Group no nnnnn22.PROJECT 2 Final ppt.pptx

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1. A PROJECT REVIEW On OPTIMIZATION OF PROCESS PARAMETERS OF EN-27 MATERIAL ON WEDM PRESENTED BY: By Mr. SANJOG RAJPUT Mr. VISHAL PATIL Mr. KAUSHAL PATIL Mr. PRATIK PAWAR Mr. DINESH SATPUTE Under the Guidance of Prof. Lakhan M. RATHOD JSPM’S Bhivrabai Sawant Institute of Technology & Research, Wagholi , Pune Department of Mechanical Engineering 22-Sep-20

2. contents Introduction Literature Review Methodology. Applications Advantages Cost Approximation Conclusion Refrence 22-Sep-20

3. Introduction Wire Electrical Discharge Machining (WEDM) is an indispensable nontraditional machining process, capable of producing complex two and three-dimensional shapes with good accuracy and precision to satisfy the present day requirements of the manufacturing industries This method is used in the aerospace, automotive, die and tool industries and virtually in all the areas of conductive material machining regardless of their hardness or toughness. By using this method we are optimizing the various output parameter by machining on EN-27 material, to form good quality product

4. 22-Sep-20 Fig.1- Principle of WEDM

5. Sr.No Name of author Title of paper Work carried out 1 G. Rajyalakshmi & P. Venkata Ramaiah Multiple process parameter optimization of wire electrical discharge machining In this work, an attempt was made to determine the important machining parameters for performance measures like MRR, SF, and SG separately in the WEDM process 2 K.RaviKumar & Nishasoms . Desirability- BasedMulti - objectiveOptimizationandAnalysisofWEDM CharacteristicsofAluminium (6082)/ TungstenCarbideComposites Response surface methodology (RSM) approach is used todeterminetherelationbetweentheparametersandtheir responses. MRR of composite is primarily influenced % tungsten carbide followed by peak current, pulse-off time, feed rate and pulse-on time, respectively. Literature Review

6. Sr.No Name of author Title of paper Work carried out 3 Tushar Saini , Khushdeep Goyal & Deepak Bhandari . Multi-response optimization of WEDM parameters on machining 16MnCr5 alloy steel using Taguchi technique Pulse on time is the most significant parameter and thereafter order of significance being pulse off time and peak current in MRR. MRR increases with increases in pulse on time. Since the energy released per spark increases with increase in pulse ontime,hencehighertimeforeachsparkisprovidedleading to more material removal rate. 4 PrashantSinha , Rajeev Kumar , G.K.Singh & DainThomas Optimization of Wire EDM of AISI D3 Tool Steel using Orthogonal Array with Principal Component Analysis In single objective optimization using Taguchi method, servo voltage and pulse on time and peak current are the significant factors for MRR,while peak current and servo voltage are the significant for SR. Multiple quality characteristics (MQC) has found improved by using hybrid approach of Taguchi method and principle component analysis(PCA) as compared to initial parameter setting.

7. METHODOLOGY 22-Sep-20 METHODOLOGY Selection of EN-27 material   Measurement of various input Parameter of WEDM Measurement of various output Parameter on WEDM Measurement and analysis of Input and Output Parameter Result and Conclusion

8. Experiments on EN-27 selected materials under various input parameters on WEDM machining process. Various input parameters considered are pulse on time, pulse off time, voltage gap, wire feed rate. According to the orthogonal array of L16 table of taguchi method input parameters are consider. Measurement of output parameters like MRR, Surface roughness. A nalysis and optimization of output responses by using Taguchi method . Main Objectives

9. material selection EN-27 material Chemical composition of EN-27 material 22-Sep-20 Elements Weight in % Carbon 0.40/0.70 Silicon 0.28 Sulphur 0.013 Phosphorus 0.018 Manganese 0.40/0.70 Nickel 3.00/3.75 Chromium 0.50/1.30 Molybdenum 0.20/0.65

10. The meaning of EN in the EN STEELS is 'European standard' or ' Euronorm ’ that specifies the requirements for a product or process. For each steel standard the first two letters EN denote that it is a European Steel standard, the number after that is the standard number. EN Steel  is an alloy of iron with typically a few percent of carbon to improve its strength and fracture resistance compared to iron,many other additional elements may be present or added.

11. VARIOUS INPUT PARAMETERS 22-Sep-20 Pulse ON time Pulse OFF time Voltage Gap Wire Feed rate

12. Various output parameters 16/10/2018 Material removing rate (MRR). Surface Roughness.

13. S. No. Voltage gap Wire feed Pulse on-time Pulse off-time 1 20 2 105 50 2 20 4 108 55 3 20 5 111 60 4 20 6 114 65 5 25 2 108 60 6 25 4 105 65 7 25 5 114 50 8 25 6 111 55 9 30 2 111 65 10 30 4 114 60 11 30 5 105 55 12 30 6 108 50 13 35 2 114 55 14 35 4 111 50 15 35 5 108 65 16 35 6 105 60 WEDM Experimental table L 16 orthogonal array of Taguchi method S. No. Level 1 Level 2 Level 3 Level 4 Voltage gap (Volts)  20  25  30  35 Wire feed (m/min)  2  4  5  6 Pulse on-time(microseconds)  105  108  111  114 Pulse off-time(microseconds)  50  55  60 65 

14. APPLICATIONS 16/10/2018 Stamping or Forming Dies Punches. Scrap choppers. Tools. Forming Rolls.

15. ADVANTAGES 16/10/2018 High resistance to alkalis. Good machinability. High Corrosion resistance. High thermal conductivity. High wear and abrasion resistant

16. COST ESTIMATION 16/10/2018 Sr. No Particulars App. Cost 1 Material 1800 2 Machining 3000 3 Certification 1500 4 Testing 3,000 5 Others 1200 6 Total Cost 10500 Estimation Cost of the Project work

17. In this project we have considered EN-27 material, because of its good mechanical properties and also have various applications. It also have a very good advantages as it has high hardness and toughness, hence it can be also use for making tools and dies. We are going to consider the various input and output parameters for manufacturing a good quality product of EN-27 material by using Taguchi Method for optimizing the various output parameters like MRR, Surface finishing and surface roughness. 22-Sep-20 CONCLUSION

18. Khandare , S.S, Popat , M.A, (2009);“Experimental Investigations of EDM to optimize Material Removal Rate & Surface Roughness through Taguchi’s Technique of Design of Experiments”. Emerging Trends in Engineering and Technology (ICETET), Vol.50, pp-476-782. M. Đ. Gökler and A. M. Ozanözgü , Experimental investigation of effects of cutting parameters on surface roughness in the WEDM process, International Journal of Machine Tools & Manufacture, 40 (2000) 1831-1848. Selvakumar,G.;Sornalatha,G.;Sarkar,S.;Mitra,S.:Experimentalinvestigation and multi-objective optimization of wire electrical discharge machining (WEDM) of 5083 aluminum alloy. Trans. Nonferrous Met. Soc. China 24(2), 373–379 (2014 Gauri SK, Chakraborty S (2010);A study on the performance of some multi-response optimisation methods for WEDM processes. Int J Adv.ManufTechnolgy 49(1–4):155–166 22-Sep-20 REFRENCE

19. THANK YOU 22-Sep-20