Gautam Solar's Technically Advanced Solar Panels

raghvendra959919 83 views 55 slides Jun 22, 2024
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About This Presentation

Introducing Gautam Solar's Technically Advanced Solar Panels! Utilizing the latest technologies like Round Ribbon, Robotic Layup, NDC cutting and more, our panels deliver higher CUF and excellent performance even in extreme temperatures. Solar Panels for large projects.


Slide Content

Why Gautam Solar is ideal for large power plants?
TECHNICALLY ADVANCED SOLAR PANELS
QUALITY ASSURANCE, GLOBAL CERTIFICATIONS AND INNOVATIONS
FINANCIALLY SECURE COMPANY WITH STRONG LEADERSHIP
•High-efficiencySolar Panels •FullyAutomated Manufacturing Setup
•A+ graderaw materials •Latest Technology
•Quality Testing •Global Certification
•Patents and IPs
•Top 10 Indian Solar Manufacturer•27+ Years Expertise
•Strong Top Management •Financial Strength
•Future Expansion Roadmap •Thought Leaders

TECHNICALLY ADVANCED
SOLAR PANELS

Fully Automated Manufacturing Setup
ADVANTAGESof using Top-Notch Machines:
Precision and Accuracy in Engineering
Minimized Errors and Defects
Increased Production Yield

Robotic Layup vs. Gantry Layup
DISADVANTAGESof the conventionally used Gantry
Layup:
Lower Production Yield
Low Precision in String Positioning on EVA Sheet
Limited Flexibility
Depends on operator skills
•Comparatively low investment costs
•Established technology and operator familiarity
also deters shift to robotic layup.

Robotic Layup vs. Gantry Layup
UsingROBOTIC LAYUPinstead of Gantry Layup in
production:
Enhances Production Yield
Ensures Precise String Positioning on EVA Sheet
Solves String Misalignment
Boosts overall panel performance and durability
•Robotic Layup requires higher investment
•Adoption of latest technology provides a
competitive edge and positions Gautam Solar as
an industry leader

Fully Automatic High-Speed MBB Stringer
Using “MERCEDES OF SOLAR STRINGERS”to
ensure:
Lower Electrical Losses due to MBB Design
Higher Accuracy with CCD Positioning
Reduced Errors due to Non-contact Infrared
Soldering
•Require more investment than conventional
stringers
•Provides long term benefits like enhanced
durability
•Ensures customer satisfaction

Going from Flat to Round Ribbon
Flat Ribbon: Drawbacks and Why they still persist
What are they?
Metal connectors used for connecting various cells in a solar panel.
Traditionally used with 5 Busbarlayout.
Provide Lower Light Utilization.
Majority of light falling on ribbon is reflected outside.
Only 5-10% is reflected inside and converted to electricity.
What are their drawbacks?
Flat Ribbon (0.9 mm width) cover significant amount of cell area.
Increased Shadingon the photosensitive silicon base limits the power
generation.
Flat Ribbons still persist due to their compatibility with conventional
stringers, which require low investment.

Going from Flat to Round Ribbon
How GautamSolar’sRound Ribbon Technology boosts Panel Performance
GautamSolar’ssuperior technology
GautamSolar incorporates Round Ribbon Technology in Multi-Busbar(MBB) Layout.
Innovative technology helps ensure superior panel performance.
Provide Higher Light Utilization
Multiple reflections inside the module ensures that 70% of
the light striking ribbon surface is converted into electricity.
Benefits of Round Ribbon Technology
Round Ribbon (0.35 mm dia) cover much less cell area.
Provide 75% Lower Shading Losses.
Leads to 2.5% Higher Module Power.
Round Ribbons only work on MBB Cell Soldering Stringers, which require
much higher investment.

Non-Destructive Cutting (NDC) Machine
GautamSolar uses NDCover conventional cutting:
Low Temperature Laser cutting (<130°C)
Lower Chances of micro-cracks
High mechanical strength of solar cells
No Heat-affected Zone
More expensive than conventional cutting machine

Non-Destructive Cutting (NDC)
vs. Conventional Cutting
Half-cut cell technology boosts solar panel energy generation by fitting more cells
per panel.
Enables independent operation of top and bottom halves and ensures continuous
power output even when shaded.
Cells scribed by high-temperature laser (>1500°C) and split using
mechanical separation
High chances of micro-cracks
Low mechanical strength (almost half of full cell)
Formation of heat affected zone (80-150 µm)
Disadvantages of conventional cutting
method:
Conventional cutting process requires low investment.

Non-Destructive Cutting (NDC)
vs. Conventional Cutting
GautamSolar uses Non-Destructive Cutting (NDC) Process for producing half-cut
cells.
Advanced cutting process based on the principle of thermal expansion and
contraction.
Enhances the reliability and module efficiency.
Cells scribed by low-temperature laser (<130°C) and separated
using controlled thermal stress
Negligible chances of micro-cracks
High mechanical strength (similar to full cell)
No heat affected zone formation
Benefits of Non-Destructive Cutting
method:
NDC process requires specialized machines and represent huge investments.

Solar Panel Curing Line/Room
Gautam Solar utilizes an Advanced, Fast Curing
Technique with benefits:
Enhanced Longevity and Performance of
Panels
Automatic Loading and Unloading
Energy Efficient and Eco-friendly
•Some manufacturers don’t employ dedicated
curing room
•Caused by capital/space constraints
•Detrimental to quality of panels

Automatic Sorting for Module (Imp) Binning
Sort modules according to test results
Easy Handling of modules
Automatic and Precise arrangement of
modules
I
mpBinning reduces String mismatch losses

A+ Grade Raw Material
Material Property
SolarCells LID-Resistant
Glass
TemperedGlass with Anti-reflective
(AR) Coating
EVA UV-Resistant,PID Free
Backsheet Moisture-resistant, high transmittance
Junction Box IP68 rated Split JunctionBox
Frame Madeof Anodized Aluminium
Ensures high efficiency, reliable power generation and
long-term durability

High Efficiency Solar Panels
SOLAR PANELS
High Efficiency
Great Performance
Top-notch
Durability

Mono PERC Bifacial (Glass to Backsheet) Solar Panels
Power Output Range: 540 Wp –560 Wp
Maximum Efficiency: 21.68%
M10 144 Half-cut PERC Cells (91 mm ×182 mm)
G2B Structure utilizes light-weight backsheet
with high light transmittance
10-30% Bifacial gain from rear
(installation/weather dependent)
Positive Power Tolerance:0 -4.99W
Ideal for Large-scale Installations

Mono PERC Monofacial Solar Panels
Power Output Range: 540 Wp –560 Wp
Maximum Efficiency: 21.68%
M10 144 Half-cut PERC Cells (91 mm ×182 mm)
Utilize NDC Cutting for Lower Chances of micro-
cracks
Tested to withstand 5400 Pa Snow Loadand
2400 Pa Wind Load
Positive Power Tolerance:0 -4.99W
Ideal for Large-scale Installations

N-type TOPCon Solar Panels
Power Output Range: 580 Wp –590 Wp
Maximum Efficiency: 22.84%
144 Half-cut N-type TOPCon Cells (91 mm ×182 mm)
Lower Degradation: 1% in 1
st
year, 0.40% annually,
compared to P-type PERC Panels (2% in 1
st
year, 0.55%
annually)
3.26% BOS Cost Savings with N-type TOPCon Panels vs.
P-type PERC Panels
Positive Power Tolerance:0 -4.99W
Ideal for Large-scale Installations

QUALITY ASSURANCE,
GLOBAL CERTIFICATIONS
AND INNOVATIONS

Quality Testing
“Quality is at the heart of everything we do at Gautam Solar”
30+ Internal Quality Testsincluding
Visual inspection, Performance testing
etc.
Tested and Certified by Independent
Testing Laboratoriesaccording to industry
standards

Internal Testing: Visual Inspection
Ideal for Quick Quality Check
90°Rotation for Easy Visual Inspection
Strong Vacuum System for holding the
panel
Suitable for All types of panels

Internal Testing: 100% Electroluminescence (EL) Testing
Pre-& Post-Lamination EL Testing
Improves Process Quality
Detect Defects like micro-cracks, hot
spots etc.
Evaluate Panel Performance

Internal Testing: High Voltage Testing
Used for isolation testing of Panels
Ensures electrical safety
High testing Precision
Suitable for Glass-Glass and Glass-
Backsheet Panels

External Testing: Thermal Cycle Test
Tested according to IEC/UL Standards
200 Testing cycles
Thermal cycling between -40°C to
+85°C
Ensures resilience against thermal
fatigue

External Testing: Salt Mist Corrosion Test
Excellent Salt Mist Resistance
Ensures High Durability
Perfect for Coastal Regions and
Offshore Installations

External Testing: Hail Test
Tested against 25mm hailstone at
speed of 84 km/h
Resilient against high-velocity impacts
Rigorous hail testing
Perfect for Regions with inclement
weather

External Testing: Dynamic Mechanical Load Test
Tested over 200 cycles
Withstand Dynamic Loads of ±5000 Pa
Used to simulate impact of wind
Ideal for Large-scale projects

External Testing: UV Preconditioning Test
Tested to withstand UV radiation of sun
UV Radiation up to 5 times the sun’s
intensity
Helps identify problems like
Delamination and Encapsulant
Discoloration

External Testing: Sand and Dust Test
Tested to withstand effect of blowing
sand and dust
Sand grains blown from 4 different
positions for 90 minutes each at 9 m/s
Perfect for use in desert and other
dusty areas

External Testing: Ammonia (NH
3) Corrosion Test
Tested to withstand corrosive effect of
NH
3
Exposed to NH
3concentration of 6667
ppm with total testing time of 480 h (20
cycles)
Perfect for use in solar farms and
chemical plants with high levels of NH
3

External Testing: Potential Induced Degradation
(PID) Test
Tested to withstand effect of PID on
panel performance
Panel subjected to 60°C, 85% humidity
under 1000V for 96 hours
Used to evaluate performance over
long time period in different conditions

External Testing: Transportation Test
Ensures safety and reliability during transportation
Simulates Road Transportation and Shipping through
vibration and shock tests
Suitable for large projects

Efficient Packaging
Ensures safety and reliability during transportation
Simulates Road Transportation and Shipping through
vibration and shock tests
Suitable for large projects

BIS Certified Solar Panels

ALMM Approved (MNRE, GoI) Solar Panels

Certified as per UL Standards
UL 61215 & UL 61730 Standards

Certified as per EN/CE & IEC Standards
EN 61730 Standards IEC 61215 & IEC 61730 Standards

Other IEC Standards: Going Above and Beyond
IEC 62759-1:2022 Transportation Test
Shock, vibration, impact and drop tests for safe and
reliable transportation of solar panels.
IEC 60068-2-68 Sand and Dust Test
Testing for determining the effects of dust and sand
on solar panels.
IEC 60068-2-14 Ambient Temperature Changes
(DH1000)
Testing for determining effects of change in
temperature on solar panels.
IEC 60068-2-38 Composite Temperature/Humidity
Cyclic Test (HF10)
Testing for determining resistance of solar panels to
combined effects of high temperature/humidity and
cold conditions.

Other IEC Standards: Going Above and Beyond
Salt Mist Test Ammonia Test

Other IEC Standards: Going Above and Beyond
PID Test Power Rating Test

Gautam Solar Patents & IPs
With strong focus on R&D, Gautam Solar holds Multiple Patents and IPsrelated to solar panel technology

Gautam Solar Patents & IPs

FINANCIALLY SECURE
COMPANY
WITH
STRONG LEADERSHIP
Gautam Solar Pvt. Ltd.

India’s Top 10 Solar Module Manufacturer
Listed as Top 10 Indian Solar Panel Manufacturer (in terms of modules shipped)
by Reputed Industry Publications
JMK Research & Analytics “AnnualIndia Solar Report Card CY2023”, March 2024
Bridge to India “India PV Module Intelligence Brief Q4 2023”, February 2024
JMK Research & Analytics “RE Update Q4 2023”, February 2024
JMK Research & Analytics “RE Update Q2 2023”, August 2023
JMK Research & Analytics “India Solar Annual Report Card CY2022”, March 2023

India’s Top 10 Solar Module Manufacturer

27+ Years in Solar Industry
Established in 1997 under the visionary leadership of
Mr. B.K. Mohanka
More than 27 years solar industry experience.
Consistently profitableyear-over-year.
Offering quality solar modules with robust warranty
support, backed by 25+ years industrylongevity (typical
solar PV power plant lifetime).

Strong Top Management
Educationally Well-Qualified with Long Term Vision
45+ Yrs. Of Business
Experience
Mr. B.K. Mohanka
(CMD)
•B. Tech from NIT Patna,
Batch of 1972
•Ex. Professorin Engineering
College
•Visionaryto start Solar
Business in 1998
•Eco (Hons.) from Shri Ram
College of Commerce
(SRCC), Batch of 2000
•MBA from MDI Gurgaon,
Batch of 2002
•Holds IPs for several
Technical Innovations in
Solar Industry
Mr. Gautam Mohanka
(CEO)
20+ Yrs. Of Solar Industry
Experience
•M.Tech from North Carolina
State University (Raleigh,
USA),Batch of 2008
•BE from Mumbai University
•Responsible for managing
Capacity Expansion and
Manufacturing Operations
Mr. Sharad Mohanka
(COO)
12+ Yrs. Of Solar Industry
Experience

Financially Strong

Capacity Expansion –5 GW by 2025-26
Gautam Solar has 4 factories
with Total Module
Manufacturing capacity of 1
GW.
Capacity expansion in
process:
Upcomingfactory in
Bhiwani, Haryana on 50
acres land
2 GWtotal capacity by end
of 2024
5 GW capacity targeted by
FY25-26

Gautam Solar in News

Gautam Solar in News

Gautam Solar in News

Gautam Solar in News

Corp.Office Address:D-120/121, Okhla
Phase-1,NewDelhi-110020
[email protected] | Ph. No. : +91 93117 97248 | Web: www.gautamsolar.com