GARMENT SEWING DATA system IN APPAREL.pptx

gARMENT SEWING DATA SYSTEM IN APPAREL

1. Garment sewing data GSD is a technique for methods analysis and the setting of time standards for the sewn products industries. GSD was developed using MTM core data, to provide a consistent, accurate and easy to understand, easy to communicate, methods analysis and time standards determination technique or GSD derives from MTM (Methods Time Measurement) database which is a predetermined motion time system. It was designed specifically for the sewn products industries, and was researched and developed within these industries.

2. GSD divides the operation in sewing industry into processing operation and machinery operation expressed with motion code. GSD (General Sewing Data) is an engineering technology of method analysis and time study designed specially for clothing industry. Standard time of corresponding motions can be found in the database. GSD analyzes all motions that can occur in the sewing process of sewing personnel according to the operation process of sewing industry and then forms operation standard time.

3. Garment standard time determination Standard Minute Value   (also referred to as the “Standard Time” or “SMV”) , is the time required for a qualified worker working at “Standard Performance” to perform a given task. SMV is the universal measurement of time and its accuracy and consistency are essential as the foundation for measurement and organization of key business processes such as Production Targets, Line Balancing, Production Planning, Incentive Schemes, and the quantification of Operator Performance and Factory Efficiency.

4. Different factors such as machine used, sewing stitch and sewing length will produce influence on standard time of machinery operation. Establishing a precise SMV can however be extremely difficult when using traditional methods of work measurement. This is because production workers are neither robots nor machines, and do not work at a constant rate throughout the working day. Making accurate and consistent measurement is therefore very difficult. The SMV includes additional allowances for rest and relaxation, machine delay and anticipated contingencies.

5. Moreover, people are affected by motivation, fatigue and job familiarity. Therefore the work will be at a varying performance levels during their working period. A reliable, predictive and ethical means of establishing Standard Time is therefore an essential element of today’s business process – and  GSD cost is the world-leading fashion industry benchmark to calculate SMV. Standard time of garment sewing is composed of GSD pure processing time and allowance time. Its factors of influence include processing flow, technology, equipment, worker, environment and standard motion.

6. Developments of robotics and garment Sewing Data for garment Standard Time determination Impact of Robotics Automation in Stitching Industries The process of stitching and sewing keeps a concern with the garment, apparel, and fashion industries. There exist automated sewing robots handling devices for cutting out the specific fabric parts automatically. Manually, the process seems complicated and takes a lot of time. The technology with a vast range of computerized equipment specializes in pattern making, designing, cutting and material handling.  

7. The technology expedites the process of transporting the components and raw materials within the manufacturing plants. There seems to be a drastic improvement in production efficiency levels. Still, the robotics in stitching industries, automated sewing robots is comparatively less as compared to the other sectors.

8. Points explaining the effect of the robotics Digitally equipped machinery leading to lesser cost of production. Pre-programmed devices for monitoring machine performance and labor costs. Exact calculation of the raw materials necessary for the manufacturing process.  Better possibility in the massive production of the designer textiles for consumer needs. Opportunities for newer entrepreneurs to build their brand.    

9. Application of robotics automation in garments   The technology favors the three dimensional (3D) sewing aspects. This takes up the fewer and limited manufacturing process to an enhanced level with super quality production.  The robotics technology in sewing makes forward the concept of the moving tools. This allows the garment manufacturing with the premium quality and simpler manufacturing defects.  Easy to implement the designs in outfits like skirts, and others. This turns out to generate a versatile range of fabrication fittings, with rapid alternation of the costumes. 

10. Unlike human beings, robots are free from tiredness, and lack of concentration, like issues. They can work the whole day and night with a sound accuracy level.  They maintain constant precision all the time. The regular working of the robotic machinery for the process increases the production and boosts business revenues.  Machines are resistant to unwanted impurities like dust, smokes, and others that are harmful to humankind. As a result, there never exist the allergy-like issues that are most common with the available human resources.

11. Sewing Technologies Associated with Robotic Automation CNC sewing technology under 2D sewing methodology. Sewing units for carrying out the 2D enabled garment sewing. Fully integrated and robot sewing methodology under 3D sewing. Alternative foot transport technology under the 3D sewing process.   

12.   pros of robotic automation in stitching and sewing Free to use seamless design methodology. Highest productivity levels with ultimate accuracy. Less expensive compared to the advanced machinery mechanisms. Fully automated preparation with enormous productivity. Easy to understand and use the available machinery. Minimal requirement of the workspace for carrying out the manufacturing process.  Non-requirement of the continuous human resources hiring procedure.  

13. Cons of Robotic Automation in Stitching and Sewing The requirement of technologically experienced employees for monitoring the procedure. Dependency on pieces of machinery rather than the available workforce. It is necessary to code the manufacturing devices for optimizing the robotic operation.  Maximum investment for machinery setup.