General Catalogue ITOI-rev.12-per invio (1).pdf

venta de plantas italianas de refinado de oro y plata. asesoramiento, instalación y formación técnica. correo: [email protected]
[email protected]

1. GENERALCATALOGUE
TM

2. WHO WEARE
GROUP
2
Automationandrobot
integrationforthe
preciousmetalindustry
Graphiteconsumables
productionandCNC
machining
Laboratory and LBMA
certificationconsulting
Consulting and know-
howtransferfore-waste
treatmentplants
Masteralloyproduction
and consulting for
melting
TERAAUTOMATION MAXIMECCANICA CLMCONSULTING ECOMETREFINING GALLORINIALLOYS

3. WHAT WEDO
ItalimpiantiOrafiisthelargestmanufacturerofprecious
metal machinery in the world with over 50 years of
experience.
Thepre-salesandafter-salesconsultingservicesallow
ItalimpiantiOrafitobethebestchoicetofolloweachproject,
independentlyfromitssize,fromAtoZ.
Understanding the customer's needs by proposing
appropriateandtechnologicallyadvancedsolutions,carefully
following every step of the production process, from the
realization of the project to installation, testing and
commissioning:theseareessentialrequirementsforthose
lookingforavalidbusinesspartner.
3

4. TURNKEY PLANTSOLUTIONS
The"turnkey"formulaisthe
perfectsolutionforthosestarting
activities related to the recovery
of precious metals and for those
whowanttoaddaproduction
branchorsimplyupgradetheir
existingplants.
To date, some of the best
knownandlargestrefineriesin
theworldhavechosenthe
"turnkey"package,relyingon
ItalimpiantiOrafitodesignand
buildtheunitstotheirspecific
requirements.
Training
TURNKEYPROJECTS
Consulting
Project&
engineering
MaintenanceKnow-how
transfer
Machinery
4

6. FIREASSAYUNITS
CUPELLATION
FURNACE
BENCH
DRILL
ANTI-VIBRATING
TABLE
ELECTRONIC
SCALE
CUPELTREATMENT
UNITS
PARTING
HOOD
FUME
SCRUBBER
Ourpreciousmetalassayplantshavebeensuppliedtothemostimportant
InternationalChambersofCommerceandtothemainLBMAcompaniesintheworld
6

8. MELTING UNITS
Italimpianti Orafi supplies melting furnaces with manual extraction and furnaces with mechanical/hydraulic tilting device
equippedwithaSPECIALTILTINGSYSTEM, abletokeepthepouring/pouringpointfixed,thusensuringasimplerandmore
regularprocess.
AlltheunitscanbeprovidedwithFLUXCONCENTRATORS ,thelatesttechnologytomaximisethepowerefficiency,
contemporarydecreasingoperatorsexposuretofreeelectromagneticfields.
i
Higherdensityofthemagneticenergyintheareainsidetheinductioncoil
Shortermeltingcycletime
Higherenergyefficiency
Highermagneticstirringefficiency
8
t

9. MELTING FURNACES
NEW!
Static&hydraulictiltingunits
MELTINGFURNACEWITH MELTINGFURNACEWITH MELTINGFURNACEWITH
MANUALEXTRACTION
From5to12kW
MECHANICAL/ELECTRICAL TILTING
From15kWto30kW
HYDRAULICTILTING
from35kWto500kW
9
MELTINGROTARY
FURNACEWITHHYDRAULICTILTING
From20kWto250kW

10. MELTING FURNACES
VacuummeltingunitsforPt,PdandPGMalloys
Productioncapacity:from1kgto20KgPlatinum
10
VERTICALAXISHORIZONTALAXIS

11. MELTING FURNACES
CONTINUOUSCASTINGFURNACES
From8,5kWto25kW
11

12. MELTING PLANTS
Inductionmeltingplantsfortheproductionofgrains
Productioncapacity:from15to500kg/batch
CONVENTIONALGOLD&SILVERGRAINPRODUCTIONSYSTEMS
From30to100kW
12

13. MELTING PLANTS
Inductionmeltingplantsfortheproductionofmasteralloys
GRAIN PRODUCTION SYSTEMSUNDERPROTECTIVEATMOSPHERE
From6kWto100kW
13

14. GRAINPROCESSING PLANTS
Graindrying,sortinganddosingmachines
Dryingmachine
formetalgrains
Conveyorbeltfor
metalgrainstransfer
T-DRYRAY T-LIFT T-DOSING
Dosingmachine
formetalgrains
T-SCREENING
Metalgrain
sortingmachine
T-FILL&SEAL
Metalgraindosing&
packingmachine
14
T-Lift
T-Dryray
T-Grains
Acollaborationwith

15. ATOMIZATION PLANTS
Atomizationplantsformetalalloys
Productioncapacity:from2kgto500kg/batch
WATERATOMIZATIONPLANTS GASATOMIZATIONPLANTS
15

16. TUNNEL FURNACES
Inductiontunnelfurnacesfortheproductionofpreciousmetalingots
T-BarmasterOne
Upto1Kgingots
T-Barmaster400
Upto400ozGoldbars
T-Barmaster1000
Upto1000ozSilverbars
16
Acollaborationwith

17. INGOTANDGRAINPROCESSING
Robotintegrationandautomationforthe
preciousmetalindustry
INGOTDATACAPTURING
VISIONSYSTEMS
17
ROBOT
INTEGRATION
INGOTSTAMPING
ANDSERIALIZING
INGOTLASER
MARKING
INGOTANDGRAIN
PACKAGING
Acollaborationwith
Discoveralsoour
PRODUCTION DATASTORAGE ANDMANAGING SYSTEM
Ingotandgrainmanipulation

18. INGOTPRODUCTION LINE
World'sfirstautomatedlineforthecontinuousproductionof
preciousmetalingots
T-LINE
Customizableplant
18 TURNKEY
PROJECT
1
2
3
4
5
6
7
8
9
10
11
12
14
13
1-Grainproductionplant
2-Bucketconveyorbeltsforwet
grains
3-Graindryingsystem
4-Grainsortingmachine
5-Bucketconveyorbeltsfordried
grains
6-Graindosingsystem
7-Grainandingotmoldcover
handlingrobot
8-Ingotcastingtunnelfurnace
9-Deltarobotforingothandling+
ingotweighingstation
10-Ingotbrushingmachine
11-Ingotstampingandserializing
machine
12-Ingotcertificateprinter
13-SCARArobotforcertificateand
ingothandling
14-Ingotpackagingmachine
Acollaborationwith

20. VACUUM MELTING &CASTING UNITS
VACUUMCASTINGMACHINES
From1,5kgto8kg/batch
20

22. NEW!
GOLD&SILVERREFINING UNITS
Inquartationandaquaregiainasingleunit
Productionrange:from8kgto150kg(8hours-byaquaregia)perunit
22
BENEFITS
Highchemicalresistance:titaniumisresistantto
thecorrosionofaquaregiaandnitricacid
Long-lastinglife:titaniumdoesn'tsufferthermal
shocksandremainsunscratched.
Highflexibility:itallowsbothaquaregiaand
inquartationprocesses.
Reductionofreactiontime,thankstothe
possibilityofaddingheatingjacket.
Easymaintenanceandcleaning.
Smallerfootprintandlowerinvestment.
Inordertogivethemaximumquality
andflexibilitytoourcustomers,wehave
added a special in-house facility
specializedintitaniumwelding.
Likeallourmachines,theseunitsare
fullyproducedin-house.

23. GOLDREFINING UNITS
byaquaregiaprocess
Productioncapacity:from3to500kg/batch
PPTUMBLERS VERTICALAXISPPREACTORS GLASSREACTORS
"Single"version "Twin"version
23

24. GOLDREFINING UNITS
byelectrolysisprocess
Productioncapacity:from8to240kg/unit
GOLDELECTROLYSISREFININGPLANTS
24

25. SILVERREFINING UNITS
bychemicalprocessandinquartation
Productioncapacity:from30to300kg/batchandabove
STAINLESSSTEELTUMBLERAND
CHEMICALREFININGUNIT
STAINLESSSTEELVERTICAL
AXISINQUARTATIONREACTOR
STAINLESSSTEELCOMPACT
INQUARTATIONUNIT
25

26. SILVERREFINING UNITS
byelectrolysisprocess
Productioncapacity:from15to420kg/dayperunit
SILVERELECTROLYSISREFININGPLANTS
26

27. PLATINUM &PALLADIUM REFINING UNITS
PLATINUM&PALLADIUM
COMPACTREFININGPLANT
2and5kg/cycle
CALCINATIONPLANT
forthermalreductionofPGMsalts
PLATINUM&PALLADIUMSALTS
specialplantforrecoveryandreduction
ofPGMsaltsfromsolutions
27

28. COPPER REFINING UNITS
COPPERREFININGPLANT
Exampleofa16refiningcellsset-up
byelectrolysisprocess
2828

29. ELECTRO-WINNINGREFININGUNITS
CUSTOMIZEDELECTRO-WINNING PLANTS
forrecoveryandrefiningofgold,silverandcopper
forsilver,goldandcopper
29 29

31. GALVANIC SOLUTION &SALTPRODUCTION
PLANTS
GALVANICCYANIDESALTS SILVERNITRATESALTS RHODIUMSULPHATESOLUTION
TECHNOLOGY&
KNOW-HOW
TRANSFER
3129

33. 29
MECHANICAL
TREATMENT
GASSMELTING
FURNACE
PYROLISIS
INCINERATION
FURNACE
PRECIOUS ASHTREATMENT PLANTS
GASINCINERATION
PLANT
INDUCTION
INCINERATIONUNIT
33

34. NEW!
ROTARY SMELTING FURNACES
ROTARY INDUCTION
SMELTINGFURNACE
ROTARYGASSMELTING
FURNACE-TBRCTYPE
34

36. WASTE WATER TREATMENT PLANTS
36
WASTE WATER
NEUTRALIZATIONPLANT
EVAPORATION
PLANT
MICROFILTRATION
PLANTS
SELECTIVERESINPLANTS
forpreciousmetalrecovery
36

37. DEMINERALIZEDWATERPRODUCTION PLANT
semi-automatic
WATER DEMINERALIZATION PLANTS
DEMINERALIZEDWATERPRODUCTION PLANT
automatic
29 37

39. FUMETREATMENT
forthetreatmentofgaseouseffluents
CUSTOMIZED SCRUBBERS
FORNITROUSFUMES
BAGFILTERS
FORDUST
SCRUBBERSFOR
ACIDFUMES
39

41. E-WASTETREATMENTPLANTS
SMELTING REFINING
41

43. JEWELLERY RODUCTION MACHINES
Annealingfurnacesforthethermaltreatmentofpreciousand
non-preciousmetals
STATICFURNACESFORANNEALINGANDDEOXYDATION
CONTINUOUS
ANNEALINGFURNACE
FORWIRES
43

44. JEWELLERY PRODUCTION MACHINES
Beltfurnacesforchainssolderingandannealingsteps
BELTFURNACES
44

45. JEWELLERY PRODUCTION MACHINES
Hollowingplantsforchainsandjewellery
HOLLOWING UNITS
forironandcoppercore
45

46. GALVANIC PLANTS
Platingplantsforjewelleryandfashionarticles
SEMI-AUTOMATIC
PLATINGPLANT
MANUAL
PLATINGPLANT
FULLYAUTOMATIC
PLATINGPLANT
46

47. GALVANIC SOLUTIONS
RhodiumplatingbyItalimpiantiOrafi
47
NEW!
RHODIUMLUX
Rhodiumplatingsolutions
IT002
Rhodiumrecoverypowder
Discovertheminour

48. ViaProvincialediCivitella8,52041,BadiaAlPino(AR),Italy●VAT:IT00137240511
Sales Representative Chile Latam: [email protected] / Tel. [phone]
Employees:over100people
AnnualTurnover:30M€
ProductionArea:15.000m²
Offices:1.500m²
Worldwidesalesnetwork
GROUP
U