In the context of occupational health and safety, a JSA is a systematic procedure to identify and control hazards associated with a specific task. The process involves breaking a job down into a sequence of individual steps, identifying the potential dang

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About This Presentation

n the context of occupational health and safety, a JSA is a systematic procedure to identify and control hazards associated with a specific task. The process involves breaking a job down into a sequence of individual steps, identifying the potential dangers within each step, and then prescribing pre...


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JSA Presentation

A Selection of Our Customers

Introduction John Sinden Associates - JSA Ltda is a basic engineering company (full-service engineering associated with other companies) for the chemical industries. JSA Ltda Established 25-06-2002, it provides the development services for an extensive range of projects within the phosphate area. Specialized in phosphoric acid, phosphate fertilizer and animal nutrition technology, we have a technical staff with years of experience in process engineering development, plant audits, technical and economic feasibility studies, estimating, and basic engineering and design. Our capability and experience are available to organize and manage projects from conception through conceptual / basic engineering and start up. This experience has resulted in a high level of technical expertise, which brings the best results to the areas of efficiency, safety, environment and operational know-how. Present in projects in Brazil, India, Argentina, South Africa, Venezuela, Morocco & Senegal, our headquarters are situated in Santos, São Paulo – Brazil.

Performance Areas We offer basic engineering and project management services to clients in the chemical industrial and secondary processing sectors, from process development and design to plant commissioning and start-up. Our primary markets are: Industries: - Fertilizers: SSP / TSP / MAP / DAP / NPK; - Animal Feed: MCP / DCP / Mineral Salts - Chemicals: Phosphoric Acid, Ammonium Sulfate Environmental, Health & Safety - Water Supply; - - Treatment of Atmospheric Emissions.

Specialties The range of services offered by JSA Ltda mainly includes: • Conceptual / Basic Project; • Technology Evaluations; • Environmental Impact Studies; • Cost Investment Estimating; • Definition of Basic Criteria for Project and the Standards of Engineering; • Procurement Services - Supplier Prequalification; • Trouble Shutting in Industrial Plants; • Support to Detail Engineering: Analysis of Quotations, Drawing Verification .

REFERENCE LIST

NPK REFERENCES Fisions- UK –central technical service 1967 – 1974 (10 different NPK Formulations). Cargil – Cubatao – Brazil 1978 (19 different NPK Formulations) State Fertilizer Al Qain- Iraq 1989 (Urea based NPK) Agrium-Soda Springs –USA- 2002 (APS) Vietnam -2014 (NPK & Urea & MAP) Cargil -China– JV -2016 ( NPK with Ammonia)

Animal Feed Plant in Florida, USA Project MCP/DCP Animal Feed Plant and Phosphoric Acid Defluorination. Date 1995 Customer Mosaic Location Florida, USA Project Scope Process Technology, Basic Engineering, Startup Assistance The Mosaic Company is one of the world's leading producers and marketers of concentrated phosphate and potash crop nutrients. As a single-source provider for these products, we engage in every phase of crop nutrition development, from the mining of resources to the production of crop nutrients, feed and industrial products for our customers – wholesalers, retail dealers and individual growers – in more than 40 countries. F or MCP/DCP Animal Feed Plant and Phosphoric Acid Defluorination extension project in Riverview, Florida, USA t he plant uses process technology from KEMWorks for the phosphoric acid defluorination process and from KEMWorks /JSA for the animal feeds process. Project Highlights The plant was designed and constructed within 18 months and produced on-spec product within 24 hours of start-up. The plant has been expanded by the addition of a duplicate animal feed plant and a third defluorination tank.

Mini granular MCP Project Mini granular MCP . Capacity: 22 t/h Date 2009 Customer OCP Location Safi, Morocco Project Scope Process Technology, Basic Engineering, Startup Assistance A world leader in phosphate products, OCP has been a key player in the international market since its creation in 1920. Present throughout the value chain, OCP extracts, valorizes and sells phosphates products, including phosphoric acid and fertilizers. OCP is the world’s leading producer and exporter of phosphate rock and phosphoric acid, its also one of the largest fertilizer producers in the world. For a Mini-granular MCP unit of 22 t/h capacity project KEMWorks proposed the process technology the basic engineering and the Startup Assistance of the project . The scope included: Design Basis PFD with heat & material balance Piping & instrumentation diagrams General arrangement drawings Equipment list & specifications Instrument specifications Detailed piping list and specifications Detailed cost estimate Operating manual Start-up assistance

Mini granular MCP & Basic Engineering for Animal Feed Plant Revamp Project Mini-granular MCP . Capacity: 35 t/h Date 1997 / 1998 Customer Serrana Fosfatos / Mosaic Location Cajati, Brazil Project Scope Process Technology, Basic Engineering, Startup Assistance The Mosaic Company is one of the world's leading producers and marketers of concentrated phosphate and potash crop nutrients. As a single-source provider for these products, we engage in every phase of crop nutrition development, from the mining of resources to the production of crop nutrients, feed and industrial products for our customers – wholesalers, retail dealers and individual growers – in more than 40 countries. F or Mini-granular MCP installation project in Cajati, Brazil and Basic Engineering for Animal Feed Plant Revamping project the process technology from KEMWorks has been used The scope included: Design Basis PFD with heat & material balance Piping & instrumentation diagrams General arrangement drawings Equipment list & specifications Instrument specifications Detailed piping list and specifications Detailed cost estimate Operating manual Start-up assistance

Fosfertil Chemical Complex Revamp (Cubatão ) Project Cubatão Chemical Complex Revamp Date 2007 Customer Fosfertil Location Cubatão , Brazil Project Scope Basic and Detailed Engineering Process Filtration system Production improvement & increasing DCP Plant Fosfertil was a leading Brazilian fertilizer producer , it has been acquired by Bunge, Vale and now he is a part of The Mosaic Company. The client has asked John Sinden Associates – JSA Ltda to proceed with the revamp of the Cubatão Chemical Complex, The scope was detailed as below: Basic and Detailed Engineering for new Filtration System of Phosphoric Acid Plant Basic and Detailed Engineering for Phosphoric Acid Revamp (increasing the capacity from 300 to 500 TPD); Basic and Detailed Engineering for DAP/MAP Plant Revamp. Basic Engineering for a new three stage Scrubber DCP Plant

Cajati Phosphoric Acid Plant Revamp and Installation of DCP Plant Project Cajati Phosphoric Acid Plant Revamp and Installation of DCP Plant Date 2008 Customer Bunge Fertilizantes ( The Mosaic Company) Location Cajati , Brazil Project Scope Basic and Detail Engineering Project Management of of DCP Plant The Mosaic Company is the largest U.S. producer of potash and phosphate fertilizer. It acquired Vale Fertilizantes assets in Brazil with its 5 phosphate rock mines, 4 chemical plants including Bunge Assets. Before its acquisition, Bunge Fertilizantes has asked John Sinden Associates – JSA Ltda to proceed with Cajati Phosphoric Acid Plant Revamp and Installation of DCP Plant in the same site. The scope was detailed as below: Basic and Detail Engineering for Revamp of Phosphoric Acid Plant (increasing the production from 480 to 800 TPD). The scope of the process design from P. Smith and Associates included a concrete reactor with 6 compartments, a low-level flash-cooler and a high-efficiency gas scrubbing system (The reactor was designed to operate if required in both Hemihydrate or Dihydrate Modes). Installation of DCP Plant Project Management

SSP ROP Revamp & Adaptation to Monocalcium Production Project SSP ROP Revamp & Adaptation to Monocalcium Production: Date 2012 Customer Omnia Group Location Cato Ridge – South Africa Project Scope Basic Engineering SSP ROP Plant to Monocalcium Production. SSP ROP Revamp The Omnia Group is a leading, diversified group of companies that manufactures and supplies chemicals, specialist services and solutions to the agriculture, mining and chemical industries. In order to adapt its SSP ROP plant in Cato Ridge – South Africa to Monocalcium Production and revamp it, Omnia has asked John Sinden Associates – JSA Ltda to proceed with the engineering services for this project. The scope was detailed as below: Basic Engineering for adaptation of SSP ROP Plant to Monocalcium Production. Based on J S A process design. Basic Engineering for SSP ROP Revamp. Based on J S A process design.

Adaptation of MAP Plant & NPK Plant Project Adaptation of MAP Plant Adaptation of NPK Plant Customer Maroc Phosphore Location Safi – Morocco Project Scope Basic Engineering Adaptation of MAP Plant Adaptation of NPK Plant Based on J S A process design Maroc Phosphore is a part of OCP Group, a Global leader of phosphate products, OCP is a key actor on the international market, since its creation in 1920. Present along the entire supply chain, OCP extracts, prices and commercializes phosphate and phosphate products, in particular phosphoric acid and fertilizers. OCP is the first worldwide producer and exporter of phosphate rock and phosphoric acid. It is also one of the largest fertilizer producers in the world. In order to adapt MAP Plant to Dicalcium Production and NPK Plant to Monocalcium Production in Safi – Morocco, Maroc Phosphore has asked John Sinden Associates – JSA Ltda & MBR Engenharia to proceed with the engineering services for this project. The scope was detailed as below: Basic Engineering for adaptation of MAP Plant to Dicalcium Production, 20 t/h, based on J S A process design; Basic Engineering for adaptation of NPK Plant to Monocalcium Production,20 t/h, based on J S A process design. Adaptation of MAP Plant & NPK Plant

Uberaba & Cajati Complex Revamp Projects TSP plant and storage facilities Transfer with modernization. DCP plant and storage facilities Transfer with modernization Revamp of Phosphoric Acid Plant of Cajati Customer Vale Fertilizantes Location Uberaba & Cajati – Brazil Project Scope Basic Engineering & Cost Estimate Transfer and modernization of: TSP/SSP ROP Acidulation TSP Beneficiation TSP/SSP Granulation and Facilities Based on J S A process design Basic Engineering & Cost Estimate Transfer and modernization of: DCP Powder, Mini Granular Based on J S A process design Basic Engineering & Cost Estimate : Revamp of Phosphoric Acid Plant Vale Fertilizantes is a Brazilian fertilizer company, was founded in 2010 after the purchase of Fosfertil by the giant Vale. The Mosaic Company completed the acquisition of Vale Fertilizantes in 2018. Vale Fertilizantes has asked John Sinden Associates – JSA Ltda to proceed with the engineering services for several projects in its chemical's complexes of Uberaba & Cajati. The scope was detailed as below: Basic Engineering and Cost Estimate for TSP/SSP ROP Acidulation, TSP Beneficiation, TSP/SSP Granulation and Facilities (plant and storage facilities-Transfer from one site to the other with modernization) (Uberaba), 50 t/h. Based on J S A process design; Basic Engineering and Cost Estimate for DCP Powder and Mini Granular and Facilities (plant and storage facilities-Transfer from one site to the other with modernization) (Uberaba), 20 t/h. Based on J S A process design; Basic Engineering and Cost Estimate for Revamp of Phosphoric Acid Plant Hemi-Dihydrate (Cajati), 800 t/d, including the installation of a 90 m2 belt filter, new hydration tank, new slurry tank and conveyors. Uberaba Plant Cajati Plant Uberaba & Cajati Complex Revamp

Reference Projects of JSA & KEMWorks Client Location Date Services Capacity Cargill Crop Nutrition (Mosaic) Riverview, Florida, USA 1996 Basic Engineering for MCP/DCP Animal Feed Plant and Phosphoric Acid Defluorination 20 t/h 200 t/d P2O5 Fedmis (Pty) Ltd. Phalaborwa, RSA 2000 Basic Engineering for Phosphoric Acid Defluorination system 500 t/d P2O5 J. R. Simplot Pocatello, Idaho, USA 1998 Basic Engineering for Phosphoric Acid Defluorination system 215 t/d P2O5 PCS Phosphate Aurora, NC, USA   Study of DFP Animal Feed Plant   Serrana Fosfatos (Mosaic) Cajati, Brazil 1997/8 Basic Engineering for Animal Feed Plant Revamp 35 t/h IAP S.A. (Vale) Cubatão, Brazil 1995 Mini-granular MCP 15 t/h Manah S.A. (Vale) Uberaba, Brazil 1989 Multi-Phosphate Magneriano 35 t/h Manah S.A. (Vale) Rio Grande, Brazil 1987 Multi-Phosphate Magneriano 25 t/h Manah S.A. (Vale) Cubatão, Brazil 1986 Multi-Phosphate Magneriano 35 t/h OCP Safi, Morocco 2009 Mini-granular MCP 22 t/h Serrana Fosfatos (Mosaic) Cajati, Brazil 1997/8 Mini-granular MCP 35 t/h

Debottleneck of the Phosphoric Acid Plant (Catalão) Project Catalão Phosphoric Acid Plant Debottleneck. Capacity increase by 10% Date 2004 Customer CMOC Brazil (Ex Anglo American) Location Catalão, Brazil Project Scope Technical Evaluation Basic Engineering Process Cooling System Basic Engineering Slurry Tank Technology Cost Estimate Revamp of the SSP Plant ( Area 80 and Area 69) Basic Engineering and FEED (Area 62) Conversion of STPP to DCP Companhia Petroquímica Brasileira (Brazilian Petrochemical Company) Now CMOC Brazil, was founded in 1955 to produce Sulfuric Acid and Low concentration phosphate fertilizers . And later in 2003, the company start to produce DCP from its Chemical complex in Catalao. In 2016 the company become CMOC Brazil and start producing Niobium in 2017. The client has asked MBR Engenharia to proceed with the complete Catalão Phosphoric Acid Plant revamping in order to increase its capacity of 10%, The scope was detailed as below: Technical Evaluation of the full plant Basic Engineering for the New Reactor Cooling System (Cubatão) for Phosphoric Acid Plant based on process design for a low-level flash cooler, pre-condenser, barometric condenser, seal tank and vacuum pump; Basic Engineering (Slurry Tank Technology) and Cost Estimate for the Revamp of the SSP Plant (Area 80 and Area 69 - Catalão) (scrubber system, slurry tank, reaction head, belt den modification). Basic Engineering and FEED (including Cost Estimate) for a new three stage Scrubber to treat off gas from reactor of Phosphoric Acid Plant (Area 62 – Catalão) Conversion of STPP to DCP

Revamp of the Acidulation Unit (Cubatão ) Project Revamp of the Acidulation Unit of Cubatão Date 2002 Customer The Mosaic Company Location Cubatão , Brazil Project Scope Detailed Engineering Based on JSA Slurry Tank Technology Project Management The Mosaic Company is the largest U.S. producer of potash and phosphate fertilizer. It acquired Vale Fertilizantes assets in Brazil with its 5 phosphate rock mines, 4 chemical plants. The client has asked MBR Engenharia to proceed with the revamp of the Acidulation Unit of Cubatão. The scope was detailed as below: Detailed Engineering for the Revamp of the Acidulation Unit of SSP/TSP ROP (rock slurry tank, agitator, slurry pumps, reactor, weigher, rock silo and conveyor). (Based on J S A Slurry Tank Technology). Installation of APS Pipe Reactor in Granulation unit

Revamp of Acidulation and Granulation of SSP Plants Project Revamp of Acidulation and Granulation of SSP Plants Date 2002 Customer The Mosaic Company Location Paranaguá , Brazil Project Scope Basic Engineering Based on JSA process design The Mosaic Company is the largest U.S. producer of potash and phosphate fertilizer. It acquired Vale Fertilizantes assets in Brazil with its 5 phosphate rock mines, 4 chemical plants. The client has asked MBR Engenharia to proceed with the revamp of the Revamp of Acidulation and Granulation of SSP Plants located in its site of Paranaguá. The scope was detailed as below: Basic Engineering for Revamp of Acidulation and Granulation of SSP Plants (new scrubbers, cyclones, screens, dedusting system, mills and conveyors). Based on JSA process design.

Revamp of SSP Acidulation Plants Project Revamp of SSP Acidulation Plant Date 2016 Customer Yara Fertilizantes Location Rio Grande , Brazil Project Scope Basic Engineering Based on JSA process design Yara is among the world’s leading crop nutrition company and a provider of environmental and agricultural solutions. It address global challenges and create positive change. The client has asked MBR Engenharia to proceed with the revamp of the SSP Acidulation Plant in its site of Rio Grande. The scope was detailed as below: Basic Engineering for Revamp of SSP Acidulation Plants (new scrubbers, Den Conveyor, Fluosilicic Acid Recovery) 90 t/h. Based on JSA process design.

New SSP - NPK plants and storage facilities Project New SSP - NPK plants and storage facilities Date 2006 Customer Petrobras Argentina S/A Location Campana, Argentina Project Scope Basic Engineering Based on JSA process design Front End Engineering Design – FEED Based on JSA process design Petrobras Energia is an operator of a fertilizer manufacturing plant. The company owns a plant with production capacity of 500,000t/y in Campana, Buenos Aires. It specializes in manufacturing fertilizers for the agricultural sector. Now was acquired by Bunge Argentina. The client has asked MBR Engenharia to proceed with the engineering services of the SSP Acidulation Den, Granulation Plant, storage and facilities The scope was detailed as below: Basic Engineering for SSP ROP Acidulation, SSP/NPK Granulation and Facilities (new plant and storage facilities) 50 t/h. Based on J S A process design; FEED (Front End Engineering Design) for SSP ROP Acidulation, SSP/NPK Granulation and Facilities (new plant and storage facilities). Based on J S A process design.

Revamp of the existing Phosphoric Acid Plant Project Phosphoric Acid Plant Revamp: Phase I: from 400 to 600 TPD Phase II: from 600 to 750 TPD Green field Phosphoric Acid Plant: 800 TPD Date 2006; 2008; 2012 Customer Sterlite Location Thoothukudi, India Project Scope Basic Engineering Revamp Phase I: Based on P. Smith & Associates Revamp Phase II: Based on P. Smith & Associates Basic Engineering Green field Phosphoric Acid Plant Sterlite operated the largest copper smelter plant in India, in Thoothukudi. The plant also included a refinery, a phosphoric acid plant and a sulphuric acid plant. The client has asked MBR Engenharia to proceed with the engineering services for the two phases for the Revamp of the existing Phosphoric Acid Plant and a new green field Phosphoric Acid Plant The scope was detailed as below: Basic Engineering for Revamp of Phosphoric Acid Plant (increasing the production from 400 to 600 TPD). (Hemihydrate-Dihydrate Technology from P. Smith & Associates); Basic Engineering for Revamp of Phosphoric Acid Plant (increasing the production from 600 to 750 TPD). (Hemihydrate-Dihydrate Technology from P. Smith & Associates); Basic Engineering for a new green field Phosphoric Acid Plant (800 TPD). (Hemihydrate-Dihydrate Technology from P. Smith & Associates).

Revamp of Tuticorin Phosphoric Acid Plant Project Phosphoric Acid Plant Revamp: From 300 to 500 TPD Date 1994 Customer Greenstar Location Tuticorin, India Project Scope Basic Engineering Hemihydrate-Dihydrate Technology from from P. Smith & Associates Greenstar Fertilizers Limited is a leading manufacturer and marketer of fertilizers in India. Greenstar manufactures phosphatic fertilizers from Tuticorin in Tamil Nadu. The company is also a brand launch platform for organic and inorganic fertilizers that stand up to its tough quality certification process. Greenstar also imports fertilizers for sale in India. In order to increase the production from 300 to 500 TPD the client has asked MBR Engenharia to proceed with the engineering services for the Phosphoric Acid Plant in Tuticorin, India, The scope was detailed as below: Basic Engineering for Revamp of Phosphoric Acid Plant (increasing the production from 300 to 500 TPD). (Hemihydrate-Dihydrate Technology from P. Smith & Associates).

New 600 TPD Phosphoric Acid Plant Project New Phosphoric Acid Plant : 600 TPD Date 2005 Customer Pequiven Location Morón – Venezuela Project Scope Basic Engineering Detailed Engineering Dihydrate technology from P. Smith & Associates Petroquímica de Venezuela, S.A – Pequiven, is a Venezuelan state company together with private capital, beginning operations in 1958, it promotes and develops petrochemical activities through different complexes . In order to implement a new Phosphoric Acid Plant in Morón – Venezuela, Pequiven has asked MBR Engenharia to proceed with the engineering services for the new Phosphoric of 600 TPD capacity. The scope was detailed as below: Basic Engineering and Detailed Engineering for a new Phosphoric Acid Plant (600 TPD). (Dihydrate technology from P. Smith & Associates).

Adaptation of Phosphoric Acid Concentration Unit Project Adaptation of Phosphoric Acid Concentration Unit Date 2015 Customer ISC – Industries Chimiques du Sénégal Location Darou – Senegal Project Scope Basic Engineering P. Smith & Associates process design. Industries Chimiques du Sénégal (ICS) is the largest producer of phosphate fertilizers in sub-Saharan Africa. Indorama acquired ICS in 2014. The company began mining phosphate rock in 1960 and producing phosphoric acid in 1984. In order to adapt its Phosphoric Acid Concentration Unit in Darou – Senegal to to reduce P2O5 content of fluosilicic acid from 600 to 100 ppm, ISC has asked MBR Engenharia to proceed with the engineering services for this project. The scope was detailed as below: Basic Engineering based on P. Smith & Associates process design for adaptation of Phosphoric Acid Concentration to reduce P2O5 content of fluosilicic acid from 600 to 100 ppm.

Mineral Salts Mini Granular and Facilities Projects Mineral Salts Mini Granular and Facilities Customer CONNAN Location Boituva – Brazil Project Scope Basic Engineering Based on J S A process design Headquartered in Boituva/SP and a branch in Campo Verde/MT, Connan – Nutrição Animal began its activities in 2004, to produce fertilizers based on agglomeration technology, the company was bought by Bunge Fertilizers in March 2000. Connan has asked MBR Engenharia to proceed with the engineering services for its plant and storage facilities in Boituva. The scope was detailed as below: Basic Engineering for DCP / Mineral Salts Mini Granular and Facilities (plant and storage facilities), 50 t/h, based on J S A process design.

Two new SSP Acidulation Plants Project 2 New SSP Acidulation Plants Date 2010 Customer Yara Fertilizantes Location Rio Grande , Brazil Project Scope Basic Engineering Based on JSA process design Yara is among the world’s leading crop nutrition company and a provider of environmental and agricultural solutions. It address global challenges and create positive change. The client has asked MBR Engenharia to proceed to the engineering services with the Two new SSP Acidulation Plants projects in Rio Grande, Brazil. The scope was detailed as below: Basic Engineering for two new SSP Acidulation Plants, 90 t/h based on J S A process design.

Contacts John Sinden +55 13981246873 [email protected] James Sinden +55 13981246873 [email protected] www.spinden.org