Fusion Simple MFG Setup Document .docx

Fusion Simple MFG Setup Doc.

1. MFG
Discrete: involves assembling things, and making things that are distinct and use Structure
(BOM) and Work Definition (Routing) and Provided many types of Work orders as Rework and
Transfer Work order, Products are comprised of components that can be touched, and counted.
Setup:
1-Create a new inventory Org Or use existing one (As Plant Org)
At Organization Parameter – Make Sure you select At Additional Usage “Organization is a manufacturing Plant”
And Also Set Schedule for it.
2-Manage Plant Parameters:
Setup and MaintenanceManufacturing and supply Chain MaterialManufacturing Master DataManage Plant Parameter
1-Select your MFG inventory Org.

2. Manage Parameter : - For Material :
- Select Default Supply Subinventory ,
- Default Completion Subinventory .
- Select default Work Method ”Process,Descrete”
-Make Sure UnSelect issue Push Component onPick Slip
لمعا امل ىنيلخته ىدPick Relaseلا لقني Materials لا نم Sourceلل
WIP لا باسح ىلع اهفرصي شم work on Processرشابم لكشب

3. Work Definition to select Operation Sequence.

4. Manage Production:
Set Prefix for Work order
Set Default Over Completion Tolerance
Lot Selection During Backflush”FIFO OR LIFO”
Purchase Requisition Trigger  at using Outside Process Created at Work Order Release or Work Order
Completion
2-Add Roles For User Account and Set data Access on your Manufacturing Planet:
1-Production Operator
2-Production Supervisor
3-Manufacturing Engineer
3-Manage Profile Options for Manufacturing:

5. Default _MFG_plant_org.
Can Managed on Person Level, in Which I can Dedicate for each Person. only the Plant org which he works on it.
4-Manage Work Area:
A Work Area identifies a physical, geographical, or logical grouping of work centers.
-Change inventory org to your Plant
-

6. Add A new Work Area
5-Resources: (Equipment OR Labor):

7. Create Resources (Labor and Equipment) to Use at Work centers as below
-Change Org to Your Plant Org
-Will Create 3 equipment and 3 Labors (Collector, Mixer, Packing)
-Define Name, Code and Select Type (Equipment or Labor)
-At Usage UOM ...Select HR (Refer to Hours)
-Make Sure to Select Costing Enabled if this Resources included in Cost
-If you Select Save and Continue … will open *Resource instances*

8. Resources Instance: اهيل يفيرعت دوك و هدعملا مقر فيضاو هلثامملا تادعملا انه فيضا ردقأ
 Create Labor as Resource
ADD Rates for This Resources:
لا فيضت ردقته شمRate ىلا Resource ءاوس Equipment Or Labor لمعت ام ريغ نم Cost Scenario
From NavigatorSupply Chain ExecutionCost AccountingTaskCreate Cost Scenario
Add Scenario

9. Add Scenario Name, Cost Org, Cost book, and selected item or all Item or Specific Category
Then Save
Then from Action Button  1- Manage Resource Rate
Add:

10. Add (+) Create Resource Rate:
-Select Plant (MFG Org)
-Select Resource
-At Detail Add Resource Rate
-Done
-To Publish this Rate to Resources  From Actionupdate Standard Costs
-

11. -
To Set Rate Cost for Resources:
-Select Resource then Define Rate

12. Set Rate for Each Resource
6-
Work Center (Production Line)

A work center is a grouping of resources belonging to a department, a production line, or a
process cell.
-Change Org to Your Plant Org
-(+) add new Work Center

13. لمعه3فيلغت...طلخ...عيمجت .. جاتنا طوطخ
* Add Name and Code
* Select Your Work Area
* Supply Sub inventory –From Which inventory ...will issue Materials
At Resources Availability will add Resources to this Work Center and set its availability regarding Shift
Bases or Its Available any Time
The Utilization and Efficiency percentages are by default set to 100%. When these percentages are set to
less than 100%, they extend the scheduled duration of the resource during work order scheduling. For
example, if 2 hours of work are required to be done using resource LATHE1 from 9 AM onwards on a
specific work order, and if its efficiency is 50%, and utilization is 50%, then the scheduler will determine
the
end time for this resource as 5 PM. [ 2/ (0.5*0.5) = 8 hours]

14. Now I created Work Center with Resources (1 Equipment + 2 Labor)
7-Define Standard Operations:
From NavigatorSupply chain ExecutionWork Definition
لا اهاوج ددحب ىنا ثيحب عنصتي ناشع فنصلا اهيف ىدعيب ىللا تايلمعلا وا عينصتلا لحارم لثمتب ىدWork Centerلصحته ىللا
لا اهيب طبرب و هاوجResources لكل ددحبو اهمدختسه ىللا Resource هدحاولا هعاسلا ف هيجاتنلاا
From Task  Manage Standard Operations

15. Make Sure to change Organization
Add operation Name and Code
Assign Work Center
“Set Count Point "
صحف شيفم نكل هفلكتب هيلمع درجم تناك ول نكل هجتنملا تايمكلل صحف وا رصح هلصحيب جتنم اهيلو هفلكت اهيل هيلمع نوكتب امل ىد
لمعف هجتنملا تايمكلل رصح واSelect ىلع Automatically Transact"“
When You Check on Count Point 3 other option available as:
1-Additional Material Issue: ىد هيلمعلا ف ددحملا نع هدايز فانصأ فرصا ىنأ
2-Completion with Under Issue  ماخلا داوملا تايمك تبحس نوكا ام ريغ نم لغشلا رملال لامتكا لمعا ردقأ ىنا ينعمب

16. At Resource Tap
I can assign resource to this operation Also add usage of this Resource by Hours
هعاسلا ف ىد هدعملا هيجاتنا ددحأ ردقأ ىنأ
اهمسا ىللا هناخلا هوج هعاسلا ف هدعملل هيجاتنلاا فيضهinverse Usage
لا هيجاتنا لاثمCollector نوكته10هدحاولا هعاسلا ىف هعطق
8- Now We Will Create an Items And its (Structure)
Structure here Represent item Component
From Navigator Product Management Product information Management

17. Create Items and Make Sure Life Cycle Be Active and Also Associate this item to your inventory
organization As Below

18. To Create item Structure from Structure Tab at item Creation:
Add Structure: its component

19. To Add Component
Then Select Items Then Click on Edit and Add to add the Qty needed from this item
Now I have item (PackNesc3X11) With Structure and its component are 2 (MLPACKET1, MLCARTOON1)
items as Below
I Created A structure for items Nescafe3X11

20. Which Contain another item With Structure as Below:

9-Work Definition:
لا لثمتب ىللاRoutingلا هعومجم نع هرابع ىهو عنصملا فنصلل Work Centerلاو operationهيلمع ىف فنصلا اهيب ىدعيب ىللا
عينصتلا
From Navigator
Open Work Definition  From Task Manage Work Definition
Add:
1-Item NO.
2-Structure Name: Bill of Material or Component
3-Work Order Definition:لا عون لثميب ادو”Work order”

21. Next Step:

22. لا ددحأ أدبهOperations ىلاتلاك اد فنصلا عنصأ ناشع اهجاتحه ىللا
Then Save + edit
-A new Page Will Open with More Detail for Work Definition
At It decide to add Component added on which Operation
ىأ ىف ددحأ زياع ولOperation لك ىلع فيضا أدبه انه نمف .. ىد ماخلا داوملا مدختسب Operationلا Raw
Material اهيب هصاخلا
I will Drag and Drop items to add at Operations

23. From here Can also Print Work Definition Report:
لا هاوج نوكيهOperation لاو RAW Material لا نوكتا اهيب ىللا Routing and Bill Of material
To Print Definition Report :
From ActionPrint Work Definition Report:
Supply Type:
ماخلا داوملا اهيب فرصه ىللا هقيرطلا
Supply Types:
1-Push: user Must Issue Material Before Execution
2-Assembly Pull: Material issued after Completion of Assembly Automatically
3-Operation Pull: Material issued A automatically after operation Completed Automatically

The Output will be:

25. Save and Close and Find this Work definition by item you will find:
10-Work Execution:
How to process Work order
From Navigator Work Execution

26. From Task:
TaskManage Work Order
-(+) Add New Work Order (اهنم لغشلا رملأ عون نم رتكأ ىف)
Only for Discrete?????? (StandardNormal Work Order) *(Reworkfor example change Mobile
battery) item issued to work order from selected Store and complete Rework
(Transferfor small Modification on item As upgrade or downgrade at it item changed from
original to a new Item)

27. -Add Item No.
-Add Requested Qty
Detailed Window will open as below
At General Information Tab:
Work Order Status:؟هيا ايلاح عينصتلا رما هلاح فصوتب ىد
Start Date  هقيرطبو عينصتلا رما هيف أدبي ىللا خيراتلا ددحأ ردقأ
لا بسحي ىكيتاموتوا
Completion Date
لا ىلع ءانبcapacityلاب هصاخلا Resourceلا عم utilization and
Efficiency
At Product Section
Will Find Item No.+ Requested Qty

28. At Work Definition Section
At Completion Section
لا ددحب اهنم Supply Type for this Order
Over Completion Tolerance
Completion Sub inventory
Operation TAB
I can See the Details for Created Work Order
If I Click on any Link at operation it Show me the Details as
Below Also, I can Edit it for this Specific Order.

29. It Shows Me the Start Date and end for This Operation
Also, For Item and its Details as:
Requested Qty, Supply sub inventory
Also, for Resources

30. -Provides Me with the Resources Details … Resources Name, Usage for this Resource
-هدحاولا هعاسلا ف هيا دق هيمك ىل جتنيب درفلا وا هنيكاملا ينعمب
-لا لمع نم ءاهتنلااو هيادبلا تقول هفاضلاابresource اد
Midpoint Reschedule
لك نيب ول ىنعمبoperation انه نم هددحأ ردقأ ... نيعم تقول ريخات هيناتلاو
Example
لا زياع ول Operationلا ىهتنت ام دعب أدبت هيناتلا Operation ريخاتب ىلولاا 10 قياقد

31. ىلع فقهoperation 20لا راتخأو Midpoint لمعاو Reschedule لا ءاهتنا دعب اهيل operation ب ىلولاا 10 قياقد
History:
To Track From it the Status of Work Order
Execute Work Order Steps:
1-Create Work Order
2-Release Work Order to be Ready for Execution and Material issue
Before Release you can check Some Feature at Manage Work Order

32. Check Work Order Status (Released or Unreleased)
You can Only Release Work Order and no Pick any Material Using Release Bottom to Change the
Work Order Status
To Release and Pick the Material with Create Move Request from the Source Sub inventory to WIP
inventory
And Need approval after that to Transact this Request to actually Move the Material between Sub
inventories
Print PDF” Paper document to Print for Created Work Order”
1-Print Component List:

33. 2-Print Work Order Traveler:
More Detailed Report with Operation and Creation Date, End Date for Work order, Availability for
Material, etc….

34. Release Work Order
Select Work Order then  Release
After Release Order Status Will Change to Released
To Pick Material which Create Move Request Automatically (Release and Pick Material)

35. -From ToolSchedule Process Find Print Movement Request Pick Slip Report
To Open this Report, Click on Republish
The Output:
Show A report Details the Move Request for items to moved From Source Sub inventory to the
Destination Which WIP Sub inventory
And the Status of Movement Request Will Be Preapprove … till Store keeper approve this
Request Manually

37. -Approve The Move Request
لا نم ماخلا داوملا لقن ىلع قفاوا ناشعSource لل WIP
From NavigatorSupply Chain ExecutionInventory Management
From Task’at inventory tab’ Confirm Pick Slips
-Click On Pick Slip No.
-Add Qty to Transact
-Select Line You want to transact and Confirm
-Click On Confirm Buttom

38. Now Material Transferred From Store Subinventory to WIP Subinventory
Complete Work Order Execution:
From TaskReview Dispatch List
-Find By Work Area
- لوا مقر هبنجو عينصتلا رما مقر ىقلاه ثحبأ ام درجمبStandard Operationاهدعب ىللا ف ادبأ ناشع اهصلخا جاتحم
(10 يه ىللا )Colletor
A-The First Process Will be Issue Material to the MFG Process Becouse I Use Supply Type “Push”
So I need issue Material First
-
-Transact Material Needed For the first Work Center

39. Then Save and Close
B-Report Resource Transactions: *To charge Resources-Labor & Machine-*
Add Working hours for each Resource
Then Save and Close
C-Enter Inspection Details
If Inspection Between Work Center Needed you have to do this Option
D-Qty Completion For this Work Center
If you Chose Complete with Details:
Complete
اهتلمع ىللا هقباسلا تاوطخلا ىلع ىدعا ىنيلخيبA-B-C

40. Quick complete With One Step
1-
2-Backflush
3-Auto Transact Resource
As Soon as Save & Close Work Order Will Assign next to its no. next Operation No.

41. Issue Material
Then Save Close
Then Complete With Details
If needed to Issue More Material on this Work center

42. Auto transact Resources
Then Save and Close
Do the Same Process For The Third Work Center.
And the Last step Will be Inventory …which Refer to Work Order Completion

43. Return Material and Resource Transactions:
Material Issue and Resource Transaction Can reversed again by: Task 
Enter Work Order No and Operation Sequence then
Next
At Transaction Type I have 2 options:
Issue or Return
To Return Select Return Option and after that at Completion Button do Complete with Detail to reverse
the Process
“Now We Will Check the Manufactured item at Inventory “

44. Then Find by Org and Sub inventory
Calculate Costing For MFG
From Task Transfer data From Production to Cost
نع هرابع اد Report لا لقنيب Transactionلا هوج تلصح ىللا
Production لل Cost Module

45. This Process Will Transfer the Production Transaction to Distribution Table of Cost
To Manage Costing for MFG:
NavigatorCost Management
2-Create Cost Accounting Distributions

46. 3-Task Review Cost Distribution
To check the Detailed Cost for WC Mixer

47. Rate Cost for 1 HR = 7, Machine Worker For 6 Hours … Total Cost = 7*6=42
At Cost Dis tab
4-Create Accounting:
To Transfer data to GL

49. Main Difference Between Process & Discrete
Discrete involves assembling things, and making things that are distinct and use Structure (BOM) and
Work Definition (Routing) and Provided many types of Work orders as Rework and Transfer Work
order
Products are comprised of components that can be touched, and counted.
Process: involves mixing of ingredients according to specific recipes (Routing), no need to Create
Structure, At MFG Process can result Planned and non-Planned items Which is (Byproducts)
you can’t take the ingredients out of the finished goods produced
Example on Process
Create new items to use at Process

50. To set Lot Control From Specification inventory
Associate with Plant inventory
-Create Structure for MFG Item: Not Needed at Process MFG its Defined at Routing
-Fill the Stock with RAW Material Using Misc. Receipt or Purchase This Quantities and Make
Sure Materials are costed
-Create Work definition (Routing) for MFG item “P-Nescafe3X1”
-Add Process Name, Main Output item”, Batch Qty for Manufacturing 1 KG, UOM for this MFG
Item

51. Then Next add Operations (Item Routing):
Save + Edit
On The right Side of Page can find:
- Operations
- Items Which refer to Raw Material or Ingredients
Search for Component Items

52. Then Select item and Drop on operation in which used in
And add Requested qty to produce 1 KG of MFG item
Add by the Same Way all ingredients items (RAW Materials)
Now I added 3 Ingredients to the First Process (Mix) as Below Image
-Output include Main Product and Other items If by Product and Coproduct
هل ططخم ريغ جتنم وا هل ططخم ىوناث جتنمك يئاهن جتنم نم رتكا ىدنع يقبي نكمم

53. Co product, By Product (At Output Tab)
ىا ىف علطت اهنا ددحأ نكممو .. عينصتلا هيلمع ءانثا علطت نكمم هيوناث فانصأ ىدoperation
By the Same Way… Drag and Drop Items at Operation and Specify qty which Produced at this Operation
Also, Select completion Sub inventory
Also, Select Output Type (Product, byproduct)
Cost Allocation: عينصتلل هيلكلا هفلكتلا هبسن نم هيا دق اد فنصلا لمحه ىنعمب
مهنم لكل نكيلوcoproduct and byproduct by 10%

54. Add by Product at the Next Operation as Below
Then Assign the Primary Product to the Last Operation
Set the Percent of Allocate Cost for Primary Product
Cost allocation: عينصتلل هيلكلا هفلكتلا نم هيا دق لمحتيب اد جتنملا لثمتب
Then Save
You Can Print Work Definition Report from  Action  Print Work Definition Report
The Report Output will be as Below

56. Execute Process Work Order
ADD (+) New standard Work Order
Select at Creation Basis ”Primary Output”
Qty to Produce
Then Save and Edit

57. A work Order will Created as Below with Status “Unreleased”
At Operation Can Find Summary of Operations to Proceed this Item and
Operations, items consumed at each Operation, Output items For Each Operation
Then Save and Close
At Manage Work Order
Will Find Work Order Summary and Work Order Status
- We can Release Work Order
-Release and Pick Order
-Print Component For this Order
-Print Work Order travelerWhich Provide Me with Availability of RAW
Materials

58. From Print to PDFPrint component List
Print Work Order Traveler:

59. -To start Execution
-Select Work Order  Release and Pick Order
To Create move request From Store to WIP Sub-inventory

60. Anew Process Will Run with Identifier No.
From NavigatorToolSchedule Process
Open Print Movement Request Pick Slip Report
Check Report Output
Confirm Movement Request
نزخم نم فانصلاا لقني ناشعStoreلا نزخم ىلا WIP

61. Taskconfirm Pick Slip
Confirm
Complete Process Work Order Execution
NavigatorSupply Chain ExecutionWork ExecutionTaskReview Dispatch List
Find by Work Area, Work Order
1- Issue Component Items
Manual Reporting Requiredto Transact Material

62. 1-Revise Quantities and transaction Type and Select Lot then Save
Material issued on work Order
2-transact Resources: Calculate how many hours Resources take to complete this Process to be Costed
3-by Product completion
Select Line then Generate Lot if Required, then Select sub-inventory to store byproduct on it
Then Save

63. 4-Complete Work order With Details
هوطخ ىف انه ىقلاهinventory لوا ىف operation ىدنع نلا byproductجاتحم نوكهف .. يد هلحرملا ىف دوجوم
لمعا ىناCompletionلا فنصلل byproduct
-Next to Proceed to Next Step “Backflush Materials” we Use if needed to Issue More Items to this Process
- NextAuto transact Resources هيريدقتلا هفلكتلاب لامعلا تادعملا لمع تاعاس ددع لمحب اهنم
The Last Step at this Operation is Inventory … because I have by product
Produced at this operation.
So, I will set the Completion For it to allocate at completion Sub inventory
************************************************************
The Ready Step will be Operation 20 which added to the end of Work
Order

64. -There is no component to Issue so its not Required to open Material
Transact
-Complete Byproduct at this operation
The output of this operation Will be 2 items
1-Primary item (MFG item)
2-byProduct Item
Generate Lot Then Save and Close
Perform completion
NextNextat Resource transact (Next)

65. Next + Save and Close
To Close Work Orders:
Navigator  Supply Chain Execution  Work Execution  Task  Close Work Order
Then Submit
Work Order Status Changed from Completed to Close