Indo mim company profile

Metal Injection Molding Technology
This Technology is quantity intensive and can manufacture complex shape parts with cost effective solutions.

1. www.indo-mim.com
ISO/TS16949
Shaping the future of Metal Injection Molding

2. Indo-MIM Fast Facts
MIM Process
Quality System
Comparison with other technologies
New Capabilities
Investment casting
One Stop Solution
Gallery
Contents

3. Indo-MIM Fast Facts
Founded in 1997 to manufacture Metal Injection Molded
(MIM) products in India.
Largest installed MIM capacity.
Global customer base in 32 countries serving virtually every
market.
US & Europe based sales engineering services and
warehousing.
ISO/TS 16949:2002 certified quality system.

4. Company Structure
Privately held by a US owner.
MIM technology acquired through a U.S. joint venture
beginning in 1997.
Technology and training of staff in the U.S.
Full ownership of J.V. was acquired in 2001.
Now among the top MIM companies in the world.

5. Our Location
Bangalore, India
“Silicon Valley of India”
$70+ billion local economy
New international airport
Typically 3 days for shipments by air.

6. Our Markets
Consumer Products
Industrial Products
Automotive
Medical

7. Manufacturing Facilities
Plant 1 (Hoskote)
11000 sq. meters
Short to med run production
Design + engineering
Tool room
Administration
Plant 2 (Doddaballapur)
16000 sq. meters
High volume production
Tool room
Plating
Precision Machining

8. MIM Process
Compounding
Molding
De-Binding
Sintering
A four step process

9. Integrated MIM Manufacturing
Design + Tooling
Feedstock
Injection Molding
Debinding + Sintering
Secondary Operations
Quality System

10. Engineering + Tooling
Highly experienced product development
team.
Design team operating 2 shifts for product,
mold, fixture and gage design (Pro-E native
environment).
Mold making capabilities include the latest
machinery and technology.
Tool room capacity and staffing allows us to
produce up to 30 tools per month.

11. Material Compounding
Integrated feedstock production allows for
maximum flexibility.
Continuous high shear mixing capabilities.
Wide variety of production alloys.
Material development capabilities allows us to
customize the alloy for your application.

12. Typical Materials Processed
Low alloy steels Low C, case hardening 4600 series (Fe-Ni-Mo)
Med C, through hardening 4630-4650 (Fe-Ni-Mo-Cr)
High C, through hardening 4680, 52100
Stainless steels Austenitic 304L, 316L
Martensitic 410, 420, 440A/B/C
Precipitation hardening 17-4PH
Ferritic 430
Tool steels Die steels S-7, D-2
High speed steels M-2, T-15, 10-V
Non-ferrous Copper Cu + Ni-Sn combinations
Titanium (in development) CP Ti, Ti6Al4V
Refractory alloys Tungsten base W+ Cu-Ni-Fe combinations
Specialty and
superalloys
Magnetic Si-Fe
Electronic packaging Kovar, Fe-Ni (Invar)
High temperature Co-Cr (F-75), Inconel,
Hastelloy, HK-30, 310Nb,

13. Injection Molding
•Fifty-three Battenfeld injection molding
machines with proprietary enhancements.
•Automation adapted to suit production
and quality demands.
•Micro-molding capability.

14. Debinding + Sintering
•Primary Debinding via solvent extraction
process.
•Nine vacuum batch furnaces totaling 400
cubic feet of capacity.
•Two continuous high temperature pusher
furnaces.
•High purity atmospheres (N
2
, Ar, H
2
).

15. Molding Shop

16. Sintering Shop

17. Plating Shop

18. Secondary Operations
Heat treatment
Hot isostatic pressing
CNC milling + turning
Grinding + lapping
Tapping + threading
Polishing, micro-blasting
Plating & coatings (RoHS Compliant)
Assembly + integration

19. Quality System
ISO 9001:2000 + ISO/TS 16949:2002 (registered
by TÜV).
Dimensional inspection
–Full compliment of measurement equipment
including CMM + vision system
Laboratory
Metallographic, chemical and physical testing
(in house and through sister company Shiva
Analyticals).

20. 0
10
20
30
40
50
60
70
80
YS (ksi) UTS (ksi) Elongation (%)
MIM 316 SS (As sintered)
MIM properties generally comparable to wrought !
0 25 50 75 100 125 150
P/M
MIM
Ultimate Tensile Strength, MPa
P/M
MIM
Minimum density achievable 96% as
against 85% on PM parts
Increased density ensures tensile
properties almost double that of PM parts

Wro u g h t
3 16
S S
Does MIM make any difference in
expected properties?

21. Difficult contours & features Critical features – slots & fins
Holes at anglesClose tolerances Special material properties
MIM means best results
(We can achieve +/- 0.3 to 0.5% of the basic dimension)

22. What makes us superior?
World’s largest installed MIM capacity
ISO: TS 16949 certified Finely honed expertise

23. Plant located in India,
giving you the cost advantage
900+ varieties of
parts produced
World class tool room
No compromise on quality
Complex tooling

24. Automotive
Locks
Hand & power tools
Medical
Consumer
Electrical & electronics
Defense
Industries that trust on our expertise

25. New Capabilities
ISO-13485 certification (initiated)
100 sq.mts ISO 8 clean room
–Device integration
–Ultrasonic cleaning & packaging
Plastic injection & over-molding
Investment casting facility
3000 sq.metres facility on 5 acre site
Steel & stainless steel alloys using air-melt
Vacuum cast alloys like Titanium in 3 years

26. Investment Casting
Wax injection molding machines from MPI, USA
Shell equipments from Shell-O- Matic, Canada
Induction melting furnace from Inductotherm
Grinding & cut-off machines from AW Bell, Australia

27. What Sets Us Apart
Best in class service and quality
–Capacity and resources to do the job right
Experience
–900+ MIM parts implemented
Customization
–We will adapt to suit your needs
Can do attitude
We lead by taking on the toughest
challenges

28. MIM Parts

29. Indo-MIM Vision
To deliver simple and innovative
solutions for complex problems
that will provide lasting value to
our customers, employees and
shareholders.
To deliver simple and innovative solutions
for complex problems that will provide
lasting value to our customers, employees
and shareholders.

30. Precision Machining
Metal Injection Molding
Plastic Over-molding
Investment Casting
One Stop Solution
Product Integration

31. We work as one to deliver the best

32. Get in touch with us
to experience the MIM & IC expertise.
EUROPE
Sales Office
Schonbuch Strasse 49
70565 Stuttgart, Germany
Tel: [phone]
Fax: [phone]
E-Mail: [email protected]
USA
US Office
214 Carnegie Center, Suite 104
Princeton, New Jersey 08540
Tel: [phone] / 9872, 609-651-8238
Fax: [phone]
E-Mail: [email protected]
INDIA
Plant 1 (MIM)
No. 45 (P), KIADB Industrial Area
Hoskote, Bangalore 562 114
Tel: [phone]
Fax: [phone]
E-Mail: [email protected]
Plant 2 (MIM + Precision Machining)
No. 45 (P), KIADB Industrial Area
Doddaballapur, Bangalore 561 203
Tel: [phone]
Fax: [phone]
Plant 3 (IC)
Plot # 62B (Part II), APIIC Industrial Park,
Gajulamandyam, Renigunta 517 520, AP
Tel: [phone]/64 & 65
Email : [email protected]

33. Thank you