FO Wastage Reduction_Steam Recovery Project.pptx

the ways to reduce FO

1. FO Wastage Reduction Project Plan-CICL

2. Project Charter Theme: Reducing energy consumption of boiler unit by recovering condensate from open trap lines and recovering flash steam. The Colombo Ice Company(Pvt)Ltd Do Saving Potential : 4,539,394.4 LKR/Year Background: The 4MT/ hr furnace oil boiler operates between 6-7 bar to generate saturated steam for the production plants. Currently boiler make up feed water consumption lies up to 59 % which could be reduced down to 10% through condensate recovery system improvement. The targeted average condensate recovery is 2.86 m3/day, and the corresponding calculated boiler feed water temperature is 82 Celsius from the initial value of 58.7 Celsius. Tangible Deliverables: Furnace oil Consumption reduction by Improving Condensate recovery and reducing heat losses. Intangibles Deliverables: Support to achieve ISO 50001 Scope: Reduction of Boiler plant energy consumption by condensate system modification KPI: Boiler makeup water percentage 10% Data Source: Daily Utility Data of CICL Investment:10,222,485 Payback: 2.25 Project Owner : Geethika N Accountant: Project Facilitator: Dilan Piyarathna Project Sponsor: Sanjeewa Jayasundara Head of CF:Daminda Gamlath CFO CF: Nelindra Perera Team Members: 1. Dilan Piyarathna Geethika N Chanidu Leelananda Kasun Liyanage Nimantha Peiris

3. Project Name: Reducing energy consumption of boiler unit by recovering condensate from open trap lines, and recovering flash steam Project Owner: Geethika N Advisor: Dilan Piyarathna Capex Opex Head Count Completion Date: 31 August 2024 Sponsor: Sanjeewa Jayasundara

4. Notes Equipment in the blue color box will be disconnected from the existing system Hot water tank will be supplied by both steam and flash steam which flash steam will be prioritized based on FS pressure. Final Tech Specification

5. Project Name: Reducing energy consumption of boiler unit by recovering condensate from open trap lines, and recovering flash steam Project Owner: Geethika N Advisor: Dilan Piyarathna Capex Opex Head Count Completion Date: 31 August 2024 Sponsor: Sanjeewa Jayasundara

6. Financials for the Project