriate technique for each particular context. Visual Testing Examination of component surfaces, using special equipment such as endoscopes, fiberscopes, and magnifying glasses. Liquid Penetrant Testing The application of a colored or fluorescent dye to detect surface-breaking defects on non-porous materials. Magnetic Particle Testing Detection of flaws on or just underneath the surface of ferromagnetic materials, using fluorescent, black, or dry magnetic particles. Metallographic Replication Testing Replication is used to evaluate microstructures and other surface features Ultrasonic Testing This method uses the transmission of high-frequency sound waves through the material to detect internal defects. The pulse-echo method is the most commonly used ultrasonic testing technique. Automated and advanced ultrasonic testing methods, such as phased array and time of flight diffraction, are also used. EDDY current testing This technique generates eddy currents up to a few millimeters below the surface of a conductive material through an induced alternating magnetic field. Material defects will disturb the flow of eddy currents and generate a traceable signal.

Water & Steam Cycle Chemistry Laborelec Continuous Chemistry Supervision Service (CHESS) Water is in contact with major components of the plant Water Steam Cycle chemistry management: water treatment and purity control. Inadequate chemistry management leads to various plant damage Chemistry incidents: two main loss factors ENGIE LABORELEC - GENERAL PRESENTATION Our Valve Proposal

Industrial Cyber Security Assessment of the industrial control system cyber security posture Critical Infrastructure Protection Real Time Applications Industrial Operational Technology Operational technologies, especially in Industrial Control Systems and real-time applications are increasingly the subject of cyber-attacks. The number of mobile work supports used (laptops, tablets, smartphones, USB keys…) is not helpful for this situation and the IOT becomes attractive targets exposed to cyberattacks. ENGIE Laborelec’s unique methodology is based on more than 10 years of hands-on experience in cyber security, international networking, and cooperation and compliance with standards institutions (NERC-CIP, WIB/IEC 62443-2-4 Vendor Requirements, ISO 27k series, and others). Personal solutions from ENGIE Laborelec cover the whole of the cybersecurity life cycle. Applying mitigating cybersecurity measures from the design phase to the Operational fitting on your installations and the Maintenance thanks to remote monitoring. ENGIE LABORELEC - GENERAL PRESENTATION Five-point-End-to-end Strategy ICS – Cyber security Life Cycle

J une 2022 ENGIE LABORELEC - GENERAL PRESENTATION Our References

JUNE 2022 ENGIE LABORELEC - GENERAL PRESENTATION LABORELEC Saudi –KSA Building 3.05, Level 3 King Abdullah Financial District, Area 3 Riyadh KSA ENGIE Turkey Veko Giz Plaza 18th Floor Meydan Sk.N º. 3 34398 Maslak, Istanbul, Turkey Tel: +90 212 290 33 20   ENGIE India 1st Floor, Orchid Centre, Sector 53 Golf Course Road, Gurugram 122002, India Tel: +91 124 46176 02   ENGIE Lab Office 135-FD Level 1, Incubator Building Masdar City, Abu Dhabi, UAE PO Box 135134 @ENGIE_MESCAT ENGIE Middle-East, South & Central Asia and Turkey Engie-MESCAT

Our References and Clients January 2022 ENGIE LABORELEC - GENERAL PRESENTATION National Grid - Dhahran South BSP T802 Transform and GIS analysis - Saudi Arabia MIRFA Power plant HRSG Integrity assessment and On-call emergency support (including NDT support) annual contract – 03 HRSGs and 02 Auxiliary boilers, UAE (2018, 2019, 2020 & 2021); Fujairah F2 Power plant - HRSG Integrity assessment (2020 (01 unit) & 2021 (2 units)) Al Ezzel HRSG Condition assessment of 4 HRSGs – 2021 PP-11 HRSG Condition assessment of 7 HRSGs – 2017 & 2021 Taweelah A2 , ECMS Power plant HRSG Integrity assessment and On-call emergency support (including NDT support) annual contract – 03 HRSGs (2020-21) Shuweihat S2 Power plant – Central Baffle failure RCA and baffle replacement – 4 HRSGs (2020) Shuweihat S2 Power plant – Spring Hanger inspection and adjustments of HRSG and ST piping – 4 HRSGs+2 ST (2020) STOMO – Barka II, HRSG Tube failure repairs (Aug 2020) Shuweihat S2 Power plant HRSG Integrity assessments – 2+2 HRSGs, UAE (2018 & 2019) NOMAC Boiler expert services and Risk-Based Inspection (RBI) program 6 months contract for SWEC (3 x 400 MW) and SQWEC (3 x 340 MW) boilers in KSA (2019-2020) Shuaibah Water and Electricity Company, Conventional power Boiler condition assessments – 3 x 400 MW, Kingdom of Saudi Arabia (Since 2015, 2018, 2019); PP11 Steam Turbine P91 Lateral Tee replacement QA-QC follow up (2018) Qatar Power Company HRSG Training Oman (2018 ) JOMEL - Marafiq Power plant HRSG inspections, Kingdom of Saudi Arabia (2017) ALDUR - Life assessment Services of HRSG (4 nos.)

Choosing Laborelec; Choosing Peoples We Stay available for all your technical questions ENGIE LABORELEC - GENERAL PRESENTATION S Zain Ali Shirazi General Manager Laborelec KSA-Middle east  [email protected]  +966 583 366 995    
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