physician preference items, and use that available consumption (demand) data to recalculate the
required level of inventory that is needed by the customer."
Kaczmarek asserts that materials management directors should look beyond what's merely
within their purview. "Remember that inventory is 'anything that is bought and held prior to use,'" he
said. "If you limit any discussion on inventory control to that inventory under the direct control of
materials management, you are missing a significant portion of the dollars.
"You improve your capability, by having better trained staff, better understanding of the
strengths and weaknesses of your current system, and good collaborative relationships between the
materials department and the other departments that hold (and sometimes even manage) inventory,"
he continued. Specifically target and seek the cooperation of those departments that hold the most
inventory, especially unofficial inventory, he advised. Unofficial inventory, which is ordered by and
expensed to administrative and clinical departments directly, can make or break a budget so it's
important for the materials manager to reach out to those areas, he added.
ii. Process first, software second
Software products from companies like Information Control and Minneapolis-based Lawson
Software can serve as useful tools to track purchasing, consumption, replenishment, substitutions,
replacements and a host of other departmental key performance indicators. These products help
hospitals automate many of the manual steps in what Dan Sougstad, Lawson's director of healthcare
market development, calls the "order-to-pay and replenish-to-use business cycles."
In fact, Lawson's vision is to eliminate all human intervention starting once the time, an item is
consumed by the patient, to an automated requisition (once inventory falls below re order point), to an
automated PO, to an automated invoice, to an automated match and pay, according to Sougstad.
"This allows time for hospitals to focus on the high-value-added activities of demand management
(e.g., value analysis, contract purchasing, contract pricing) and supplier management (e.g., service
level negotiation, strategic sourcing)," he said. "Supplies are a significant expense for hospitals--and
efficiently getting the right supplies to the right place at the right time is a critical part of the healthcare
value chain."
While it may seem intuitive, however, many, if not most, fundamental inventory control hurdles
can best be solved with brains and not bits and bytes.